Process for producing lithium carbonate by mixing spodumene and salt lake ore

文档序号:608743 发布日期:2021-05-07 浏览:11次 中文

阅读说明:本技术 一种用锂辉石和盐湖矿石混合生产碳酸锂的工艺 (Process for producing lithium carbonate by mixing spodumene and salt lake ore ) 是由 何开茂 何东利 伍震洲 汪梨超 江莹 代道和 杨贤丽 谭培渊 黄剑新 于 2021-01-21 设计创作,主要内容包括:本发明涉及碳酸锂生产技术领域,特别是一种用锂辉石和盐湖矿石混合生产碳酸锂的工艺,包括以下步骤:将锂辉石依次经过煅烧、冷却、细磨、加酸反应、冷却、调浆、浸出,压滤机压榨分离,加入盐湖矿石,净化、过滤、苛化,再冷冻分离硫酸钠,蒸发浓缩、碳化、离心干燥、气流粉碎等工艺步骤而得。本发明是以混合的锂辉石和盐湖矿石为原料,其中盐湖矿石Li-2SO-4·H-2O含量达到80.1~92.1%,平均含量为85.1%,将锂辉石和盐湖矿石混合生产单水氢氧化锂,解决了当锂矿石资源不足的困境,增加生产线抵抗资源不足的风险,同时解决了盐湖矿石资源生产氢氧化锂品质低的问题。(The invention relates to the technical field of lithium carbonate production, in particular to a process for producing lithium carbonate by mixing spodumene and salt lake ores, which comprises the following steps: sequentially calcining spodumene, cooling, finely grinding, adding acid for reaction, cooling, mixing slurry, leaching, squeezing and separating by a filter press, adding salt lake ore, purifying, filtering, causticizing, freezing and separating sodium sulfate, evaporating and concentrating, carbonizing, centrifugally drying, jet-milling and the like. The invention takes the mixed spodumene and salt lake ore as raw materials, wherein the salt lake ore Li 2 SO 4 ·H 2 The content of O reaches 80.1-92.1%, the average content is 85.1%, spodumene and salt lake ore are mixed to produce the lithium hydroxide monohydrate, the dilemma that the lithium ore resource is insufficient is solved, the risk that the production line resists the insufficient resource is increased, and the problem that the quality of the lithium hydroxide produced by the salt lake ore resource is low is solved.)

1. A process for producing lithium carbonate by mixing spodumene and salt lake ores is characterized by comprising the following steps: the method comprises the following steps:

s1, sequentially calcining spodumene, cooling, finely grinding, carrying out acid addition reaction and cooling, cooling a product of the acid addition reaction to be less than or equal to 90 ℃, and then mixing the product with water to obtain slurry, wherein the solid content of the slurry is 10-70%, and the calcining temperature is 950-1200 ℃;

s2, adding calcium carbonate slurry into the slurry obtained in the step S1, stirring and leaching, adjusting the temperature in a leaching tank to be less than or equal to 60 ℃ and the pH value to be 5.5-6, adding calcium oxide to adjust the pH value to be 8-9 after leaching for 20 minutes, then filtering by using a filter press, adding salt lake ore into the filtered clear liquid, and controlling the mixed material Li2The concentration of O is 30-48 g/L, the mixed liquid is purified by lithium hydroxide mother liquor or calcium oxide, the pH value is adjusted to 9-12, and impurities of iron, manganese, aluminum and calcium in the filtered clear liquid are removed;

s3, filtering the clear filtrate obtained in the step S2 again to obtain purified liquid and purified filter residues, causticizing the purified liquid by using 50% alkaline solution or crude product mother liquor, wherein the pH value of the causticized solution is 11-14, and the temperature is normal temperature;

s4, filtering the causticized solution in the step S3 to obtainAdding lithium hydroxide Li into the causticized solution and the causticized filter residue2Controlling the equivalent content of O to be 30-75 g/L, and filtering the causticized liquid through a precision filter to remove part of calcium ions;

s5, freezing and separating the filtered causticized liquid into sodium sulfate decahydrate and lithium hydroxide solution in a freezing workshop, wherein the freezing temperature is-5 to-20 ℃;

