阅读说明：本技术 具有自洁功能的纺织染整一体化生产系统 (Weaving dyeing and finishing integration production system with self-cleaning function ) 是由 李洪奇 李川凌 黄坚福 黄冠毫 黄东鸿 黄鸿彬 于 2020-12-30 设计创作，主要内容包括：本发明公开了一种具有自洁功能的纺织染整一体化生产系统,属于纺织面料生产技术领域,包括开幅单元、除油水洗单元、预热定型单元、染色单元、染色后水洗单元、烘房、烘房自洁系统；所述开幅单元与除油水洗单元相连接；所述除油水洗单元与预热定型单元相连接；所述预热定型单元与染色单元相连接；所述染色单元与染色后水洗单元相连接；所述染色后水洗单元与烘房相连接,所述烘房与烘房自洁系统相连接。本发明的具有自洁功能的纺织染整一体化生产系统,烘房采用两种加热方式相结合,上层采用电辐射加热,下层采用燃气加热,节省电能,烘房按温度划分为烘干区、低温发色区、高温固色区,实现染色烘干定型后无需再水洗,达到无水印染的目标。(The invention discloses a textile dyeing and finishing integrated production system with a self-cleaning function, which belongs to the technical field of textile fabric production and comprises an scutching unit, an oil removal washing unit, a preheating and sizing unit, a dyeing unit, a washing unit after dyeing, a drying room and a drying room self-cleaning system; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyeing water washing unit is connected with a drying room, and the drying room is connected with a drying room self-cleaning system. According to the textile dyeing and finishing integrated production system with the self-cleaning function, the drying room is combined by adopting two heating modes, the upper layer is heated by adopting electric radiation, the lower layer is heated by adopting gas, electric energy is saved, the drying room is divided into a drying area, a low-temperature coloring area and a high-temperature color fixing area according to the temperature, the drying and drying are realized, and then the drying and the drying are carried out without water washing, so that the aim of anhydrous dyeing and finishing is fulfilled.)

1. The utility model provides a weaving dyeing and finishing integration production system with self-cleaning function which characterized in that: comprises an scutching unit, an oil removing and washing unit, a preheating and shaping unit, a dyeing unit, a washing unit after dyeing, a drying room and a drying room self-cleaning system; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with a drying room, and the drying room is connected with a self-cleaning system of the drying room; the drying room comprises a drying room cloth feeding box, a drying room main body, an amplitude-modulated screw rod, a drying room small wall plate, a drying room track, a drying room chain first transmission shaft, a drying room chain tensioning device, a drying room chain second transmission shaft and a drying room chain third transmission shaft; the drying room cloth feeding box is adjacent to the drying room main body, the drying room main body is adjacent to the drying room small wall plate, the drying room track passes through a drying room chain first transmission shaft, a drying room chain second transmission shaft and a drying room chain third transmission shaft, the drying room track goes through an S-shaped route, and the drying room chain tensioning device is positioned in the drying room cloth feeding box; the drying room main body comprises: the hot air direct-fired drying room comprises a drying room body, a heat insulation plate, a first electric heating device, a second electric heating device, a first hot air device, a second hot air device, a third hot air device, a direct-fired heating combustion cylinder, a first hot air circulating fan, a second hot air circulating fan, a first temperature sensor, a second temperature sensor and a third temperature sensor; the insulation board is positioned around the drying room body, the first electric heating device, the second electric heating device, the first hot air device, the second hot air device, the third hot air device and the direct-fired heating combustion cylinder are arranged on the drying room body from top to bottom, the first hot air circulating fan and the second hot air circulating fan are positioned at the bottom of one end of the drying room body, the first temperature sensor, the second temperature sensor and the third temperature sensor are positioned on one side of the drying room body and are arranged up and down, and uniform air outlets are formed in the first hot air device, the second hot air device and the third hot air device; the self-cleaning system of the drying room comprises two sets of parallel systems, wherein each set of system comprises a first smoke exhaust pipe, a first ultrahigh negative pressure fan, a second smoke exhaust pipe, a first air quantity adjusting air door, a second air quantity adjusting air door, a third air quantity adjusting air door, a fourth air quantity adjusting air door, a fifth air quantity adjusting air door and a sixth air quantity adjusting air door, one end of each of the first air quantity adjusting air door, the second air quantity adjusting air door, the third air quantity adjusting air door, the fourth air quantity adjusting air door, one end of each of the fifth air quantity adjusting air door and the sixth air quantity adjusting air door are connected with the drying room, the other end of each of the first ultrahigh negative pressure fan and the second ultrahigh negative pressure fan is connected with a smoke exhaust pipe, and the other end of each of the first ultrahigh.

