阅读说明：本技术 一种一体化光学膜加工设备 (Integrated optical film processing equipment ) 是由 潘文辉 李贝易 于 2021-07-29 设计创作，主要内容包括：本申请公开了一种一体化光学膜加工设备,涉及光学膜加工技术领域。一体化光学膜加工设备,包括第一供料单元、第二供料单元和贴合单元,所述第一供料单元的出料端和所述第二供料单元的出料端均连接至所述贴合单元的进料端；所述第一供料单元用于向所述贴合单元输送第一光学膜,所述第二供料单元用于向所述贴合单元输送第二光学膜,所述贴合单元用于将所述第二光学膜贴合于所述第一光学膜上,以形成复合光学膜。本申请提供的一体化光学膜加工设备,可提高生产效率,降低加工成本。(The application discloses integration blooming processing equipment relates to blooming processing technology field. The integrated optical film processing equipment comprises a first feeding unit, a second feeding unit and a bonding unit, wherein the discharge end of the first feeding unit and the discharge end of the second feeding unit are connected to the feed end of the bonding unit; the first feeding unit is used for conveying a first optical film to the attaching unit, the second feeding unit is used for conveying a second optical film to the attaching unit, and the attaching unit is used for attaching the second optical film to the first optical film to form a composite optical film. The application provides an integration blooming processing equipment can improve production efficiency, reduces the processing cost.)

1. The integrated optical film processing equipment is characterized by comprising a first feeding unit, a second feeding unit and a laminating unit, wherein the discharge end of the first feeding unit and the discharge end of the second feeding unit are connected to the feed end of the laminating unit;

the first feeding unit is used for conveying a first optical film to the attaching unit, the second feeding unit is used for conveying a second optical film to the attaching unit, and the attaching unit is used for attaching the second optical film to the first optical film to form a composite optical film.

2. The integrated optical film processing device according to claim 1, wherein the bonding unit comprises a gluing mechanism, a pressing mechanism and a curing mechanism which are arranged in sequence;

the gluing mechanism is connected with the discharge end of the first feeding unit or the discharge end of the second feeding unit and is used for coating a glue layer on the surface of the corresponding optical film;

the pressing mechanism is used for extruding the second optical film and the first optical film so as to attach the second optical film to the first optical film, and the adhesive layer is positioned between the first optical film and the second optical film;

the curing mechanism is used for curing the glue layer.

3. The integrated optical film processing apparatus of claim 2, wherein the curing mechanism comprises a plurality of curing zones arranged along the transport path of the composite optical film.

4. The integrated optical film processing apparatus of claim 3, wherein the curing mechanism comprises an ultraviolet curing zone and/or a thermal curing zone.

5. The integrated optical film processing apparatus of claim 3, wherein the curing mechanism comprises a plurality of UV curing zones and a plurality of thermal curing zones, the plurality of UV curing zones and the plurality of thermal curing zones being alternately arranged in sequence.

6. The integrated optical film processing apparatus of claim 3, wherein the curing mechanism comprises a preheating section, a curing section and a stress releasing section, which are sequentially arranged, the preheating section is arranged close to the pressing mechanism, and the curing zone is a heat curing zone;

the preheating section comprises at least one curing zone, the curing section comprises at least one curing zone, and the stress releasing section comprises at least one curing zone.

7. The integrated optical film processing apparatus according to any one of claims 2 to 6, wherein the curing mechanism further comprises a plurality of first air blowers and a plurality of second air blowers, the first air blowers and the second air blowers are respectively arranged on two side surfaces of the composite optical film;

the first air blower and the second air blower are alternately arranged in sequence along the transmission path of the composite optical film.

8. The integrated optical film processing apparatus of claim 2, wherein the glue mechanism comprises one of a roll-on glue assembly, a nip glue assembly, and a dimple glue assembly.

9. The integrated optical film processing apparatus of claim 2, wherein the pressing mechanism comprises a first pressing wheel and a second pressing wheel disposed opposite to each other;

when the first optical film and the second optical film pass through the pressing mechanism, the first pressing wheel and the second pressing wheel simultaneously press the first optical film and the second optical film.

10. The integrated optical film processing apparatus of claim 1, wherein the first supply unit and/or the second supply unit comprises a dust removing mechanism for removing dust on the surface of the corresponding optical film.

Technical Field

The application relates to the technical field of optical film processing, in particular to integrated optical film processing equipment.

Background

At present, two layers of brightness enhancement films are usually arranged in a backlight module to improve the brightness enhancement effect of a backlight source. In the prior art, two layers of brightness enhancement films are generally cut and formed separately, and then assembled in a backlight module. However, the thickness of the brightness enhancement film itself is thin, usually less than 1mm, and therefore, the brightness enhancement film is difficult to cut. Correspondingly, when a backlight module is processed, the brightness enhancement film needs to be cut twice, the processing difficulty of the backlight module is undoubtedly increased, and meanwhile, the processing efficiency is also reduced.

Disclosure of Invention

The application provides an integration blooming processing equipment can reduce backlight unit's the production degree of difficulty, improves production efficiency.

The present application provides:

an integrated optical film processing device comprises a first feeding unit, a second feeding unit and a bonding unit, wherein the discharge end of the first feeding unit and the discharge end of the second feeding unit are connected to the feed end of the bonding unit;

the first feeding unit is used for conveying a first optical film to the attaching unit, the second feeding unit is used for conveying a second optical film to the attaching unit, and the attaching unit is used for attaching the second optical film to the first optical film to form a composite optical film.

The integrated optical film processing equipment can directly manufacture the composite optical film with two layers of optical films, so that the optical film sheet required by the backlight module can be obtained only by cutting the composite optical film once in the subsequent processing process of the backlight module, and accordingly, the processing procedures can be reduced. Meanwhile, the composite optical film is thicker than a single-layer optical film, so that the composite optical film is more convenient to cut, the cutting requirement is reduced, and the processing difficulty of the backlight module can be reduced. Therefore, the production efficiency of the backlight module can be obviously improved, and the production difficulty can be reduced.

In some possible embodiments, the attaching unit comprises a gluing mechanism, a pressing mechanism and a curing mechanism which are arranged in sequence; the gluing mechanism is connected with the discharge end of the first feeding unit or the discharge end of the second feeding unit and is used for coating a glue layer on the surface of the corresponding optical film; the pressing mechanism is used for extruding the second optical film and the first optical film so as to attach the second optical film to the first optical film, and the adhesive layer is positioned between the first optical film and the second optical film; the curing mechanism is used for curing the glue layer.

Therefore, the first optical film and the second optical film can be stably bonded, and the first optical film and the second optical film are prevented from being randomly separated.

In some possible embodiments, the curing mechanism includes a plurality of curing zones arranged along the transport path of the composite optical film. Therefore, the glue layer in the composite optical film can be gradually cured, and the curing quality is ensured.

In some possible embodiments, the curing mechanism includes an ultraviolet curing zone and/or a thermal curing zone.

In some possible embodiments, the curing mechanism includes a plurality of ultraviolet curing zones and a plurality of thermal curing zones, and the plurality of ultraviolet curing zones and the plurality of thermal curing zones are alternately arranged in sequence.

Through the ultraviolet curing district and the thermosetting district of crisscross setting, can improve the curing efficiency of glue film, and then improve optical film machining efficiency.

In some possible embodiments, the curing mechanism comprises a preheating section, a curing section and a stress releasing section which are arranged in sequence, the preheating section is arranged close to the pressing mechanism, and the curing zone is a heat curing zone; the preheating section comprises at least one curing zone, the curing section comprises at least one curing zone, and the stress releasing section comprises at least one curing zone. Therefore, the glue layer can be gradually solidified, the problems of cracking and the like of the glue layer are avoided, and the bonding strength of the first protective film and the second protective film is ensured.

In some possible embodiments, the curing mechanism further includes a plurality of first air blowers and a plurality of second air blowers, and the first air blowers and the second air blowers are respectively disposed on two side surfaces of the composite optical film;

the first air blower and the second air blower are alternately arranged in sequence along the transmission path of the composite optical film. Therefore, the composite optical film can be suspended in the curing mechanism, and the abrasion of the composite optical film is reduced.