s6, purifying sodium sulfate decahydrate through evaporation concentration, heating to take out crystal water to obtain anhydrous sodium sulfate, heating to 200-800 ℃, filtering the lithium hydroxide solution through a precision filter to remove a part of calcium ions, then carrying out evaporation concentration, crystallizing, centrifuging, re-melting and filtering the concentrated crude lithium hydroxide solution through the precision filter, and then carrying out evaporation concentration through MVR to obtain a fine lithium hydroxide slurry;

s7, centrifugally separating and dissolving the fine lithium hydroxide slurry obtained in the step S6, then feeding the fine lithium hydroxide slurry into a carbonization kettle, introducing carbon dioxide gas with the pressure of 0.5MPa to perform carbonization reaction, keeping the gauge pressure in the carbonization kettle at 0.06-0.08 MPa, keeping the temperature at 48-52 ℃, stopping introducing carbon dioxide after the reaction is finished and keeping the pressure stable, and opening an emptying valve of the carbonization kettle to empty excessive carbon dioxide to obtain carbonization reaction liquid;

s8, centrifugally separating the carbonization reaction liquid obtained in the step S7 to obtain solid lithium carbonate, and drying to enable the water content of the solid lithium carbonate to be less than or equal to 5%;

and S9, conveying the centrifugal solid phase to a disc type dryer through a closed conveyor for drying, conveying the dried material to a lithium carbonate finished product warehouse through pneumatic conveying, conveying the material discharged from the disc type dryer to a raw material distribution system, stacking the material through an airflow crushing system and an automatic packaging system, and feeding the material into a finished product warehouse, wherein the finished product controls the magnetic substance not to exceed 30 PPb.

2. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in step S1, the requirement of the granularity of fine grinding is 200 meshes; and (3) adding sulfuric acid with the concentration of 98% during acid adding reaction, wherein the acid-material ratio is 2-4: 1, adding acid for reaction, and cooling to below 60 ℃.

3. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in step S2, the calcium carbonate slurry is prepared into slurry by calcium carbonate and water, and the solid content is 10-55%; after filtering by the filter press, rinsing the filter cake by using tap water or process water, then purging the filter cake by using compressed air to ensure that the water content of the filter cake is less than or equal to 20%, and returning the obtained rinsing water to be used for size mixing in the step S1; during purification, if lithium hydroxide mother liquor is added, the concentration of the lithium hydroxide mother liquor is 10-50%, and if calcium oxide is added, the calcium oxide is powder with the mass fraction of more than 75% or calcium oxide slurry with the solid content of 10-55%.

4. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in the step S3, adding water into the purified filter residue to prepare slurry with the solid content of 10-70%, and returning to the step S1; the alkaline solution is sodium hydroxide solution, lithium hydroxide solution or the mixed solution of the sodium hydroxide solution and the lithium hydroxide solution.

5. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in step S4, adding water into the causticized filter residue to prepare slurry with the solid content of 10-70%, and then returning to the step S2 for purification.

6. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in step S8, the centrifuged liquid obtained by centrifugal separation contains a small amount of lithium carbonate, and the centrifuged liquid is pumped back to the slurry mixing step in the lithium sulfate finished liquid production section.

7. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 1, wherein: in step S9, the moisture content of the dried material is less than 0.2%.

8. The process for producing lithium carbonate by mixing spodumene and salt lake ore according to claim 6, wherein: and the lithium sulfate finished solution is the lithium sulfate solution obtained by filtering filter residues after size mixing in the step S1.

Technical Field

The invention relates to the technical field of lithium carbonate production, in particular to a process for producing lithium carbonate by mixing spodumene and salt lake ores.

Background

Lithium carbonate can be used for preparing ceramics, medicaments, catalysts and the like. The common lithium ion battery raw material. As a positive electrode material of a lithium ion battery, high-purity lithium carbonate used as an electrolyte is receiving more and more attention. The existing method for producing lithium carbonate comprises the steps of producing lithium carbonate by taking spodumene as a raw material, extracting lithium from salt lake brine and extracting lithium carbonate from seawater. The process takes spodumene and salt lake ores as raw materials, and produces the lithium carbonate through the process steps of high-temperature calcination transformation, cooling, ball milling, acidification roasting, cooling, size mixing, leaching, squeezing and separation, sodium sulfate freezing separation, evaporation, carbonization, centrifugal drying and the like.

