Novel composite fabric and production method thereof

文档序号:580928 发布日期:2021-05-25 浏览:25次 中文

阅读说明:本技术 一种新型复合面料及其生产方法 (Novel composite fabric and production method thereof ) 是由 许胜平 于 2021-01-14 设计创作,主要内容包括:本发明属于复合面料领域,尤其是一种新型复合面料及其生产方法,针对现有的复合面料不具有防辐射性能,同时不具有遮光遮阳性能的问题,现提出如下方案,其中的新型复合面料的生产方法,包括以下步骤:S1:制备弹性热塑体层:按重量份依次称取矿物油5-9份、聚酯橡胶12-16份、马来酸苷接枝聚烯烃18-22份和氢化苯乙烯14-18份,将矿物油、聚酯橡胶、马来酸苷接枝聚烯烃和氢化苯乙烯加入到混合机中进行搅拌,然后加入到挤出机中进行挤出,并将挤出的物料进行压制成型,得到弹性热塑体;S2:防辐射层材料准备。本发明制备步骤简单,得到的新型复合面料具有较好的遮光遮阳性能和防辐射性能,满足使用需要。(The invention belongs to the field of composite fabrics, in particular to a novel composite fabric and a production method thereof, and provides the following scheme aiming at the problem that the existing composite fabric does not have radiation protection performance and shading performance, wherein the production method of the novel composite fabric comprises the following steps: s1: preparation of the elastomeric thermoplastic layer: weighing 5-9 parts of mineral oil, 12-16 parts of polyester rubber, 18-22 parts of maleic acid glycoside grafted polyolefin and 14-18 parts of hydrogenated styrene in sequence according to parts by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extrusion, and performing compression molding on the extruded material to obtain an elastic thermoplastic body; s2: preparing a radiation protection layer material. The preparation method disclosed by the invention is simple in preparation steps, and the obtained novel composite fabric has good shading and shading performances and radiation resistance, and meets the use requirements.)

1. The novel composite fabric comprises an elastic thermoplastic body layer (1) and is characterized in that radiation-proof layers (2) are arranged at the top and the bottom of the elastic thermoplastic body layer (1), and peach skin layers (3) are arranged at the top and the bottom of the radiation-proof layers (2).

2. A novel composite fabric as claimed in claim 1, characterised in that said elastomeric thermoplastic layer (1) is black.

3. The production method of the novel composite fabric is characterized by comprising the following steps:

s1: preparation of elastomeric thermoplastic layer (1): weighing 5-9 parts of mineral oil, 12-16 parts of polyester rubber, 18-22 parts of maleic acid glycoside grafted polyolefin and 14-18 parts of hydrogenated styrene in sequence by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extrusion, and performing compression molding on the extruded material to obtain an elastic thermoplastic layer (1);

s2: preparing the material of the radiation-proof layer (2): preparing 22-26 parts of cotton-flax fibers, 11-15 parts of mulberry silk fibers, 8-12 parts of bamboo charcoal fibers, 15-19 parts of nano titanium dioxide powder, 15-19 parts of pearl powder, 19-23 parts of peach resin, 20-24 parts of epoxy resin and 19-23 parts of deionized water in sequence according to parts by weight;

s3: and (3) knitting treatment: weaving the cotton and hemp fibers, the mulberry silk fibers and the bamboo charcoal fibers in the step S2 to obtain a blended fabric;

s4: stirring and preparing: adding the nano titanium dioxide powder, the pearl powder, the peach ester, the epoxy resin and the deionized water in the S2 into a stirrer for stirring and preparing to obtain a soaking solution;

s5: soaking treatment: putting the prepared blended fabric into a soaking solution for soaking treatment, washing with water after soaking, drying in the air and then carrying out sizing treatment to obtain an anti-radiation layer (2);

s6: sewing treatment: the radiation-proof layers (2) are sewn on the two sides of the elastic thermoplastic body layer (1), and then the peach skin layer (3) is sewn on the radiation-proof layers (2) to finally obtain the novel composite fabric.

4. The production method of the novel composite fabric as claimed in claim 3, wherein in the step S1, the temperature during stirring is set to be 60-80 ℃, and the stirring time is set to be 40-60 min.

5. The method as claimed in claim 3, wherein in S4, the rotation speed of the stirrer is set to 400-600r/min, and the stirring time is set to 60-80 min.

6. The method as claimed in claim 3, wherein the temperature for soaking in S5 is set to 40-50 ℃, and the soaking time is set to 120-160 min.

7. The method for producing the novel composite fabric as claimed in claim 3, wherein in the step S5, the blended fabric is horizontally unfolded and placed in the soaking solution during the soaking process.