2. The textile, dyeing and finishing integrated production system with self-cleaning function according to claim 1, characterized in that: the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket; a cloth guide roller is arranged in the washing machine box body above the detachable water tank, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet, and the water inlet is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; and a sealing cover plate is arranged at the top of the water washer box body.

3. The textile, dyeing and finishing integrated production system with self-cleaning function according to claim 2, characterized in that: preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and encircle and derive at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the cloth after the spraying and dries.

4. The textile, dyeing and finishing integrated production system with self-cleaning function according to claim 3, characterized in that: the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller inside the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.

5. The textile, dyeing and finishing integrated production system with self-cleaning function according to claim 4, characterized in that: the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.

6. The textile, dyeing and finishing integrated production system with self-cleaning function according to claim 5, characterized in that: the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.

Technical Field

The invention relates to a textile, dyeing and finishing integrated production system with a self-cleaning function, and belongs to the technical field of textile fabric production.

Background

Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing comprises pretreatment, dyeing (printing) and finishing. The quality of dyeing and finishing quality has important influence on the use value of the textile.

Most of dyeing and finishing processes are chemical processing processes, textile materials are repeatedly washed by water and dried after chemical processing, the consumption of heat energy and water is large, and the requirement on water quality is high. Harmful polluted air and water are also generated in the chemical treatment process. Therefore, in determining the process and designing the equipment, it is necessary to try to reduce the consumption of heat energy, increase the utilization rate of water, and reduce pollution.

The dyeing and finishing process comprises the following steps: scutching, degreasing and washing, preheating and shaping (the three steps are collectively called pretreatment), dyeing, washing after dyeing and heat shaping; the pretreatment comprises scutching, oil removal and water washing, and preheating and shaping; the chemical and physical mechanical action is applied to remove natural impurities contained in the fiber, slurry applied in the textile processing process, oil stain adhered on the fiber and the like, so that the fiber fully exerts the excellent quality of the fiber, the fabric has white appearance, soft hand feeling and good permeability, the production requirement is met, and qualified gray cloth is provided for the next working procedures of dyeing, printing and the like; dyeing refers to a process that dye is dyed on fiber from a dye solution and forms uniform, firm and bright colors on the fiber. The chemical compositions of the various fibers are different, and the dyes suitable for use are also different. Cotton fabrics are mainly dyed with reactive dyes. The dyeing of the polyester fabric mainly uses dispersed sundries, and common dyeing methods comprise a high-temperature method, a carrier method and a hot-melt method. The modified polyester fabric with the anionic groups can also be dyed by cationic dyes to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. The acrylic fabric is mainly dyed by cationic dye or disperse dye. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. The polypropylene fiber fabric is difficult to dye, and some polypropylene fiber fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes, sometimes also insoluble azo dyes; the finishing comprises washing and heat setting after dyeing, and the synthetic fiber fabric generally only needs the finishing processes of drying, tentering and the like. The synthetic fiber belongs to thermoplastic fiber, and the fabric of the synthetic fiber can have durable effect after being subjected to finishing such as calendering, embossing and the like. The acetate and synthetic fiber have low hydrophilicity, and the application of hydrophilic polymer to fabric can raise the detergency and antistatic performance. After the polyester fabric is subjected to weight-reducing finishing by using an alkaline agent, the silk-like style can be obtained; some fabrics can be made into suede fabrics or suede fabrics by sanding and fluffing. Besides, the coating can also be used for functional finishing processing such as softness, water resistance, oil resistance, moisture absorption and sweat releasing, coating and the like.