However, spodumene is insufficient in resources, and a new mineral source needs to be searched to meet the production requirement. Salt lake ore Li2SO4·H2The content of O is 80.1-92.1%, the average content is 85.1%, in the prior art, lithium products produced by salt lake ores are only industrial grade generally, and the economic restriction factors for producing battery grade products from the path are more.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a process for producing lithium carbonate by mixing spodumene and salt lake ore.

The purpose of the invention is realized by the following technical scheme:

a process for producing lithium carbonate by mixing spodumene and salt lake ores comprises the following steps:

s1, sequentially calcining spodumene, cooling, finely grinding, carrying out acid addition reaction and cooling, cooling a product of the acid addition reaction to be less than or equal to 90 ℃, and then mixing the product with water to obtain slurry, wherein the solid content of the slurry is 10-70%, and the calcining temperature is 950-1200 ℃;

s2, adding calcium carbonate slurry into the slurry obtained in the step S1, stirring and leaching, adjusting the temperature in a leaching tank to be less than or equal to 60 ℃ and the pH value to be 5.5-6, adding calcium oxide to adjust the pH value to be 8-9 after leaching for 20 minutes, then filtering by using a filter press, adding salt lake ore into the filtered clear liquid, and controlling the mixed material Li2The concentration of O is 30-48 g/L, the mixed liquid is purified by lithium hydroxide mother liquor or calcium oxide, the pH value is adjusted to 9-12, and impurities of iron, manganese, aluminum and calcium in the filtered clear liquid are removed;

s3, filtering the clear filtrate obtained in the step S2 again to obtain purified liquid and purified filter residues, causticizing the purified liquid by using 50% alkaline solution or crude product mother liquor, wherein the pH value of the causticized solution is 11-14, and the temperature is normal temperature;

s4, filtering the solution causticized in the step S3 to obtain a causticized liquid and causticized filter residues, wherein the equivalent content of lithium hydroxide Li2O in the causticized liquid is controlled to be 30-75 g/L, and the causticized liquid is filtered by a precision filter to remove part of calcium ions;

s5, freezing and separating the filtered causticized liquid into sodium sulfate decahydrate and lithium hydroxide solution in a freezing workshop, wherein the freezing temperature is-5 to-20 ℃;

s6, purifying sodium sulfate decahydrate through evaporation concentration, heating to take out crystal water to obtain anhydrous sodium sulfate, heating to 200-800 ℃, filtering the lithium hydroxide solution through a precision filter to remove a part of calcium ions, then carrying out evaporation concentration, crystallizing, centrifuging, re-melting and filtering the concentrated crude lithium hydroxide solution through the precision filter, and then carrying out evaporation concentration through MVR to obtain a fine lithium hydroxide slurry;

s7, centrifugally separating and dissolving the fine lithium hydroxide slurry obtained in the step S6, then feeding the fine lithium hydroxide slurry into a carbonization kettle, introducing carbon dioxide gas with the pressure of 0.5MPa to perform carbonization reaction, keeping the gauge pressure in the carbonization kettle at 0.06-0.08 MPa, keeping the temperature at 48-52 ℃, stopping introducing carbon dioxide after the reaction is finished and keeping the pressure stable, and opening an emptying valve of the carbonization kettle to empty excessive carbon dioxide to obtain carbonization reaction liquid;

s8, centrifugally separating the carbonization reaction liquid obtained in the step S7 to obtain solid lithium carbonate, and drying to enable the water content of the solid lithium carbonate to be less than or equal to 5%;

and S9, conveying the centrifugal solid phase to a disc type dryer through a closed conveyor for drying, conveying the dried material to a lithium carbonate finished product warehouse through pneumatic conveying, conveying the material discharged from the disc type dryer to a raw material distribution system, stacking the material through an airflow crushing system and an automatic packaging system, and feeding the material into a finished product warehouse, wherein the finished product controls the magnetic substance not to exceed 30 PPb.

Further, in step S1, the particle size of the fine grinding is required to be 200 mesh; and (3) adding sulfuric acid with the concentration of 98% during acid adding reaction, wherein the acid-material ratio is 2-4: 1, adding acid for reaction, and cooling to below 60 ℃.