In some possible embodiments, the sizing mechanism includes one of a roll-on sizing assembly, a nip sizing assembly, and a dimple sizing assembly.

In some possible embodiments, the stitching mechanism includes a first stitching wheel and a second stitching wheel disposed opposite to each other;

when the first optical film and the second optical film pass through the pressing mechanism, the first pressing wheel and the second pressing wheel simultaneously press the first optical film and the second optical film.

In some possible embodiments, the first supply unit and/or the second supply unit includes a dust removing mechanism for removing dust corresponding to the surface of the optical film. Thereby ensuring the cleanliness of the surface of the corresponding optical film and improving the quality of subsequent optical film products.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

FIG. 1 shows a schematic diagram of an integrated optical film processing apparatus in some embodiments;

FIG. 2 is a schematic diagram of an integrated optical film processing apparatus in further embodiments;

FIG. 3 shows a schematic view of the first feed unit in some embodiments;

FIG. 4 shows a schematic of the structure of a first optical film in some embodiments;

FIG. 5 shows a schematic view of the structure of a roll-on glue assembly in some embodiments;

FIG. 6 is a schematic diagram of a slot size assembly in some embodiments;

FIG. 7 shows a schematic view of the structure of the dimple rubberized component in some embodiments;

FIG. 8 is a schematic view showing the structure of a first supply unit in other embodiments;

FIG. 9 shows a schematic diagram of the second feed unit in some embodiments;

FIG. 10 shows a schematic structural view of a laminating unit in some embodiments;

FIG. 11 shows a schematic structural view of a composite optical film in some embodiments;

FIG. 12 shows a schematic representation of the structure of a composite optical film in further embodiments;

FIG. 13 shows a schematic structural view of a curing mechanism in some embodiments;

FIG. 14 shows a schematic structural view of a curing mechanism in further embodiments;

FIG. 15 is a schematic diagram illustrating the distribution of blowers in a curing mechanism in some embodiments;

FIG. 16 is a schematic diagram showing the construction of the laminating unit and the cutting unit in some embodiments;

FIG. 17 shows a schematic diagram of the cutter mechanism in some embodiments;

FIG. 18 illustrates a schematic diagram of a cutting unit cutting a strip of optical film in some embodiments.

Description of the main element symbols:

100-a first feed unit; 110-a first delivery wheel; 120-a first structural layer forming mechanism; 121-a first feeding assembly; 1211-a container; 1212-glue leakage hopper; 1213-gluing wheel; 1214-a coating wheel; 1215-gluing a rubber plate; 1216-dimple applicator roll; 122-a first molding assembly; 1221-a first front pinch roller; 1222-a first forming wheel; 1223-first UV curing device; 1224 — first rear pinch roller; 130-a second structural layer forming mechanism; 131-a second feeding assembly; 132-a second molding assembly; 1321-a second front pinch roller; 1322-a second forming wheel; 1323-a second UV curing device; 1324-a second rear pinch roller; 140-a second delivery wheel; 150-a third dust removal mechanism; 160-a first dust removal mechanism; 161-a dust binding component; 1611-a dust-binding wheel; 1612-dust-binding paper wheel; 200-a second feed unit; 210-a third delivery wheel; 220-a third structural layer forming mechanism; 230-a fourth structural layer forming mechanism; 240-fourth delivery wheel; 250-a fourth dust removal mechanism; 260-a regulating wheel; 270-a second dust removal mechanism; 280-auxiliary wheels; 300-a laminating unit; 310-a gluing mechanism; 320-a pressing mechanism; 321-a first stitching wheel; 322-a second stitching wheel; 330-a curing mechanism; 330 a-preheating section; 330 b-a curing section; 330 c-stress relief segment; 331-a curing zone; 3311-heating element; 3312-UV lamp; 3321-a first blower; 3322-a second blower; 400-a film covering unit; 410-a first protective film delivery mechanism; 411 to a sixth delivery wheel; 412-a first tension-detecting unwind wheel; 413-a first pressing wheel; 420-a second protective film conveying mechanism; 421-seventh delivery wheel; 422-a second pressing wheel; 423-second tension detecting unwind wheel; 430-a pasting mechanism; 431-a third stitching wheel; 432-a fourth stitching wheel; 440-fifth delivery wheel; 450-a fifth dust removal mechanism; 500-a cutting unit; 510-a cutter mechanism; 511-cutter set; 5111-a cutter; 512-tool holder; 513 — a first rotating shaft; 514-a second shaft; 520-a support wheel; 600-a winding unit; 610-a first take-up wheel; 620-a second take-up wheel; 700-optical film material belt; 700 a-sub optical film material belt; 710-a composite optical film; 711-a first optical film; 7111-a substrate; 7112-first structural layer; 7113-second structural layer; 712-a second optical film; 713-glue layer; 720 a-first protective film; 720 b-a second protective film; 800-tension balance; 900-free guide wheel; 1000-tension detection wheel.

Detailed Description

Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application. In the description of the present application, "plurality" means two or more, plural rows "means two or more rows," plural "means two or more groups," plural "means two or more, and" several "means one, two or more, unless specifically defined otherwise.

As shown in fig. 18, a cartesian coordinate system is established to define the length direction of the optical film strip 700 parallel to the direction of the x-axis and the width direction of the optical film strip 700 parallel to the direction of the y-axis. It is to be understood that the above definitions are merely provided to facilitate understanding of the relative positions of the optical film processing apparatus and the components in the optical film strip 700, and should not be construed as limiting the present application.

The application provides an integration blooming processing equipment, can be used to the processing of blooming. In some embodiments, the optical film may be one of optical films such as a brightness enhancement film.

As shown in fig. 1 and 2, the integrated optical film processing apparatus includes a first supply unit 100, a second supply unit 200, and a bonding unit 300. Wherein the discharge end of the first supply unit 100 and the discharge end of the second supply unit 200 are both connected to the feed end of the laminating unit 300. The first supply unit 100 may supply the first optical film 711 to the bonding unit 300, and the second supply unit 200 may supply the second optical film 712 to the bonding unit 300.

The attaching unit 300 may attach the second optical film 712 to the first optical film 711, thereby forming the composite optical film 710.

During processing of the optical film, the integrated optical film processing apparatus provided herein can directly produce a composite optical film 710 having two optical films. In the subsequent production process of the backlight module, the optical film sheet required by the backlight module can be obtained by only cutting the composite optical film 710 once, so that the cutting times of the optical film can be reduced, and the cutting process is reduced. Meanwhile, the thickness of the composite optical film 710 is larger than that of a single optical film, so that the cutting operation is facilitated, the cutting difficulty is reduced, correspondingly, the processing difficulty is reduced, and the processing efficiency is further improved.

It is understood that the integrated optical film processing apparatus may further include a frame (not shown) and a controller. The first feeding unit 100, the second feeding unit 200, the bonding unit 300 and the like in the integrated optical film processing equipment can be mounted on a mounting surface of the frame. In some embodiments, the mounting surface of the rack may be disposed perpendicular to the ground.

In other embodiments, the mounting surface for mounting the units in the rack may also be arranged parallel to the ground or inclined with respect to the ground.

In the integrated optical film processing apparatus, the electrical components in each of the first feeding unit 100, the second feeding unit 200, the bonding unit 300, and the like can be electrically connected to the controller, and the controller controls the operation of each electrical component in the integrated optical film processing apparatus.

As shown in fig. 1, 3, and 4, in some embodiments, the first supply unit 100 may be used to make the first optical film 711, and supply the first optical film 711 to the attaching unit 300. Specifically, the first supply unit 100 can be used to form a first structural layer 7112 on one side of the substrate 7111 and a second structural layer 7113 on the other side of the substrate 7111. A side of the substrate 7111 on which the first structure layer 7112 is disposed may be referred to as a first side, and a side of the substrate 7111 on which the second structure layer 7113 is disposed may be referred to as a second side. In some embodiments, the first structural layer 7112 may be a diffusion layer and the second structural layer 7113 may be a prism layer.

As shown in fig. 1 and 3, the first supply unit 100 may include a first supply wheel 110, a first structural layer forming mechanism 120, a second structural layer forming mechanism 130, and a second supply wheel 140, which are sequentially disposed. Wherein, a side of the second material conveying wheel 140 far away from the second structure layer forming mechanism 130 can be connected to a feeding end of the laminating unit 300. The first feeding wheel 110 is rotatably mounted on the frame, and the first feeding wheel 110 can be used for carrying the material roll of the substrate 7111. Emptying may be accomplished by rotating the first feed wheel 110 to gradually release the roll of substrate 7111.