At present, processes such as textile pretreatment, dyeing, drying, sizing, after-finishing and the like in the market need to be realized on different devices, the devices are various, the occupied area is large, the automation degree is low, more manpower is needed, and no intelligent device for dyeing and finishing process integrated automatic production is disclosed.

Traditional dyeing apparatus dyeing inefficiency, the extravagant phenomenon of dyeing agent is more serious at dyeing in-process, and the subsidiary dyeing agent of the fabrics after the dyeing is more, the later stage of being not convenient for is dried.

Present rinsing device for textile processing is when the rinsing, twines each fabrics together easily, and the rinsing is accomplished the arrangement of the operating personnel of not being convenient for after, and the inside size of being not convenient for adjust of a rotatory section of thick bamboo of rinsing device, the fabrics of the big article of rinsing of not being convenient for.

The existing textile heat setting device cannot compress the whole body in the heating and setting process, so that the whole forming effect is reduced, meanwhile, the heating effect of the existing textile heat setting device is poor, and the whole drying effect and the heat setting effect are reduced.

Therefore, the integrated textile low-carbon dyeing and finishing production equipment which has the advantages of compact structure, high integration level, high automation degree, greenness and high efficiency and realizes waterless or low-water dyeing and finishing is a technical problem which needs to be solved urgently in the technical field.

Disclosure of Invention

The invention aims to solve the problems of the existing printing and dyeing and provide integrated textile low-carbon dyeing and finishing production equipment which is compact in structure, high in integration level, high in automation degree, zero-discharge, green and efficient and can realize anhydrous or less-water dyeing and finishing.

In order to achieve the purpose, the invention adopts the following technical scheme:

a textile dyeing and finishing integrated production system with a self-cleaning function comprises an scutching unit, an oil removing and washing unit, a preheating and sizing unit, a dyeing unit, a washing unit after dyeing, a drying room and a drying room self-cleaning system; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with a drying room, and the drying room is connected with a self-cleaning system of the drying room; the drying room comprises a drying room cloth feeding box, a drying room main body, an amplitude-modulated screw rod, a drying room small wall plate, a drying room track, a drying room chain first transmission shaft, a drying room chain tensioning device, a drying room chain second transmission shaft and a drying room chain third transmission shaft; the drying room cloth feeding box is adjacent to the drying room main body, the drying room main body is adjacent to the drying room small wall plate, the drying room track passes through a drying room chain first transmission shaft, a drying room chain second transmission shaft and a drying room chain third transmission shaft, the drying room track goes through an S-shaped route, and the drying room chain tensioning device is positioned in the drying room cloth feeding box; the drying room main body comprises: the hot air direct-fired drying room comprises a drying room body, a heat insulation plate, a first electric heating device, a second electric heating device, a first hot air device, a second hot air device, a third hot air device, a direct-fired heating combustion cylinder, a first hot air circulating fan, a second hot air circulating fan, a first temperature sensor, a second temperature sensor and a third temperature sensor; the insulation board is positioned around the drying room body, the first electric heating device, the second electric heating device, the first hot air device, the second hot air device, the third hot air device and the direct-fired heating combustion cylinder are arranged on the drying room body from top to bottom, the first hot air circulating fan and the second hot air circulating fan are positioned at the bottom of one end of the drying room body, the first temperature sensor, the second temperature sensor and the third temperature sensor are positioned on one side of the drying room body and are arranged up and down, and uniform air outlets are formed in the first hot air device, the second hot air device and the third hot air device; the self-cleaning system of the drying room comprises two sets of parallel systems, each set of system comprises a first smoke exhaust pipe, a first ultrahigh negative pressure fan, a second smoke exhaust pipe, a first air quantity adjusting air door, a second air quantity adjusting air door, a third air quantity adjusting air door, a fourth air quantity adjusting air door, a fifth air quantity adjusting air door and a sixth air quantity adjusting air door, one end of each of the 6 air quantity adjusting air doors is connected with the drying room, the other end of each of the 6 air quantity adjusting air doors is connected with the smoke exhaust pipe, one end of each of the first ultrahigh negative pressure fan and the second ultrahigh negative pressure fan is connected with the smoke exhaust pipe, and the other end.