Further, in step S2, the calcium carbonate slurry is mixed with calcium carbonate and water to form a slurry with a solid content of 10% to 55%; after filtering by the filter press, rinsing the filter cake by using tap water or process water, then purging the filter cake by using compressed air to ensure that the water content of the filter cake is less than or equal to 20%, and returning the obtained rinsing water to be used for size mixing in the step S1; during purification, if lithium hydroxide mother liquor is added, the concentration of the lithium hydroxide mother liquor is 10-50%, and if calcium oxide is added, the calcium oxide is powder with the mass fraction of more than 75% or calcium oxide slurry with the solid content of 10-55%.

Further, in the step S3, adding water into the purified filter residue to prepare slurry with the solid content of 10-70%, and returning to the step S1; the alkaline solution is sodium hydroxide solution, lithium hydroxide solution or the mixed solution of the sodium hydroxide solution and the lithium hydroxide solution.

Further, in step S4, the causticized filter residue is added with water to be prepared into slurry with the solid content of 10-70%, and then the process returns to the step S2 for purification.

Further, in step S8, the centrifuged liquid obtained by centrifugal separation contains a small amount of lithium carbonate, and the centrifuged liquid is pumped back to the slurry mixing step in the lithium sulfate finished liquid production section.

Further, in step S9, the moisture content of the dried material is less than 0.2%.

Further, the lithium sulfate finished solution is the lithium sulfate solution obtained by filtering the filter residue after size mixing in step S1.

The invention has the following advantages:

1. the process for producing lithium carbonate by mixing spodumene and salt lake ore takes the mixed spodumene and salt lake ore as raw materials, wherein the salt lake ore Li2SO4·H2The content of O is 80.1-92.1%, and the average content is 85.1%. According to the process, spodumene and salt lake ore are mixed to produce lithium carbonate, so that the dilemma of insufficient lithium ore resources is solved, the risk of resisting insufficient resources of a production line is increased, and the problem of low quality of lithium carbonate produced by salt lake ore resources is solved.

2. The improvement of the process can precipitate most of impurity ions such as Fe, Cu, Zn, Al and the like in the leaching stage, and filter the leached filter residue as a filter cake.

3. The lithium hydroxide mother liquor is used for purification, so that the introduction of calcium ions can be greatly reduced, the content of the calcium ions in the product is reduced, the quality of the lithium hydroxide product is improved, meanwhile, calcium oxide is properly used as a purifying agent, calcium salt can be used as a filter cake in a filter pressing step, the impurity removal effect of purification is improved, and part of impurities are removed.

4. The lithium hydroxide mother liquor is used for causticizing instead of liquid caustic soda, so that the using amount of the liquid caustic soda can be reduced, the generation cost is saved, the external moisture is reduced, the circulation of water in a system is greatly reduced, and the operation cost is saved.

5. The adjusted leaching process can reduce the use amount of calcium carbonate, thereby reducing the generation amount of carbon dioxide, enabling the leaching reaction to become mild, and avoiding the potential safety hazards such as overflowing caused by a large amount of bubbles.

6. The main component of the salt lake ore is lithium sulfate which can be directly purified and causticized, thereby reducing the introduction of calcium ions in the leaching link, reducing the content of the calcium ions in the product and improving the grade of the product; and meanwhile, the mother liquor containing the chloride ions is carbonized and precipitated to obtain industrial-grade lithium carbonate, the added value of the product is increased, and the mother liquor containing the chloride ions obtained by lithium precipitation is used for producing lithium chloride.

Drawings

FIG. 1 is a process flow diagram of the present invention.

Detailed Description

The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following.

As shown in fig. 1, a process for producing lithium carbonate by mixing spodumene and salt lake ore comprises the following steps:

s1, sequentially calcining spodumene, cooling, finely grinding, carrying out acid addition reaction and cooling, cooling a product of the acid addition reaction to be less than or equal to 90 ℃, and then mixing the product with water to obtain slurry, wherein the solid content of the slurry is 10-70%, and the calcining temperature is 950-1200 ℃; the granularity of fine grinding is required to be 200 meshes; and (3) adding sulfuric acid with the concentration of 98% during acid adding reaction, wherein the acid-material ratio is 2-4: 1, adding acid for reaction, and cooling to below 60 ℃;