In some embodiments, a first dust removing mechanism 160 is disposed between the first transporting roller 110 and the first structure layer forming mechanism 120 for removing dust from the surface of the substrate 7111. As shown in fig. 3, the first dust removing mechanism 160 may include at least one set of dust adhering components 161. In some embodiments, the first dust removing mechanism 160 may include two sets of dust adhering assemblies 161, the two sets of dust adhering assemblies 161 are disposed on two sides of the substrate 7111, and both sets of dust adhering assemblies 161 may be used for adhering dust on the corresponding sides of the substrate 7111.

In other embodiments, the first dust removing mechanism 160 may further include one set, three sets, four sets, and the like of dust adhering assemblies 161.

The dust adhering assembly 161 can comprise a dust adhering wheel 1611 and a dust adhering paper wheel 1612, wherein two dust adhering wheels 1611 can be arranged. Of course, in other embodiments, one dust wheel 1611 may be provided. The two wheels 1611 may be spaced along the transport path of the substrate 7111, and both wheels 1611 may contact the same side of the substrate 7111. The dust-binding paper wheel 1612 is arranged corresponding to the middle position of the two dust-binding wheels 1611, and the dust-binding paper wheel 1612 is simultaneously contacted with one side of the two dust-binding wheels 1611 departing from the base material 7111. It can be understood that the dust-sticking wheel 1611 and the dust-sticking paper wheel 1612 are both rotatably arranged, and the surfaces of the dust-sticking wheel 1611 and the dust-sticking paper wheel 1612 are both provided with dust-sticking films. In operation, the dust-sticking wheel 1611 can stick dust on the surface of the substrate 7111, and then the dust-sticking paper wheel 1612 can stick dust on the surface of the dust-sticking wheel 1611. In one embodiment, the adhesion of the surface of dust wheel 1612 is greater than the adhesion of the surface of dust wheel 1611. Meanwhile, the used dust-sticking film on the dust-sticking paper wheel 1612 can be periodically peeled off as required, so that the unused dust-sticking film on the dust-sticking paper wheel 1612 is exposed, the dust on the dust-sticking wheel 1611 is stuck, and the dust removal effect is ensured.

In some embodiments, the first dust removing mechanism 160 may further include a static eliminator (not shown) for eliminating static electricity on the surface of the substrate 7111 and reducing dust adhesion on the surface of the substrate 7111. The static eliminator may be disposed between the first transporting roller 110 and the dust-binding member 161. In operation, the substrate 7111 may be passed through the static eliminator to eliminate static electricity from the substrate 7111; the substrate 7111 is then passed over the dust adhering assembly 161 to remove dust. After the static electricity on the surface of the substrate 7111 is eliminated, the adhesion of the dust on the surface of the substrate 7111 can be reduced, which is more beneficial for the dust-adhering wheel 1611 to adhere the dust on the surface of the substrate 7111.

As shown in fig. 3, in some embodiments, a free guide wheel 900 and a tension detection wheel 1000 are further disposed between the first dust removing mechanism 160 and the first structural layer forming mechanism 120. The idler pulley 900 may be used to support the substrate 7111 to facilitate the transfer of the substrate 7111.

The tension detection wheel 1000 may be used to detect the tension of the substrate 7111 so that the integrated optical film processing equipment may be adjusted in time when an anomaly occurs. Specifically, the tension detecting wheel 1000 may include a roller and a weighing sensor disposed in the roller, wherein the weighing sensor may be configured to detect an acting force applied to the roller by the first optical film 711, so as to reflect the tension of the substrate 7111 during the transmission process. It is understood that the load cell may be located on the side of the tension detection wheel 1000 adjacent to the substrate 7111.

In one embodiment, as shown in fig. 3, a first structural layer forming mechanism 120 can be used to form a first structural layer 7112 on a first side of a substrate 7111. Specifically, the first structural layer forming mechanism 120 may include a first feeding assembly 121 and a first forming assembly 122, which are sequentially disposed, where the first feeding assembly 121 is disposed near the first material delivery wheel 110. The first feeding assembly 121 is used to coat a first glue layer on the first side of the substrate 7111, and then the first glue layer may be formed and cured by the first forming assembly 122 to form the first structural layer 7112.

As shown in fig. 5, in some embodiments, the first feeding assembly 121 may be a roll-on glue assembly. Specifically, the first feeding assembly 121 includes a container 1211, a glue application wheel 1213, and a coating wheel 1214. Wherein the container 1211 is fixedly mounted to the frame, the container 1211 is adapted to contain glue. The applicator wheel 1213 is rotatably disposed within the container 1211, the applicator wheel 1214 is disposed tangentially to the applicator wheel 1213, and the applicator wheel 1214 is disposed to protrude from the opening of the container 1211 such that a side of the applicator wheel 1214 facing away from the applicator wheel 1213 contacts a first side of the substrate 7111. Of course, the applicator wheel 1214 may also be rotatably mounted to the frame. In operation, as the upper applicator wheel 1213 rotates, the upper applicator wheel 1213 continuously picks up glue from the reservoir 1211 and transfers the glue to the applicator wheel 1214. The coating wheel 1214 may apply glue to the first side of the substrate 7111 while in contact with the substrate 7111 to form a first glue layer. In an embodiment, the upper rubber wheel 1213 may be connected to a driving motor for driving the upper rubber wheel 1213 to rotate. Of course, in other embodiments, the upper applicator wheel 1213 may be rotated by the applicator wheel 1214, and the applicator wheel 1214 may be rotated by the substrate 7111.

Two idler rollers 900 are rotatably mounted to the frame on a side of the substrate 7111 facing away from the applicator wheel 1214. Along the transport path of substrate 7111, a coating wheel 1214 may be positioned corresponding to a position intermediate the two idler wheels 900. Two free rollers 900 may be used to support the substrate 7111 at corresponding positions so that the coating roller 1214 can coat the glue on the first side of the substrate 7111. Meanwhile, the coating wheel 1214 can also press the glue against the substrate 7111 so that the glue is adhered to the first side of the substrate 7111.

In some embodiments, the first feeding assembly 121 further includes a glue leaking hopper 1212 for receiving the glue dropped during the gluing process, so as to prevent the glue from dropping randomly and contaminating the equipment. The skip 1212 may be disposed below the coating wheel 1214 in the direction of gravity.

In other embodiments, as shown in FIG. 6, the first feeding assembly 121 may also be a nip sizing assembly. Specifically, the first feeding assembly 121 may include an upper glue plate 1215, wherein the upper glue plate 1215 is provided with a slit having two open ends. Wherein, an open end of the gap can be disposed corresponding to the substrate 7111 and above the glue position of the substrate 7111. The other opening end of the crack can be communicated with a container filled with glue for supplying the glue. Thus, the glue may continuously flow through the gap to the surface of the substrate 7111 to form a first glue layer on the surface of the substrate 7111. It is understood that the substrate 7111 may be disposed horizontally or at a small inclination angle relative to the horizontal at the position of the substrate 7111 corresponding to the upper glue plate 1215, so that the glue can smoothly fall on the substrate 7111 and the glue can be prevented from slipping off the surface of the substrate 7111. Of course, the first feeding assembly 121 further includes a glue leaking hopper 1212 for receiving the glue dropping during gluing.

In other embodiments, as shown in fig. 7, the first feeding assembly 121 may also be a micro-concave gluing assembly. Specifically, the first feeding assembly 121 may include a container 1211 and a micro-gravure coating roll 1216, wherein the container 1211 is used to contain glue. The slightly concave coating roller 1216 is rotatably disposed in the container 1211, and the slightly concave coating roller 1216 is disposed to protrude from the open end of the container 1211, and the portion of the slightly concave coating roller 1216 protruding from the container 1211 may be in contact with the surface of the substrate 7111. During application, the dimple coating roll 1216 may carry glue through the dimple structures on its surface, and may apply the glue to the first side of the substrate 7111 as it rotates into contact with the substrate 7111. The gravure coating roll 1216 may also be connected to a corresponding drive motor drive. Accordingly, the side of substrate 7111 facing away from dimpled coating roll 1216 may be supported by idler 900. Of course, the first feeding assembly 121 may further include a glue leaking hopper 1212 for receiving glue dripping during gluing.