Preferably, the scutching unit is a 34-inch single-side scutching machine.

Preferably, the 34-inch single-side scutching machine adopts a 36G fine-gauge needle pitch oil-immersed gear transmission design.

Preferably, the scutching unit is a detwisting scutcher, mainly comprises a detwisting device, a scutching device, a centering device and a cropping device and a transmission mechanism, and is of a building block type structure.

Preferably, the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket.

Preferably, a cloth guide roller is installed in the washing machine box body above the detachable water tank, and a spraying device is installed in the washing machine box body above the cloth guide roller.

Preferably, the detachable water tank is provided with an oil filter screen device at the top opening, the detachable water tank is provided with a water adding pipe, a water discharging pipe and a circulating water discharging pipe, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case body.

Preferably, a water inlet is formed in the inner wall of the rinsing bath and is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump.

Preferably, the side plates on the two sides of the detachable water tank are folded side plates, and the rinsing baths on the two sides of the detachable water tank are provided with folded grooves matched with the folded side plates.

Preferably, install on the rinsing machine box inner wall of rinsing bowl top and wear cloth auxiliary device, wear cloth auxiliary device and include rotatable traction wheel and suit on the traction wheel and walk around the haulage rope of below cloth roller.

Preferably, the water inlet includes first water inlet and the second water inlet of seting up respectively on the wash bowl inner wall of both sides about the scutching roller, first water inlet and second water inlet all link to each other with deoiling filter's outlet pipe through pipeline and circulating pump.

Preferably, an overflow pipe is installed on the circulating water discharge pipe.

Preferably, an openable sealing door is arranged on the side wall of the lower end of the rinsing bath.

Preferably, a heater is installed in the detachable water tank.

Preferably, a temperature detection device is installed in the detachable water tank.

Preferably, a sealing cover plate is installed at the top of the water washer tank body.

Preferably, preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.

Preferably, the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller in the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.

Preferably, the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through a pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.

Preferably, the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is located inside the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixing column is arranged inside the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixing column, and a partition plate is connected between the first clamping block and the second clamping block in a clamping manner; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.

Has the advantages that:

the textile dyeing and finishing integrated production system with the self-cleaning function realizes the integration of the scutching unit, the oil removing and washing unit, the preheating and sizing unit, the dyeing unit, the washing unit after dyeing and the drying room, has centralized control, has good combined synchronization performance of the dyeing and finishing integrated machine, reduces the occupied area, saves energy, and has high automation and digitization degree through online detection and PID automatic adjustment.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.

Drawings

Fig. 1-1 is a schematic structural view of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention.

Fig. 1-2 are schematic structural diagrams of an after-finishing system in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the invention.

Fig. 2-1 is a schematic structural diagram of a drying room in the integrated production system for textile dyeing and finishing with a self-cleaning function in embodiment 1 of the present invention.

Fig. 2-2 are schematic structural views of a drying room main body in a drying room in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention.

Fig. 3 is a schematic structural diagram of a drying room self-cleaning system in the textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention.