8. The production method of the novel composite fabric according to claim 3, wherein in the step S6, the polyester cotton fabric is adopted as the polyester cotton fabric as the warp and weft base materials for the peach skin layer (3).

Technical Field

The invention relates to the technical field of composite fabrics, in particular to a novel composite fabric and a production method thereof.

Background

Along with the continuous improvement of living standard of people, people pay more and more attention to green and health care textile. Modern clothes and household textiles begin to develop towards health, environmental protection, fashion and functionalization, the requirements of people on the textiles are not limited to the original basic characteristics of warm keeping, comfort and the like, and the people focus on functional fabrics with special functions of health care, safety and the like.

Electromagnetic wave radiation is generated in the living environment of people besides ultraviolet radiation, and along with the continuous development of the society, electronic information products around people are more and more, the electromagnetic wave radiation density is stronger and stronger, the electromagnetic wave radiation can influence the health of people, the electronic information products become invisible killers for the health of people, and people can prevent cactus and the like around the electronic information products for preventing radiation, but the existing composite fabric has no radiation protection performance and does not have shading and shading performance.

Disclosure of Invention

The invention aims to solve the defects that the composite fabric in the prior art does not have radiation protection performance and shading performance, and provides a novel composite fabric and a production method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a novel composite fabric, includes the thermoplastic body layer of elasticity, common thermoplasticity body materials such as TPE, TPU, TPS melt the shaping through professional equipment high temperature and form the thermoplastic body layer of elasticity, all can compound with the thermoplastic body layer of elasticity on the other surface fabric of common cotton, dacron, blending, the top and the bottom on the thermoplastic body layer of elasticity all are provided with the layer of protecting against radiation, the top and the bottom on the layer of protecting against radiation all are provided with the peach skin fine hair layer.

Preferably, the elastic thermoplastic layer is made of black materials.

A production method of a novel composite fabric comprises the following steps:

s1: preparation of the elastomeric thermoplastic layer: weighing 5-9 parts of mineral oil, 12-16 parts of polyester rubber, 18-22 parts of maleic acid glycoside grafted polyolefin and 14-18 parts of hydrogenated styrene in sequence by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extrusion, and performing compression molding on the extruded material to obtain an elastic thermoplastic layer;

s2: preparing a radiation-proof layer material: preparing 22-26 parts of cotton-flax fibers, 11-15 parts of mulberry silk fibers, 8-12 parts of bamboo charcoal fibers, 15-19 parts of nano titanium dioxide powder, 15-19 parts of pearl powder, 19-23 parts of peach resin, 20-24 parts of epoxy resin and 19-23 parts of deionized water in sequence according to parts by weight;

s3: and (3) knitting treatment: weaving the cotton and hemp fibers, the mulberry silk fibers and the bamboo charcoal fibers in the step S2 to obtain a blended fabric;

s4: stirring and preparing: adding the nano titanium dioxide powder, the pearl powder, the peach ester, the epoxy resin and the deionized water in the S2 into a stirrer for stirring and preparing to obtain a soaking solution;

s5: soaking treatment: putting the prepared blended fabric into a soaking solution for soaking treatment, washing with water after soaking, drying in the air and then carrying out sizing treatment to obtain an anti-radiation layer;

s6: sewing treatment: and sewing radiation-proof layers on two sides of the elastic thermoplastic body layer, and sewing a peach skin layer on the radiation-proof layers to finally obtain the novel composite fabric.

Preferably, in the step S1, the temperature during stirring is set to be 60-80 ℃, and the stirring time is set to be 40-60 min.

Preferably, in S4, the rotation speed of the stirrer is set to 400-.

Preferably, in the step S5, the temperature during soaking is set to be 40-50 ℃, and the soaking time is set to be 120-160 min.

Preferably, in S5, the blended fabric is horizontally stretched and placed in the soaking solution during the soaking process.

Preferably, in S6, the polyester cotton fabric is adopted as the polyester cotton fabric for the polyester cotton fabric.

According to the novel composite fabric and the production method thereof, mineral oil, polyester rubber, maleic acid glycoside grafted polyolefin and hydrogenated styrene are added into a mixer to be stirred, then the mixture is added into an extruder to be extruded, the extruded material is pressed and formed, the obtained elastic thermoplastic layer has good shading and shading properties, blended fabric is obtained through cotton-hemp fibers, mulberry silk fibers and bamboo charcoal fibers, then the blended fabric is placed into soaking liquid to be soaked, the three fabrics are matched with each other, the prepared fabric has good radiation resistance through soaking of the soaking liquid, and finally the elastic thermoplastic layer, the radiation protection layer and the peach skin layer are sewn to obtain the novel composite fabric with good shading and shading properties and radiation protection properties.