As shown in FIG. 3, first mold assembly 122 can include a rotatably mounted first front pressure wheel 1221, first mold wheel 1222, and first rear pressure wheel 1224. The first front pressing wheel 1221, the first forming wheel 1222, and the first rear pressing wheel 1224 may be sequentially disposed along a conveying direction of the substrate 7111, wherein the first front pressing wheel 1221 is disposed near the first feeding assembly 121, and the substrate 7111 may sequentially pass through the first front pressing wheel 1221, the first forming wheel 1222, and the first rear pressing wheel 1224. The first front pressing wheel 1221 and the first rear pressing wheel 1224 are both in contact with and attached to the second side surface of the substrate 7111, and the first forming wheel 1222 is attached to the first side surface of the substrate 7111, that is, the first forming wheel 1222 may be in contact with the first glue layer. Thus, the first front pinch roller 1221 can be prevented from damaging the first glue layer. In some embodiments, first front pressure wheel 1221, first forming wheel 1222, and first rear pressure wheel 1224 can be arranged in sequence from bottom to top. In other embodiments, the first front pressing wheel 1221, the first forming wheel 1222, and the first rear pressing wheel 1224 may be arranged in a horizontal direction, as shown in FIG. 8. Of course, in other embodiments, it is not excluded that the line connecting the first front puck 1221, the first form wheel 1222, and the first rear puck 1224 is disposed obliquely with respect to the horizontal.

As shown in FIGS. 1 and 3, in some embodiments, first front puck 1221 and/or first rear puck 1224 are movably positioned relative to first form wheel 1222, i.e., first front puck 1221 and/or first rear puck 1224 are adjustable in position on the frame. Thus, the wrap angle between the base 7111 and the first forming wheel 1222 can be adjusted to meet different processing requirements. For example, first rear roller 1224 may be movably mounted in a horizontal or vertical direction, i.e., first rear roller 1224 may be adjustable in position in the horizontal or vertical direction. The wrap angle between the substrate 7111 and the first forming wheel 1222 can be adjusted as the first back pressure wheel 1224 moves in the horizontal or vertical direction. It will be appreciated that after the position of first rear roller 1224 is determined, first rear roller 1224 can be positioned at a particular location on the frame by a latch or the like and first rear roller 1224 can still spin smoothly. In some embodiments, a drive member such as an electric cylinder can be coupled to first rear pressure wheel 1224 and can be used to adjust the position of first rear pressure wheel 1224.

As shown in fig. 3 and 4, the surface of the first forming wheel 1222 may be provided with structure corresponding to the first structural layer 7112 so that the first glue layer may be formed as the substrate 7111 passes the first forming wheel 1222. It will be appreciated that the substrate 7111 may be under tension during transport, and that the first layer of glue may be formed by the squeezing action of the substrate 7111 against the first form wheel 1222 as the substrate 7111 passes over the first form wheel 1222.

In one embodiment, the first forming assembly 122 further includes a first UV curing device 1223, and the first UV curing device 1223 is disposed toward the first forming wheel 1222 and adjacent to a side of the first forming wheel 1222 contacting the substrate 7111. Under the irradiation of ultraviolet rays, the first glue layer on the surface of the substrate 7111 may be cured to form a first structural layer 7112 on the first side of the substrate 7111.

In some embodiments, one or more rows of UV lamps may be disposed within the first UV curing device 1223. When multiple rows of UV lamps are disposed in the first UV curing device 1223, the multiple rows of UV lamps may be arranged along the transport path of the substrate 7111, and the multiple rows of UV lamps may be arranged with equal or different wavelengths. For example, the first UV curing device 1223 may include a plurality of rows of UV lamps with different wavelengths, and the first UV curing device 1223 may include UV lamps with wavelengths of 365nm, 375nm, 385nm, 395nm, 405nm, etc., so as to improve curing efficiency and quality.

As shown in fig. 3, in some embodiments, a plurality of idler pulleys 900 may be disposed between the first structure layer forming mechanism 120 and the second structure layer forming mechanism 130 for supporting and transporting the substrate 7111, and for changing the transport path of the substrate 7111. Of course, in some embodiments, a tension detection wheel 1000 may be disposed between the first structural layer forming mechanism 120 and the second structural layer forming mechanism 130 for detecting the tension of the substrate 7111. An auxiliary wheel 280 is disposed between the first structural layer forming mechanism 120 and the second structural layer forming mechanism 130, the auxiliary wheel 280 is disposed opposite to a free roller 900, and the substrate 7111 can pass between the auxiliary wheel 280 and the free roller 900. The auxiliary wheel 280 may be connected to a driving motor for driving the auxiliary wheel 280 to rotate. Thus, the auxiliary wheel 280 may move the substrate 7111 to provide power for the substrate 7111. In some embodiments, a driving member such as an electric cylinder may be connected to the idler 900 opposite to the auxiliary wheel 280, and the electric cylinder may drive the idler 900 to move closer to or away from the auxiliary wheel 280 to adjust the pressure applied by the auxiliary wheel 280 and the idler 900 on the corresponding substrate 7111, thereby adjusting the transport speed of the substrate 7111.

Further, as shown in fig. 3, the second structural layer forming mechanism 130 may include a second feeding assembly 131 and a second forming assembly 132. The second feeding assembly 131 is used for applying glue on the second side of the substrate 7111 to form a second glue layer.

The second forming assembly 132 includes a second front pressing wheel 1321, a second forming wheel 1322 and a second rear pressing wheel 1324 which are rotatably installed, and the second front pressing wheel 1321, the second forming wheel 1322 and the second rear pressing wheel 1324 can be sequentially arranged along the conveying direction of the substrate 7111. In some embodiments, the second front press wheel 1321 and the second back press wheel 1324 can both engage the first structural layer 7112 of the substrate 7111, the second forming wheel 1322 can engage the second side of the substrate 7111, and the second forming wheel 1322 can contact the second glue layer on the substrate 7111. It is understood that the second forming wheel 1322 may be provided with a structure corresponding to the second structural layer 7113 so as to form the second structural layer 7113 on the second side of the substrate 7111. The second front pressing wheel 1321, the second forming wheel 1322 and the second back pressing wheel 1324 may be sequentially arranged along the horizontal direction, the second front pressing wheel 1321, the second forming wheel 1322 and the second back pressing wheel 1324 are close to each other, and the gap between the second front pressing wheel 1321 and the second forming wheel 1322 and the gap between the second forming wheel 1322 and the second back pressing wheel 1324 may allow the substrate 7111 to smoothly pass through. In one embodiment, the front and back press wheels 1321, 1324 are movably mounted with respect to the forming wheels 1322 to adjust the wrap angle between the substrate 7111 and the forming wheels 1322.

In an embodiment, the second back pressing wheel 1324 may also be connected to a driving motor for driving the second back pressing wheel 1324 to rotate, and then the second back pressing wheel 1324 drives the substrate 7111 to move, so as to provide power for transmission of the substrate 7111.

As shown in fig. 3 and 4, in some embodiments, the second loading assembly 131 can be a dispenser or the like for applying glue to the second side of the substrate 7111. The glue dispensing opening of the second feeding assembly 131 may face the position of the nip between the second front press wheel 1321 and the second forming wheel 1322, and simultaneously face the second side of the substrate 7111. Thus, glue may be applied as the substrate 7111 moves between the second forward pressure wheel 1321 and the second forming wheel 1322 to form a second glue layer on the second side of the substrate 7111. Subsequently, the second glue layer may be formed by the pressing action of the second forming wheel 1322 and the substrate 7111 as the substrate 7111 passes over the second forming wheel 1322.

The second molding assembly 132 further includes a second UV curing device 1323, the second UV curing device 1323 may be disposed toward the second molding wheel 1322, and the second UV curing device 1323 may be located at a side of the second molding wheel 1322 attached to the substrate 7111, so that the second glue layer may be cured under the action of the second UV curing device 1323 after being molded. Thus, the second structure layer 7113 can be formed on the second side of the substrate 7111, and the first optical film 711 can be processed. In an embodiment, the second UV curing device 1323 may have the same structure as the first UV curing device 1223.