Names of main parts:

1 scutching unit 2 deoiling washing unit

3 preheating and shaping unit and 4 dyeing unit

5 post-dyeing washing unit 6 drying room

7 self-cleaning system of baking house

601 drying room cloth feeding box 602 drying room main body

603 amplitude-modulation screw rod 604 small wall board of drying room

605 drying room track 606 first transmission shaft of drying room chain

607 drying room chain tensioning device 608 second transmission shaft of drying room chain

609 third transmission shaft of drying room chain

602-0 drying room body 602-1 insulation board

602-2 first electric heating means 602-3 second electric heating means

602-4 first hot air device 602-5 second hot air device

602-6 third hot air device 602-7 direct combustion heating combustion cylinder

602-8 first heated air circulation fan 602-9 second heated air circulation fan

602-10 first temperature sensor 602-11 second temperature sensor

602-12 third temperature sensor

701 first fume exhaust pipe 702 first ultrahigh negative pressure fan

703 second ultrahigh negative pressure fan 704 second smoke exhaust pipe

705 first air quantity damper 706 and second air quantity damper

707 third air volume damper 708 fourth air volume damper

709 fifth air quantity damper 710 sixth air quantity damper

Detailed Description

Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.

Some conventional devices or conventional components of the devices, such as screws, nuts, etc., are not listed.

Example 1

As shown in fig. 1-1, a schematic structural diagram of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention is shown; as shown in fig. 1-2, is a schematic structural diagram of an after-finishing system in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention; wherein, 1 is an scutching unit, 2 is an oil removing and water washing unit, 3 is a preheating and shaping unit, 4 is a dyeing unit, 5 is a water washing unit after dyeing, 6 is a drying room and a drying room self-cleaning system 7;

the textile dyeing and finishing integrated production system with the self-cleaning function comprises an scutching unit 1, an oil removing washing unit 2, a preheating and sizing unit 3, a dyeing unit 4, a dyed washing unit 5 and a drying room 6; the scutching unit 1 is connected with the oil removing and washing unit 2; the oil removal washing unit 2 is connected with the preheating and shaping unit 3; the preheating and shaping unit 3 is connected with the dyeing unit 4; the dyeing unit 4 is connected with the dyed washing unit 5; the water washing unit 5 is connected with the drying room 6 after dyeing; the drying room 6 is connected with a drying room self-cleaning system 7;

the textile dyeing and finishing integrated production system with the self-cleaning function further comprises a PLC controller which is respectively electrically connected with the scutching unit 1, the oil removing and washing unit 2, the preheating and sizing unit 3, the dyeing unit 4, the dyed washing unit 5, the drying room 6 and the like;

the following is a detailed description of each component:

the scutching unit 1 can be a 34-inch single-side scutching machine, the fine needle pitch of 36G needles is adopted, 1 inch of 3 paths are adopted, a central lifting adjusting system can conveniently and quickly adjust the gram weight of the fabric, and the oil-immersed gear transmission design reduces the height of the whole machine and is more in line with the operation habits of Asians. It is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylic fiber, spandex and the like. The fabric is fine, clear in lines and fine and smooth in hand feeling, and is widely applied to high-grade garment materials.

The 34-inch single-side scutching machine adopts a single-side yarn feeding nozzle and is characterized in that: a. the spandex yarn is added in a mode that the spandex yarn enters the hook during the traditional closing action of the latch, the spandex yarn is directly knitted into the grey cloth through the hook, the damage and the abrasion of the spandex yarn fiber are reduced, the spandex yarn is not easy to break and the fabric generated by abrasion is pilling during the weaving, the latch abrasion is reduced, and the service life of the knitting needle is prolonged; b. the structure shortens the contact surface of the spandex yarn when passing through the porcelain eye, reduces the resistance of the cotton yarn and reduces the abrasion of the yarn. The yarn feeding nozzle enables cotton wool balls accumulated in porcelain eye accessories during weaving to be easier to clean, reduces the number of the cotton wool balls entering fabrics, enables the cloth surface to be cleaner, avoids fluffing, reduces flaws and improves the quality of the fabrics; the steel wire track structural design is adopted, so that friction is reduced, the running load is reduced, the equipment obtains higher running precision, is more stable and more stable, and the service life is prolonged; the triangle adopts special materials and track design, precise processing and heat treatment, ensures high precision, stable and high-speed operation of equipment, improves the yield of fabrics and improves the economic benefit of customers; the cloth cutting machine adopts an electric blade for cutting cloth, oil-immersed lubrication and a buffer, has stable and reliable operation and even tension, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.