The preparation method disclosed by the invention is simple in preparation steps, and the obtained novel composite fabric has good shading and shading performances and radiation resistance, and meets the use requirements.

Drawings

Fig. 1 is a schematic structural diagram of a novel composite fabric provided by the invention.

In the figure: 1. an elastomeric thermoplastic layer; 2. a radiation protective layer; 3. a peach skin layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example one

Referring to fig. 1, a novel composite fabric, including the thermoplastic elastomer layer 1 of elasticity, common thermoplasticity body materials such as TPE, TPU, TPS melt the shaping through professional equipment high temperature and form the thermoplastic elastomer layer 1 of elasticity, can all compound with the thermoplastic elastomer layer on common cotton, dacron, the other surface fabric of blending, the top and the bottom on the thermoplastic elastomer layer 1 of elasticity all are provided with the layer 2 of protecting against radiation, and the top and the bottom on the layer 2 of protecting against radiation all are provided with peach skin layer 3.

In the present invention, the elastic thermoplastic layer 1 is made of black material.

A production method of a novel composite fabric comprises the following steps:

s1: preparation of elastomeric thermoplastic layer 1: weighing 5 parts of mineral oil, 12 parts of polyester rubber, 18 parts of maleic acid glycoside grafted polyolefin and 14 parts of hydrogenated styrene in sequence according to parts by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extruding, and performing compression molding on the extruded material to obtain an elastic thermoplastic layer 1;

s2: preparation of the radiation-proof layer 2 material: preparing 22 parts of cotton-flax fibers, 11 parts of mulberry silk fibers, 8 parts of bamboo charcoal fibers, 15 parts of nano titanium dioxide powder, 15 parts of pearl powder, 19 parts of peach resin, 20 parts of epoxy resin and 19 parts of deionized water in sequence according to parts by weight;

s3: and (3) knitting treatment: weaving the cotton and hemp fibers, the mulberry silk fibers and the bamboo charcoal fibers in the step S2 to obtain a blended fabric;

s4: stirring and preparing: adding the nano titanium dioxide powder, the pearl powder, the peach ester, the epoxy resin and the deionized water in the S2 into a stirrer for stirring and preparing to obtain a soaking solution;

s5: soaking treatment: putting the prepared blended fabric into a soaking solution for soaking treatment, washing with water after soaking, drying in the air and then carrying out sizing treatment to obtain an anti-radiation layer 2;

s6: sewing treatment: and (3) sewing the radiation-proof layers 2 on the two sides of the elastic thermoplastic body layer 1, and sewing a peach skin layer 3 on the radiation-proof layers 2 to finally obtain the novel composite fabric.

In the invention, in S1, the temperature during stirring is set to be 60 ℃, the stirring time is set to be 40min, in S4, the rotating speed of a stirrer is set to be 400r/min, the stirring time is set to be 60min, in S5, the temperature during soaking is set to be 40 ℃, the soaking time is set to be 120min, in S5, the blended fabric is horizontally unfolded and placed in a soaking solution in the soaking process, and in S6, the peach skin velvet layer 3 is made of the fabric of which the warp and weft matrixes are polyester cotton.

Example two

Referring to fig. 1, a novel composite fabric comprises an elastic thermoplastic body layer 1, common thermal plastic body materials such as TPE, TPU and TPS, the elastic thermoplastic body layer 1 is formed through high-temperature melting and molding of specialized equipment, radiation-proof layers 2 are arranged at the top and the bottom of the elastic thermoplastic body layer 1, and peach skin layers 3 are arranged at the top and the bottom of the radiation-proof layers 2.

In the present invention, the elastic thermoplastic layer 1 is made of black material.

A production method of a novel composite fabric comprises the following steps:

s1: preparation of elastomeric thermoplastic layer 1: weighing 7 parts of mineral oil, 14 parts of polyester rubber, 20 parts of maleic acid glycoside grafted polyolefin and 16 parts of hydrogenated styrene in sequence according to parts by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extruding, and performing compression molding on the extruded material to obtain an elastic thermoplastic layer 1;

s2: preparation of the radiation-proof layer 2 material: preparing 24 parts of cotton-flax fiber, 13 parts of mulberry silk fiber, 10 parts of bamboo charcoal fiber, 17 parts of nano titanium dioxide powder, 17 parts of pearl powder, 21 parts of peach resin, 22 parts of epoxy resin and 21 parts of deionized water in sequence according to parts by weight;