In other embodiments, as shown in fig. 8, the second front pressing wheel 1321, the second forming wheel 1322 and the second rear pressing wheel 1324 of the second forming assembly 132 may also be arranged in sequence from top to bottom and have a certain inclination angle with respect to the vertical direction. Correspondingly, the second feeding assembly 131 can also be disposed above the second front pressing wheel 1321, so that the glue can smoothly drop on the substrate 7111 under the action of gravity.

As shown in fig. 1 and 3, in the embodiment, a tension balance 800 and a second feeding wheel 140 are further disposed between the second structural layer forming mechanism 130 and the attaching unit 300, wherein the tension balance 800 is disposed near the second structural layer forming mechanism 130, and the substrate 7111 may sequentially pass through the tension balance 800 and the second feeding wheel 140 and then enter the attaching unit 300.

Wherein the tension balance 800 is mounted to the chassis in a swinging manner. It will be appreciated that the tension balance 800 may include a roller and a swing arm connected to an end of the roller, the roller being suspended and swingably mounted to the frame via the swing arm, and the roller being freely rotatable relative to the swing arm. By providing the tension balance 800, the tension of the first optical film 711 can be adjusted adaptively, and the first optical film 711 is prevented from being subjected to too large or too small tension. Further, by moving the tension balance 800, the length of the moving path of the first optical film 711 can be adjusted, and the feeding speed of the first feeding unit 100 to the bonding unit 300 can be adjusted so that the feeding speeds of the first feeding unit 100 and the second feeding unit 200 are the same, and the tensions of the first optical film 711 and the second optical film 712 can be the same. In the embodiment, the number of the tension balance wheels 800 may be set according to needs, and for example, the number of the tension balance wheels 800 may be set to one, four, five, six, seven, eight, and the like, and is not particularly limited herein.

Further, as shown in fig. 1 and 10, the first feeding unit 100 further includes a third dust removing mechanism 150, and the third dust removing mechanism 150 may be located between the second material conveying wheel 140 and the attaching unit 300. The third dust removing mechanism 150 may be used to remove dust from the surface of the first optical film 711 to ensure that the surface of the first optical film 711 is clean. In an embodiment, the third dust removing mechanism 150 may also include a corresponding dust adhering component 161 and a corresponding static eliminator, and the structure of the third dust removing mechanism 150 may be the same as that of the first dust removing mechanism 160, and is not described herein again.

In an embodiment, a tension detection wheel 1000 is further disposed between the first feeding unit 100 and the bonding unit 300, and specifically, the tension detection wheel 1000 may be located between the third dust removing mechanism 150 and the feeding end of the bonding unit 300. The tension detection wheel 1000 can be used for detecting the tension of the first optical film 711, so that the integrated optical film processing equipment can timely adjust the tension of the first optical film 711 in the transmission process according to needs, damage to the first optical film 711 is avoided, the problems of folds, unevenness and the like can be avoided, and the processing quality is ensured.

As shown in fig. 1, 9-11, in some embodiments, the second supply unit 200 may be used to manufacture the second optical film 712, so as to supply the second optical film 712 to the attaching unit 300. Specifically, the second supply unit 200 may form a second structural layer 7113 on a side surface corresponding to the substrate 7111, and the second structural layer 7113 may be a prism layer.

Specifically, as shown in fig. 9 and 10, the second feeding unit 200 may include a third feeding wheel 210, a second dust removing mechanism 270, a third structure layer forming mechanism 220, a fourth feeding wheel 240, and a fourth dust removing mechanism 250, which are sequentially disposed. Wherein the third feed wheel 210 is adapted to carry a corresponding roll of substrate 7111. The second dust removing mechanism 270 may be used to remove dust from the surface of the substrate 7111, and the structure of the second dust removing mechanism 270 may be the same as that of the first dust removing mechanism 160, and will not be described in detail herein.

In some embodiments, a tension detection wheel 1000 and a plurality of free guide wheels 900 may be further disposed between the second dust removing mechanism 270 and the third structure layer forming mechanism 220, the plurality of free guide wheels 900 may be sequentially arranged along the transport path of the substrate 7111, and the tension detection wheel 1000 is disposed adjacent to the second dust removing mechanism 270. Meanwhile, another auxiliary wheel 280 is also disposed between the second dust removing mechanism 270 and the third structural layer forming mechanism 220, the auxiliary wheel 280 may be located above a free guide wheel 900, and the auxiliary wheel 280 may abut against a side of the substrate 7111 at a corresponding position away from the free guide wheel 900. In some embodiments, a driving motor may be connected to the auxiliary wheel 280 for driving the auxiliary wheel 280 to rotate, so that the auxiliary wheel 280 drives the corresponding substrate 7111 to move, thereby providing power for transmission of the corresponding substrate 7111. In one embodiment, a driving member such as an electric cylinder may be connected to the idler pulley 900 opposite to the auxiliary pulley 280, such that the driving member can drive the idler pulley 900 to move closer to or away from the auxiliary pulley 280, thereby adjusting the pressure applied by the auxiliary pulley 280 and the idler pulley 900 on the corresponding substrate 7111, and further adjusting the transport speed of the corresponding substrate 7111.

The third structural layer forming mechanism 220 forms the second structural layer 7113 on a side surface corresponding to the substrate 7111 to form the second optical film 712. In an embodiment, the structure of the third structural layer forming mechanism 220 may be the same as that of the second structural layer forming mechanism 130, and is not described herein again. The molding wheel of the third structural layer molding mechanism 220 may match with the second structural layer 7113.

As shown in fig. 9, a tension balance wheel 800 and a tension detection wheel 1000 for detecting the tension of the second optical film 712 are sequentially disposed between the third structural layer forming mechanism 220 and the fourth feeding wheel 240. Among other things, the tension balance 800 may be used to adjust the tension of the second optical film 712 and the length of the transmission path. Accordingly, the feeding speed of the second feeding unit 200 to the applying unit 300 can be adjusted by the tension balance 800. Thus, the tension and feeding speed of the second optical film 712 can be matched to those of the first optical film 711. In an embodiment, the number of the tension balance wheels 800 on the second optical film 712 transmission path may also be set according to needs, and for example, the tension balance wheels 800 may be set to one, three, four, five, six, seven, eight, and the like, and are not limited in particular.

As shown in fig. 10, in some embodiments, a fourth dust removing mechanism 250 and an adjusting wheel 260 are further disposed between the fourth transporting wheel 240 and the feeding end of the attaching unit 300. On the transfer path of the second optical film 712, the adjustment wheel 260 may be located at one end of the fourth dust removing mechanism 250 near the laminating unit 300. The structure of the fourth dust removing mechanism 250 may be the same as that of the first dust removing mechanism 160, and specifically, the fourth dust removing mechanism 250 may also include a corresponding dust adhering component 161 and a corresponding static electricity eliminator. Wherein, a side of the dust-binding wheel 1611 of the dust-binding assembly 161 contacting the second optical film 712 may be integrated with a load cell for detecting the tension of the second optical film 712. An adjustment wheel 260 is movably mounted to the frame and may be used to assist in adjusting the tension of the second optical film 712. It is understood that a driving member such as an electric cylinder may be connected to the adjustment wheel 260 for adjusting the position of the adjustment wheel 260 to adjust the tension of the second optical film 712. The adjustment wheel 260 may also spin relative to the frame.

As shown in fig. 2 and 12, in other embodiments, the second supply unit 200 may further include a fourth structural layer forming mechanism 230 for forming a first structural layer 7112 on the substrate 7111 corresponding to the second optical film 712, wherein the first structural layer 7112 may be a diffusion layer. That is, the second optical film 712 is made to have both the first structural layer 7112 and the second structural layer 7113, thereby integrating the composite optical film 710 with two diffusion layers. In the subsequent processing process of the backlight module, no additional diffusion film is needed, and the working procedures of processing and cutting the diffusion film and the like can be omitted, so that the production efficiency is improved. The structure of the fourth structural layer forming mechanism 230 may be the same as that of the first structural layer forming mechanism 120, and is not described herein again. The structure of the forming wheel in the fourth structural layer forming mechanism 230 can match with the first structural layer 7112. In one embodiment, the fourth structural layer forming mechanism 230 may be disposed between the third structural layer forming mechanism 220 and the second dust removing mechanism 270.