The scutching unit 1 is a 34-inch double-sided scutching machine, adopts the design of 36G fine needle pitch and multi-path number, is configured with an upper track, a lower track, four tracks and an upper oil-immersed gear transmission design and a lower oil-immersed gear transmission design; the appearance is stable and beautiful, the structure is firm, the height of the whole machine is reduced, and the operation habit of Asians is better met; it is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylon, etc. The fabric is fine and clear in lines, and is widely applied to high-grade garment materials.

The 34-inch double-side scutching machine adopts a German steel wire track structure design, so that friction is reduced, running load is reduced, equipment can obtain higher running precision, is more stable and more stable, and the service life is prolonged; the design of the triangular runway ensures the stability and high efficiency of the operation of the equipment; the multi-path weaving system is adopted, so that equipment with high productivity, high benefit and low energy consumption is provided for customers, and the economic benefit of the customers is improved; the cloth cutting machine adopts the electric blade to cut cloth, synchronously rolls the cloth, has even tension, is not easy to generate water ripple, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.

The scutching unit 1 is a detwisting scutcher, mainly comprises detwisting, scutching, centering and cropping devices and a transmission mechanism, and is of a building block type structure; because of adopting advanced technologies such as micro-electronics, the machine has the functions of automatic untwisting, infrared ray centering, alternating current variable frequency speed regulation, fabric suspension and loosening and the like, has small volume, small floor area and moderate height compared with imported and domestic similar machines, and has the advantages of stable operation, uniform stress, convenient installation and the like; the method is widely applied to rope scouring and bleaching of fabrics such as cotton, linen, wool, chemical fiber, silk and the like and untwisting and scutching after overflow dyeing.

The untwisting scutcher has high mechanical speed, greatly improved work efficiency compared with imported equipment and active domestic equipment, eliminates re-twisting and false twist detection due to the adoption of devices such as a proximity switch and the like, does not need manual re-twisting, and improves the electromechanical integration degree of the equipment.

The oil removal washing unit comprises a washing machine box body, wherein a washing groove is formed in the washing machine box body, a cloth beating roller is arranged in the washing groove, a detachable water groove is arranged in the washing groove above the cloth beating roller through a bracket, a cloth guide roller is arranged in the washing machine box body above the detachable water groove, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet which is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; the top of the tank body of the washing machine is provided with a sealing cover plate.

Preheat the design unit, including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting, at preceding fabric guide roll, be equipped with the processing case between the back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing case around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.

The dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, wherein the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile is led out of the dyeing tank forwards after bypassing a guide roller inside the dyeing tank; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank and comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to the textile; the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.

The washing unit after dyeing comprises a shell, wherein a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is arranged above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first clamping block and the second clamping block are provided with six, and the six first clamping blocks and the six second clamping blocks are arranged correspondingly in an annular shape.

As shown in fig. 2-1, a schematic structural diagram of a drying room in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention is shown; the drying room chain tensioning device comprises a drying room feeding box 601, a drying room main body 602, an amplitude-modulated screw rod 603, a drying room small wall plate 604, a drying room track 605, a drying room chain first transmission shaft 606, a drying room chain tensioning device 607, a drying room chain second transmission shaft 608 and a drying room chain third transmission shaft 609;