s2, adding calcium carbonate slurry into the slurry obtained in the step S1, stirring and leaching, mixing the calcium carbonate slurry with calcium carbonate and water to obtain slurry with the solid content of 10% -55%, controlling the temperature in a leaching tank to be less than or equal to 60 ℃ and the pH to be 5.5-6, adding calcium oxide to adjust the pH to be 8-9 after leaching for 20 minutes, then filtering by using a filter press, rinsing a filter cake by using tap water or process water after filtering by using the filter press, then purging the filter cake by using compressed air to enable the water content of the filter cake to be less than or equal to 20%, returning the obtained rinsing water to be used for mixing in the step S1, adding salt lake ore into a clear filtrate, and controlling the mixed material Li2The concentration of O is 30-48 g/L, the mixed liquid is purified by lithium hydroxide mother liquor or calcium oxide, the pH value is adjusted to 9-12, and impurities of iron, manganese, aluminum and calcium in the filtered clear liquid are removed; during purification, if lithium hydroxide mother liquor is added, the concentration of the lithium hydroxide mother liquor is 10-50%, and if calcium oxide is added, the calcium oxide is powder with the mass fraction of more than 75% or calcium oxide slurry with the solid content of 10-55%;

s3, filtering the clear filtrate obtained in the step S2 again to obtain purified liquid and purified filter residue, adding water into the purified filter residue to prepare slurry with the solid content of 10% -70%, returning to the step S1, causticizing the purified liquid by using 50% alkaline solution or crude mother liquor, wherein the alkaline solution is sodium hydroxide solution, lithium hydroxide solution or a mixed solution of the sodium hydroxide solution and the lithium hydroxide solution, the pH value of the solution after causticization is 11-14, and the temperature is normal temperature;

s4, filtering the solution causticized in the step S3 to obtain causticized liquid and causticized filter residue, adding water into the causticized filter residue to prepare slurry with the solid content of 10-70%, and then returning to the step S2 for purification, wherein the equivalent content of lithium hydroxide Li2O in the causticized liquid is controlled at 30-75 g/L, and the causticized liquid is filtered by a precision filter to remove part of calcium ions;

s5, freezing and separating the filtered causticized liquid into sodium sulfate decahydrate and lithium hydroxide solution in a freezing workshop, wherein the freezing temperature is-5 to-20 ℃;

s6, purifying sodium sulfate decahydrate through evaporation concentration, heating to take out crystal water to obtain anhydrous sodium sulfate, heating to 200-800 ℃, filtering the lithium hydroxide solution through a precision filter to remove a part of calcium ions, then carrying out evaporation concentration, crystallizing, centrifuging, re-melting and filtering the concentrated crude lithium hydroxide solution through the precision filter, and then carrying out evaporation concentration through MVR to obtain a fine lithium hydroxide slurry;

s7, centrifugally separating and dissolving the fine lithium hydroxide slurry obtained in the step S6, then feeding the fine lithium hydroxide slurry into a carbonization kettle, introducing carbon dioxide gas with the pressure of 0.5MPa to perform carbonization reaction, keeping the gauge pressure in the carbonization kettle at 0.06-0.08 MPa, keeping the temperature at 48-52 ℃, stopping introducing carbon dioxide after the reaction is finished and keeping the pressure stable, and opening an emptying valve of the carbonization kettle to empty excessive carbon dioxide to obtain carbonization reaction liquid;

s8, centrifugally separating the carbonization reaction liquid obtained in the step S7 to obtain solid lithium carbonate, drying the solid lithium carbonate to enable the water content of the solid lithium carbonate to be less than or equal to 5%, centrifugally separating to obtain a centrifugal liquid phase containing a small amount of lithium carbonate, pumping the centrifugal liquid back to a size mixing process of a lithium sulfate finished liquid production section, wherein the lithium sulfate finished liquid is the lithium sulfate solution obtained in the step S1, and filtering filter residues after size mixing;

and S9, conveying the centrifugal solid phase to a disc type dryer through a closed conveyor for drying, wherein the moisture content of the dried material is lower than 0.2%, conveying the dried material to a lithium carbonate finished product warehouse through pneumatic conveying, conveying the material discharged from the disc type dryer to a raw material shunting system, stacking the material through a jet milling system and an automatic packaging system, and conveying the material to a finished product warehouse, wherein the finished product controls the magnetic substance to be not more than 30 PPb.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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