In other embodiments, the first feeding unit 100 may directly select a first optical film roll that is manufactured, and the first optical film roll may be sleeved on the corresponding second feeding wheel 140 for feeding. Correspondingly, the second feeding unit 200 may also directly select a manufactured second optical film roll, and the second optical film roll may be sleeved on the corresponding fourth feeding wheel 240 for feeding.

Further, as shown in fig. 1, 10 and 11, in some embodiments, the applying unit 300 may include a gluing mechanism 310, a pressing mechanism 320 and a curing mechanism 330, which are sequentially disposed.

In some embodiments, a glue applying mechanism 310 may be connected to the discharging end of the first feeding unit 100, and the glue applying mechanism 310 is used for applying glue to the side of the first optical film 711 to form a glue layer 713, so that the first optical film 711 is adhered to the second optical film 712. Specifically, glue may be applied to the side of the first structural layer 7112 of the first optical film 711, and the first structural layer 7112 of the first optical film 711 may be disposed adjacent to the second optical film 712. Therefore, the first optical film 711 enters the laminating mechanism 320 after being glued by the gluing mechanism 310, the second optical film 712 can directly enter the laminating mechanism 320 from the discharge end of the second feeding unit 200, the laminating mechanism 320 can realize the laminating and bonding between the second optical film 712 and the first optical film 711, and the second structure layer 7113 of the second optical film 712 can be disposed close to the first optical film 711. Of course, in other embodiments, the glue applying mechanism 310 may be connected to the discharge end of the second supply unit 200.

In some embodiments, the glue mechanism 310 may be selected from one of a roll-on glue assembly, a nip glue assembly, and a dimple glue assembly. The specific structure of the glue applying mechanism 310 may be the same as that of the first feeding assembly 121, and is not described herein again.

As shown in fig. 10, the pressing mechanism 320 may include a first pressing wheel 321 and a second pressing wheel 322 disposed opposite to each other, and both the first pressing wheel 321 and the second pressing wheel 322 may be rotatably mounted on the frame. The second pressing wheel 322 may be connected to a corresponding driving motor, and the driving motor may drive the second pressing wheel 322 to rotate, so that the second pressing wheel 322 drives the second optical film 712 or the composite optical film 710 to move, so as to provide power for transmission of the second optical film 712 or transmission of the composite optical film 710.

Referring to fig. 11, a gap may be disposed between the first pressing wheel 321 and the second pressing wheel 322 for the first optical film 711 and the second optical film 712 to pass through. Meanwhile, when the first optical film 711 and the second optical film 712 pass through the pressing mechanism 320, the first pressing wheel 321 and the second pressing wheel 322 may simultaneously press the first optical film 711 and the second optical film 712, so that the first optical film 711 and the second optical film 712 are bonded by the adhesive layer 713, thereby forming the composite optical film 710. It is understood that the glue layer 713 may be located between the first optical film 711 and the second optical film 712. Accordingly, the composite optical film 710 may include a first optical film 711, an adhesive layer 713, and a second optical film 712 sequentially disposed, wherein the first structural layer 7112 (i.e., a diffusion layer) of the first optical film 711 is disposed adjacent to the adhesive layer 713, and the second structural layer 7113 (i.e., a prism layer) of the second optical film 712 is disposed adjacent to the adhesive layer 713. In some embodiments, the first and second pressing wheels 321 and 322, the pressure applied to the first and second optical films 711 and 712 may be set to 0.05MPa to 0.5 MPa.

As shown in fig. 10, 13-15, the curing mechanism 330 may include a plurality of curing zones 331, and the plurality of curing zones 331 may be arranged along the transport path of the composite optical film 710. Composite optical film 710 may pass through each curing zone 331 such that the bondline 713 in composite optical film 710 may be cured by the curing mechanism 330 to ensure a stable connection between the first optical film 711 and the second optical film 712.

In an embodiment, the curing zone 331 may be a thermal curing zone or an ultraviolet curing zone. Accordingly, the curing mechanism 330 may include a thermal curing zone or an ultraviolet curing zone. Of course, the curing mechanism 330 may also include both a thermal curing zone and an ultraviolet curing zone.

As shown in fig. 13, in some embodiments, the curing mechanism 330 includes a thermal curing zone. The curing mechanism 330 includes a preheating section 330a, a curing section 330b and a stress releasing section 330c, the preheating section 330a, the curing section 330b and the stress releasing section 330c are sequentially arranged along the transmission direction of the composite optical film 710, and the preheating section 330a is disposed near one end of the laminating mechanism 320. The preheating section 330a may include at least one heat curing zone, the curing section 330b may include at least one heat curing zone, and the stress relieving section 330c may also include at least one heat curing zone.

For example, the preheating section 330a may include five heat curing zones, the curing section 330b may include ten heat curing zones, and the stress relieving section 330c may include five heat curing zones. The temperature of the five heat-curing zones of the preheating section 330a may be set to 30 to 150 ℃. The ten heat-curing zone temperatures of the curing section 330b may be set to 150 c to 250 c. The temperature of the five curing zones of the stress relief section 330c may be set at 150 c to 300 c. In an embodiment, the temperature of each curing zone 331 in the curing mechanism 330 may be distributed in a stepwise manner, so that the temperature is excessive and smoother, and the curing quality is ensured.

Of course, in other embodiments, the number of the pre-heating section 330a, the curing section 330b, and the stress releasing section 330c including the curing zones 331 may be respectively set according to needs, for example, two, three, six, seven, twelve, etc. may be respectively set.

In an embodiment, a heating member 3311 such as a heating wire or an infrared heating tube for heating may be provided in the thermosetting zone. As composite optical film 710 passes through the thermal curing zone, the subbing layer 713 of composite optical film 710 may be gradually cured under the influence of high temperature. In some embodiments, the transmission speed of the composite optical film 710 can be set to 4-8 m/min.

In other embodiments, the curing mechanism 330 may include multiple UV curing zones and may also be used to cure the bondline 713 in the composite optical film 710. Illustratively, the curing mechanism 330 may include twenty ultraviolet curing zones having wavelengths of 365nm, 386nm, or 395 nm. Of course, the curing mechanism 330 may also include a plurality of different wavelength UV curing zones, such as: five ultraviolet curing regions having a wavelength of 365nm, five ultraviolet curing regions having a wavelength of 385nm, five ultraviolet curing regions having a wavelength of 395nm, and five ultraviolet curing regions having a wavelength of 385nm are provided in this order, or ten ultraviolet curing regions having a wavelength of 365nm are combined with ten ultraviolet curing regions having a wavelength of 385nm, or ten ultraviolet curing regions having a wavelength of 365nm are combined with ten ultraviolet curing regions having a wavelength of 395nm, or ten ultraviolet curing regions having a wavelength of 385nm are combined with ten ultraviolet curing regions having a wavelength of 395nm, and the like. It will be appreciated that a UV lamp 3312 may be disposed within the UV curing zone and directed towards the composite optical film 710, as shown in fig. 14. In other embodiments, the UV curing region may also be provided with UV lamps 3312 having wavelengths of 375nm, 405nm, etc.

In other embodiments, as shown in FIG. 14, the curing mechanism 330 may also include a plurality of thermal curing zones and a plurality of UV curing zones. The heat-curing regions and the ultraviolet-curing regions may be alternately arranged in sequence along the transfer path of the composite optical film 710, so that curing efficiency may be improved and optical film processing efficiency may also be improved. The temperature of each thermal curing zone may be sequentially increased. UV lamps 3312 with wavelengths of 365nm, 375nm, 385nm, 395nm, 405nm and the like are optionally installed in the ultraviolet curing region.

In some embodiments, the composite optical film 710 can be transported through the curing mechanism 330 by a free roller 900, i.e., the curing mechanism 330 has a free roller 900 disposed therein for transporting the composite optical film 710, and the free roller 900 is rotatably mounted in each curing zone 331.