the drying room in the textile dyeing and finishing integrated production system with the self-cleaning function in the embodiment 1 of the invention comprises a drying room cloth feeding box 601, a five-section drying room main body 602, twenty amplitude-modulated screw rods 603, four-section drying room small wall plates 604, a drying room track 605, a first drying room chain transmission shaft 606, a drying room chain tensioning device 607, a second drying room chain transmission shaft 608 and a third drying room chain transmission shaft 609; the drying room cloth feeding box 601 is adjacent to the drying room main body 602, the drying room main body 602 is adjacent to the drying room small wall plate 604, the drying room track 605 passes through a drying room chain first transmission shaft 606, a drying room chain second transmission shaft 708 and a drying room chain third transmission shaft 609, the drying room track goes along an S-shaped route, and a drying room chain tensioning device 607 is positioned in the drying room cloth feeding box 601;

the working process of the drying room in the textile dyeing and finishing integrated production system with the self-cleaning function is as follows: the colored gray fabric enters a drying room fabric inlet box 601 through a needle plate chain on a drying room track 605, an S-shaped route is taken in the drying room along the drying room track 605, the gray fabric is dried, color-developed, color-fixed and dyed to obtain finished fabric through the temperature in the drying room, and then the finished fabric is drawn out from a third transmission shaft 609 of the drying room chain through a fabric outlet box 608 of the drying room, and 20 amplitude-modulated lead screws 603 in the drying room are distributed on the drying room track 605 to adjust the width of the drying room;

as shown in fig. 2-2, is a schematic structural view of a drying room main body in a drying room in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention; the drying room comprises a drying room body 602-0, a heat insulation board 602-1, a first electric heating device 602-2, a second electric heating device 602-3, a first hot air device 602-4, a second hot air device 602-5, a third hot air device 602-6, a direct-fired heating combustion cylinder 602-7, a first hot air circulating fan 602-8, a second hot air circulating fan 602-9, a first temperature sensor 602-10, a second temperature sensor 602-11 and a third temperature sensor 602-12, wherein the drying room body 602-0 is a drying room body;

drying room main part includes in weaving dyeing and finishing integration production system with self-cleaning function: the drying room comprises a drying room body 602-0, a heat insulation board 602-1, a first electric heating device 602-2, a second electric heating device 602-3, a first hot air device 602-4, a second hot air device 602-5, a third hot air device 602-6, a direct-fired heating combustion cylinder 602-7, a first hot air circulating fan 602-8, a second hot air circulating fan 602-9, a first temperature sensor 602-10, a second temperature sensor 602-11 and a third temperature sensor 602-12, wherein the heat insulation board 602-1 is positioned around the drying room body 602-0, the first electric heating device 602-2, the second electric heating device 602-3, the first hot air device 602-4, the second hot air device 602-5, the third hot air device 602-6 and the direct-fired heating combustion cylinder 602-7 are arranged from top to bottom in the drying room body 602-0, the first hot air circulating fan 602-8 and the second hot air circulating fan 602-9 are positioned at the bottom of one end of the drying room body 602-0, the first temperature sensor 602-10, the second temperature sensor 602-11 and the third temperature sensor 602-12 are positioned at one side of the drying room body 602-0 and are arranged up and down, and the first hot air device 602-4, the second hot air device 602-5 and the third hot air device 602-6 are provided with uniform air outlets;

the working process of the drying room main body in the textile dyeing and finishing integrated production system with the self-cleaning function is as follows: after the electric heating pipes on the first electric heating device 602-2 and the second electric heating device 602-3 are powered on, through heat radiation, water on a cloth surface is evaporated quickly, a direct-fired heating combustion cylinder 602-7 generates heat to form hot air, the first hot air circulating fan 602-8 and the second hot air circulating fan 602-9 send the hot air to a first hot air device 602-4, a second hot air device 602-5 and a third hot air device 602-6, the hot air is discharged to the cloth surface through uniform air outlet holes on the cloth surface, the grey cloth is dried and shaped, a first temperature sensor 602-10, a second temperature sensor 602-11 and a third temperature sensor 602-12 monitor the temperature in a drying room in real time to keep the internal environment temperature at a set level, a heat insulation board 602-1 is adopted around the drying room, and a thickened heat insulation layer is adopted to reduce heat loss;