s3: and (3) knitting treatment: weaving the cotton and hemp fibers, the mulberry silk fibers and the bamboo charcoal fibers in the step S2 to obtain a blended fabric;

s4: stirring and preparing: adding the nano titanium dioxide powder, the pearl powder, the peach ester, the epoxy resin and the deionized water in the S2 into a stirrer for stirring and preparing to obtain a soaking solution;

s5: soaking treatment: putting the prepared blended fabric into a soaking solution for soaking treatment, washing with water after soaking, drying in the air and then carrying out sizing treatment to obtain an anti-radiation layer 2;

s6: sewing treatment: and (3) sewing the radiation-proof layers 2 on the two sides of the elastic thermoplastic body layer 1, and sewing a peach skin layer 3 on the radiation-proof layers 2 to finally obtain the novel composite fabric.

In the invention, in S1, the stirring temperature is set to be 70 ℃, the stirring time is set to be 50min, in S4, the rotating speed of a stirrer is set to be 500r/min, the stirring time is set to be 70min, in S5, the soaking temperature is set to be 45 ℃, the soaking time is set to be 140min, in S5, the blended fabric is horizontally unfolded and placed in a soaking solution in the soaking process, and in S6, the peach skin velvet layer 3 is made of the fabric of which the warp and weft matrixes are polyester cotton.

EXAMPLE III

Referring to fig. 1, a novel composite fabric comprises an elastic thermoplastic body layer 1, common thermal plastic body materials such as TPE, TPU and TPS, the elastic thermoplastic body layer 1 is formed through high-temperature melting and molding of specialized equipment, radiation-proof layers 2 are arranged at the top and the bottom of the elastic thermoplastic body layer 1, and peach skin layers 3 are arranged at the top and the bottom of the radiation-proof layers 2.

In the present invention, the elastic thermoplastic layer 1 is made of black material.

A production method of a novel composite fabric comprises the following steps:

s1: preparation of elastomeric thermoplastic layer 1: weighing 9 parts of mineral oil, 16 parts of polyester rubber, 22 parts of maleic acid glycoside grafted polyolefin and 18 parts of hydrogenated styrene in sequence by weight, adding the mineral oil, the polyester rubber, the maleic acid glycoside grafted polyolefin and the hydrogenated styrene into a mixer for stirring, then adding into an extruder for extruding, and performing compression molding on the extruded material to obtain an elastic thermoplastic layer 1;

s2: preparation of the radiation-proof layer 2 material: preparing 26 parts of cotton-flax fiber, 15 parts of mulberry silk fiber, 12 parts of bamboo charcoal fiber, 19 parts of nano titanium dioxide powder, 19 parts of pearl powder, 23 parts of peach resin, 24 parts of epoxy resin and 23 parts of deionized water in sequence according to parts by weight;

s3: and (3) knitting treatment: weaving the cotton and hemp fibers, the mulberry silk fibers and the bamboo charcoal fibers in the step S2 to obtain a blended fabric;

s4: stirring and preparing: adding the nano titanium dioxide powder, the pearl powder, the peach ester, the epoxy resin and the deionized water in the S2 into a stirrer for stirring and preparing to obtain a soaking solution;

s5: soaking treatment: putting the prepared blended fabric into a soaking solution for soaking treatment, washing with water after soaking, drying in the air and then carrying out sizing treatment to obtain an anti-radiation layer 2;

s6: sewing treatment: and (3) sewing the radiation-proof layers 2 on the two sides of the elastic thermoplastic body layer 1, and sewing a peach skin layer 3 on the radiation-proof layers 2 to finally obtain the novel composite fabric.

In the invention, in S1, the stirring temperature is set to 80 ℃, the stirring time is set to 60min, in S4, the rotating speed of the stirrer is set to 600r/min, the stirring time is set to 80min, in S5, the soaking temperature is set to 50 ℃, the soaking time is set to 160min, in S5, the blended fabric is horizontally unfolded and placed in the soaking liquid in the soaking process, and in S6, the peach skin velvet layer 3 is made of the fabric of which the warp and weft matrixes are all polyester cotton.

Randomly extracting 20 pieces of composite fabric manufactured in the first embodiment to the third embodiment, placing the composite fabric under an electromagnetic wave emitter for detection, testing illumination of the composite fabric, and recording test results;

number of qualified shading and sun-shading Qualified number of radiation protection
Example one 20 19
Example two 20 20
EXAMPLE III 20 19

The prepared composite fabric has excellent shading and sun-shading performance and excellent radiation protection performance, and the second embodiment is the best embodiment.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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