In other embodiments, as shown in FIG. 15, composite optical film 710 may also be transported in an air-suspension fashion as it passes through curing mechanism 330, thereby reducing abrasion of composite optical film 710. Specifically, the curing mechanism 330 may include a plurality of first blowers 3321 and a plurality of second blowers 3322, and the first blowers 3321 and the second blowers 3322 are respectively disposed on two sides of the composite optical film 710. The first blower 3321 and the second blower 3322 are alternately arranged in sequence along the transmission path of the composite optical film 710. Both first blower 3321 and second blower 3322 may be integrated within a correspondingly located curing zone 331. The first blower 3321 and the second blower 3322 may blow air from both side surfaces of the composite optical film 710, respectively, so that the composite optical film 710 may be suspended. In some embodiments, the air blowing amount of the first air blower 3321 and the air blowing amount of the second air blower 3322 may be set to 10 to 10000m³And h, the air supply frequency of the first air supply fan 3321 and the air supply frequency of the second air supply fan 3322 are both set to be 0-120 Hz. When the curing zone 331 is a thermosetting zone, the hot air can be circulated by arranging the air feeder, so that the curing of the adhesive layer 713 is accelerated, and the production efficiency is improved.

Further, as shown in fig. 1 and fig. 2, in the embodiment, the integrated optical film processing apparatus further includes a film covering unit 400, a cutting unit 500, and a winding unit 600, which are sequentially disposed, and the film covering unit 400 may be connected between the attaching unit 300 and the cutting unit 500. In some embodiments, a tension balance 800 is further disposed between the laminating unit 300 and the film covering unit 400, and can be used for adjusting the tension of the composite optical film 710. In an embodiment, the tension balance 800 may be provided in a number of one, two, three, five, six, eight, etc., and is not limited herein.

In an embodiment, the film covering unit 400 may be configured to cover two side surfaces of the composite optical film 710 with protective films to protect the composite optical film 710 and prevent the surface of the composite optical film 710 from being scratched and damaged.

As shown in fig. 16, the coating unit 400 may include a fifth feeding wheel 440, a first protective film feeding mechanism 410, a second protective film feeding mechanism 420, and an attaching mechanism 430. The fifth feeding wheel 440 is rotatably mounted on the frame, and the fifth feeding wheel 440 is used for receiving the composite optical film 710 so as to feed the composite optical film 710 to the pasting mechanism 430. The first protective film feeding mechanism 410 may supply the first protective film 720a to the attaching mechanism 430, and the second protective film feeding mechanism 420 may supply the second protective film 720b to the attaching mechanism 430. The attaching mechanism 430 may attach the first protective film 720a and the second protective film 720b to both side surfaces of the composite optical film 710.

In the transmission process, protective films are required to be respectively coated on the surfaces of the two optical films, and then the protective films are removed in the subsequent processing process, so that the two protective films are adhered together. In the present application, the surface of the composite optical film 710 is directly covered with a protective film, so that the usage of the protective film can be reduced, and the corresponding film uncovering process can be reduced. Compared with the traditional process, the method can reduce the processing cost and improve the production efficiency.

As shown in fig. 16, in some embodiments, a fifth dust removing mechanism 450 may be further disposed between the fifth feeding wheel 440 and the attaching mechanism 430, and may be configured to remove dust from the surface of the composite optical film 710, so as to ensure the cleanliness of the surface of the composite optical film 710. In an embodiment, the structure of the fifth dust removing mechanism 450 may be the same as that of the first dust removing mechanism 160, and is not described herein again.

A tension detecting wheel 1000 for detecting the tension of the composite optical film 710 may be further disposed between the fifth feeding wheel 440 and the attaching mechanism 430. On the transport path of the composite optical film 710, a tension detecting wheel 1000 may be disposed between the fifth dust removing mechanism 450 and the attaching mechanism 430. Of course, a number of free guide wheels 900 may be disposed between fifth feeding roller 440 and attaching mechanism 430 for conveying composite optical film 710, and for example, the number of free guide wheels 900 may be one, two, three, etc.

As shown in fig. 16, in an embodiment, the first protective film feeding mechanism 410 may include a sixth feeding wheel 411, a protective film roll may be sleeved on the sixth feeding wheel 411, and the sixth feeding wheel 411 may be used to drive the protective film roll to discharge, so that the first protective film 720a is continuously output. Correspondingly, the sixth material conveying wheel 411 can be connected with a driving motor for driving the sixth material conveying wheel 411 to rotate so as to realize material discharging. The first protective film 720a can be gradually transferred to the attaching mechanism 430 after being output by the sixth transporting roller 411.

A free guide wheel 900 and a first tension detection deployment wheel 412 may be further disposed on the transport path of the first protection film 720a, wherein the free guide wheel 900 is disposed adjacent to the sixth feeding wheel 411. The first tension detection deployment wheel 412 can be used for the deployment and transportation of the first protection film 720a, so as to prevent the first protection film 720a from being wrinkled. On the other hand, the first tension detection deployment wheel 412 may also be used to detect the tension during the transfer of the first protection film 720a so that the first protection film 720a is maintained within a suitable tension range. Correspondingly, a corresponding weighing sensor can be disposed on a side of the first tension detection deployment wheel 412 close to the first protection film 720a, so as to detect the tension of the first protection film 720a, and the controller can adjust the rotation speed of the sixth transporting wheel 411 in time.

In other embodiments, the first protection film feeding mechanism 410 further includes a first pressing wheel 413, and the first pressing wheel 413 can be disposed on the discharging side of the sixth feeding wheel 411 to assist the peeling of the first protection film 720a, and can also be used to change the angle of the first protection film 720a when peeled from the sixth feeding wheel 411. In use, the first pressing wheel 413 can be pressed against the discharging position of the protective film roll, i.e., the position where the first protective film 720a is separated from the protective film roll. It is understood that one surface of the first protection film 720a may be an adhesive surface, and the other surface may be a smooth surface. In the embodiment, the first pressing wheel 413 is in contact with the smooth surface of the first protection film 720 a.

In some embodiments, the structure of the second protective film feeding mechanism 420 may be substantially the same as that of the first protective film feeding mechanism 410. Specifically, the second protective film feeding mechanism 420 may include a seventh feeding wheel 421 and a second pressing wheel 422. Wherein, the seventh feeding wheel 421 can be sleeved with a protective film roll, and the seventh feeding wheel 421 can be used to drive the protective film roll to discharge, so that the second protective film 720b can be continuously output. The seventh transporting wheel 421 can also be connected to a corresponding driving motor for driving the seventh transporting wheel 421 to rotate, so as to discharge the material.

The second pressing wheel 422 may be disposed on the discharging side of the seventh feeding wheel 421 to assist the peeling of the second protection film 720 b. In use, the second pressing wheel 422 can be pressed against the position where the protective film roll is discharged, i.e., the position where the second protective film 720b is separated from the protective film roll. It is understood that one side of the second protection film 720b may be an adhesive side and the other side may be a smooth side. In an embodiment, the second pressing wheel 422 may contact the smooth surface of the second protective film 720 b.

The second protective film 720b is transported from the seventh transporting roller 421 and then connected to the attaching mechanism 430. In some embodiments, a second tension detection unwinding wheel 423 may be further disposed on the conveying path of the second protection film 720b, that is, the second tension detection unwinding wheel 423 may be used as an unwinding wheel, so that the second protection film 720b is smoothly unwound and conveyed, and wrinkles on the second protection film 720b are avoided. Meanwhile, a weighing sensor may be integrated on the second tension detection deployment wheel 423 to detect the tension of the second protection film 720b, so that the controller may adjust the rotation speed of the seventh feeding wheel 421 in time to maintain the tension of the second protection film 720b within a proper range. In one embodiment, a second tension detecting unwind wheel 423 may be positioned between seventh delivery wheel 421 and the infeed end of affixing mechanism 430.

The first protective film 720a may be disposed on one side of the composite optical film 710 at the feeding end of the pasting mechanism 430. The second protective film 720b can be located on a side of the composite optical film 710 facing away from the first protective film 720 a. It is understood that the adhesive surface of the first protective film 720a is disposed adjacent to the composite optical film 710, and the adhesive surface of the second protective film 720b is disposed adjacent to the composite optical film 710.