the drying room main body 602 adopts two heating modes, the upper layer adopts electric radiation heating, the lower layer adopts natural gas heating, after the temperature of the drying room is raised, the hot air at the lower part is continuously raised, the temperature of the upper layer is increased, and the electric heating of the upper layer is used as auxiliary heating at the time, so that the electric energy is saved; the drying room is divided into a drying area, a low-temperature coloring area and a high-temperature color fixing area according to the temperature, the temperature of each area is automatically adjusted and maintained according to the process, the fabric in the drying room moves according to the S pattern, the total length of the drying room is controlled within 15 meters, and the difference between the total length of the drying room and the drying room of a conventional setting machine is 33 meters (the length data of the drying room of the conventional setting machine is taken from Shaoyang textile machinery equipment Limited company M5471 knitting stentering setting machine, the length of the drying room is 8 sections), the drying room which is newly designed and developed can save heat energy and reduce the occupied area while ensuring the dyeing quality of products.

According to the textile dyeing and finishing integrated production system with the self-cleaning function, the chain track of the drying room adopts an S-shaped structure, the total length of the drying room is effectively controlled, the occupied area is greatly saved, the heat loss is reduced, the productivity is improved, the energy is saved, the temperature and the smoke humidity in different areas are different, and the intelligent control and the intelligent detection are realized by controlling the temperature sensor and the smoke humidity intelligent system.

According to the textile dyeing and finishing integrated production system with the self-cleaning function, the drying room is combined by adopting two heating modes, the upper layer is heated by electric radiation, the lower layer is heated by gas, after the temperature of the drying room is raised, hot air at the lower part is continuously raised, the electric radiation heating at the upper layer is used as auxiliary heating, electric energy is saved, the drying room is divided into a drying area, a low-temperature coloring area and a high-temperature color fixing area according to the temperature, the dyeing, drying and shaping are realized, and then the aim of anhydrous dyeing and finishing is achieved without water washing.

As shown in fig. 3, is a schematic structural diagram of a drying room self-cleaning system in a textile dyeing and finishing integrated production system with a self-cleaning function in embodiment 1 of the present invention; wherein 701 is a first smoke exhaust pipe, 702 is a first ultrahigh negative pressure fan, 703 is a second ultrahigh negative pressure fan, 704 is a second smoke exhaust pipe, 705 is a first air volume damper, 706 is a second air volume damper, 707 is a third air volume damper, 708 is a fourth air volume damper, 709 is a fifth air volume damper, and 710 is a sixth air volume damper;

the drying room self-cleaning system in the textile dyeing and finishing integrated production system with the self-cleaning function comprises two sets of parallel systems, each set comprises a first exhaust pipe 701, a first ultrahigh negative pressure fan 702, a second ultrahigh negative pressure fan 703, a second exhaust pipe 704, a first air quantity adjusting air door 705, a second air quantity adjusting air door 706, a third air quantity adjusting air door 707, a fourth air quantity adjusting air door 708, a fifth air quantity adjusting air door 709 and a sixth air quantity adjusting air door 710, one end of each of the 6 air quantity adjusting air doors is connected with the drying room, the other end of each of the 6 air quantity adjusting air doors is connected with the exhaust pipe, one end of each of the first ultrahigh negative pressure fan 702 and the second ultrahigh negative pressure fan 703 is connected with the exhaust pipe, and the other end of each;

the textile dyeing and finishing integrated production system with the self-cleaning function also comprises a PLC, wherein the PLC is respectively electrically connected with a plurality of paths of weaving systems in the scutching unit 1, electrically connected with a cloth guide roller, a spraying device, an oil removal filter and the like in the oil removal washing unit 2, electrically connected with a front cloth guide roller, a coating mechanism, a drying mechanism, a rear cloth guide roller and a processing box in the preheating and shaping unit 3, electrically connected with a spray dyeing mechanism and a peristaltic pump in the dyeing unit 4, and electrically connected with a rotating shaft and a rotating cylinder in the dyeing washing unit 5.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.