The pasting mechanism 430 may include a third pressing wheel 431 and a fourth pressing wheel 432 that are oppositely disposed, and a gap is disposed between the third pressing wheel 431 and the fourth pressing wheel 432 so that the first protective film 720a, the composite optical film 710 and the second protective film 720b can pass through the gap, and the first protective film 720a and the second protective film 720b can be attached to the corresponding sides of the composite optical film 710.

When the composite optical film 710 and the two protective films pass between the third pressing wheel 431 and the fourth pressing wheel 432, the two protective films are respectively disposed on two sides of the composite optical film 710. Meanwhile, the third pressing wheel 431 and the fourth pressing wheel 432 apply a certain pressure to the corresponding side protective film, so that the corresponding side protective film can be adhered to the composite optical film 710, the connection strength between the protective film and the composite optical film 710 is ensured, and the protective film and the composite optical film 710 are prevented from being separated. The pressure applied by the third pressing wheel 431 and the fourth pressing wheel 432 can be set as required, so that the composite optical film 710 and the protective film are not damaged by pressure, and the protective film can be stably adhered to the composite optical film 710. Thereby, an optical film tape 700 can be obtained, as shown in fig. 16. In some embodiments, a driving motor may be connected to the third pressing wheel 431 for driving the third pressing wheel 431 to rotate so as to provide power for the transmission of the optical film carrier tape 700. Meanwhile, the fourth pressing wheel 432 may also be connected to driving devices such as an electric cylinder and an air cylinder for driving the fourth pressing wheel 432 to approach or be away from the third pressing wheel 431 so as to cooperate with the third pressing wheel 431 to perform the lamination of the protective film, and the lamination speed may also be adjusted.

In some embodiments, a corresponding number of free rollers 900 may be disposed between the pasting mechanism 430 and the cutting unit 500 to assist in transporting the optical film strip 700 and prevent the optical film strip 700 from being damaged.

In some embodiments, the cutting unit 500 may be configured to slit the optical film strip 700, that is, to divide the optical film strip 700 into a plurality of sub-optical film strips 700a with corresponding widths across the width of the optical film strip 700.

As shown in fig. 16 to 18, the cutting unit 500 may include a supporting wheel 520 and a cutter mechanism 510 disposed oppositely, and the cutter mechanism 510 may be used to cut the optical film strip 700. The support wheel 520 may be used to provide corresponding support for the optical film strip 700 so that the cutter mechanism 510 can cut the optical film strip 700.

The cutter mechanism 510 may include a cutter holder 512 and a plurality of cutter groups 511. The knife rest 512 can be rotatably installed relative to the supporting wheel 520, the rotating shaft of the knife rest 512 is parallel to the supporting wheel 520, and a plurality of knife sets 511 can be installed on the knife rest 512. When multiple cutter sets 511 are provided, the multiple cutter sets 511 may be distributed around the rotation axis of the tool holder 512. When the tool post 512 rotates relative to the supporting wheel 520, the tool post can drive the plurality of cutter sets 511 to rotate synchronously, so that different cutter sets 511 are close to the supporting wheel 520 to perform corresponding cutting actions. It can be understood that the cutter sets 511 are spaced apart from each other to avoid interference. In one embodiment, the axis of the supporting wheel 520 may be parallel to the width of the optical film tape 700, and the supporting wheel 520 may extend in the axial direction for a length greater than or equal to the width of the optical film tape 700, so as to provide stable support for the optical film tape 700.

In some embodiments, the tool post 512 may be rotatably mounted to the frame via a first shaft 513, and the first shaft 513 may have a drive motor coupled thereto. So that the knife holder 512 can be driven by the driving motor to rotate, so that different knife groups 511 can be switched to correspond to the supporting wheels 520.

For example, the cutter mechanism 510 may include four cutter sets 511, and the four cutter sets 511 may be evenly spaced around the first rotating shaft 513. The four sets of cutters 511 may be substantially identical in structure and mounting, and a detailed description will be given of one of the sets of cutters 511 as an example.

As shown in fig. 18, the cutter set 511 may include one, two, three, four, etc. cutters 5111, and the number of the cutters 5111 may be set according to the cutting requirement of the optical film strip 700, and is not limited in particular. For example, when the optical film material tape 700 is cut into two sub-optical film material tapes 700a, the cutter group 511 may be configured as a cutter 5111; when the optical film material tape 700 is required to be cut into three sub-optical film material tapes 700a, the cutter group 511 may include two cutters 5111.

When the cutter group 511 includes a plurality of cutters 5111, the plurality of cutters 5111 are parallel to each other, and the plurality of cutters 5111 are coaxially disposed. In some embodiments, the plurality of cutting blades 5111 can be rotatably mounted to a connecting arm of the tool holder 512 via the second shaft 514. Specifically, each of the plurality of cutters 5111 may be fixedly mounted on the second rotating shaft 514, and the second rotating shaft 514 may be rotatably mounted on the corresponding connecting arm. It can be understood that the plurality of cutting blades 5111 are disposed at intervals, and the distance between two adjacent cutting blades 5111 can be set according to the required width of the sub-optical film strip 700 a.

As shown in fig. 16 and 18, the other cutter groups 511 may include one, two, three, four, etc. cutters 5111. The vertical projections of the cutters 5111 of each cutter group 511 on the support wheel 520 can be arranged along the axis of the support wheel 520 in a staggered manner. Specifically, the size of the space between two adjacent cutters 5111 in one of the cutter groups 511 is different from the size of the space between two adjacent cutters 5111 in the other cutter group 511. Therefore, when the optical film tape 700 is cut by different cutter sets 511, the sub-optical film tapes 700a with different widths can be obtained. Correspondingly, when the sub-optical film material belt 700a with different widths needs to be cut, the required cutter set 511 can be switched directly by rotating the cutter holder 512 without dismounting the cutter 5111, so that automatic cutter changing can be realized, the cutter changing time is reduced, the production efficiency can be improved, and the workload of workers can be reduced.

In other embodiments, the cutter mechanism 510 may also include one, three, four, etc. cutter sets 511, and each cutter set 511 may cut the sub-optical film material tapes 700a with different widths.

In the embodiment shown in fig. 16 and 18, a driving motor may be connected to the support wheel 520 for driving the support wheel 520 to rotate. In the working process, the supporting wheel 520 can drive the optical film material belt 700 to move, and meanwhile, the corresponding cutter 5111 can be driven to rotate, so that the cutter 5111 cuts the optical film material belt 700.

As shown in fig. 16, in some embodiments, the winding unit 600 may include two, three, etc. receiving wheels, wherein the number of the receiving wheels may be set according to the number of the sub-optical film strips 700a cut by the cutting unit 500. For example, when the cutting unit 500 cuts two sub-optical film strips 700a, the winding unit 600 may include two material receiving wheels, i.e., a first material receiving wheel 610 and a second material receiving wheel 620, and the first material receiving wheel 610 and the second material receiving wheel 620 may be disposed in one-to-one correspondence with the two sub-optical film strips 700a to wind the two sub-optical film strips 700a respectively. Of course, a plurality of material receiving wheels can be preset on the rack, and a user can select and use the material receiving wheels according to needs. In the embodiment, the material receiving wheel can be connected with a driving motor for driving the material receiving wheel to rotate so as to receive materials.

A corresponding number of idler pulleys 900 may also be provided on the transport path of the sub-optical film tape 700a to support and change the transport path of the sub-optical film tape 700 a. The transmission path of the sub-optical film tape 700a is further provided with a corresponding tension detection wheel 1000 for detecting the tension on the transmission path of the sub-optical film tape 700a, so as to facilitate smooth winding of the sub-optical film tape 700 a. In some embodiments, a tension detection wheel 1000 may be disposed on the transmission path of any one of the sub-strips 700a of optical film. Of course, in other embodiments, each sub-optical film strip 700a may also share a tension detection wheel 1000.

In an embodiment, a static eliminator (not shown) may be further disposed on the transmission path of the sub optical film tape 700a for eliminating static on the sub optical film tape 700 a.

The application provides an integration optical film processing equipment, can realize processes such as the preparation of first structural layer 7112 and second structural layer 7113, laminating, the coating protection film of two-layer optical film, cut. On one hand, the procedures of winding, unwinding and the like of the intermediate material can be reduced, and the carrying of the intermediate material can also be reduced, so that the production efficiency can be improved, and the cost can be reduced.

Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.