阅读说明：本技术 模块化真空隔热管道 (Modular vacuum heat insulation pipeline ) 是由 A·瓦泽 S·A·波特拉茨 于 2019-07-10 设计创作，主要内容包括：本发明公开一种模块化的基于气凝胶的真空隔热管段(10),该真空隔热管段包括：外部导管(12)；内部导管(22),该内部导管与气凝胶隔热材料(30)同心地设置在外部导管(12)内,并且能够冷凝的气体设置在同心导管(12、22)之间的隔热空间(20)中。作为独立式管段(10),隔热空间(20)处于约100微米Hg至约1000微米Hg范围内的压力下。然而,在操作中,当低温流体穿过内部导管(22)时,能够冷凝的气体冷凝,并且隔热空间(20)内的压力进一步降低至约1微米Hg至约5微米Hg的范围。真空隔热管段(10)还包括设置在内部导管(22)的第一端部(52)和内部导管(22)的第二端部(54)上的联接布置,该联接布置被构造成与另一个模块化真空隔热管段的对应端部接合或配合。(The invention discloses a modular aerogel-based vacuum insulation pipe section (10) comprising: an outer conduit (12); an inner conduit (22) disposed within the outer conduit (12) concentrically with the aerogel insulation (30), and a condensable gas is disposed in the insulation space (20) between the concentric conduits (12, 22). As a freestanding tube segment (10), the insulating space (20) is at a pressure in the range of about 100 microns Hg to about 1000 microns Hg. However, in operation, as the cryogenic fluid passes through the inner conduit (22), the condensable gas condenses and the pressure within the insulating space (20) is further reduced to a range of about 1 to about 5 microns Hg. The vacuum insulation tube segment (10) further includes a coupling arrangement disposed on the first end (52) of the inner conduit (22) and the second end (54) of the inner conduit (22), the coupling arrangement configured to engage or mate with a corresponding end of another modular vacuum insulation tube segment.)

1. A modular vacuum insulated pipe section, comprising:

an outer conduit;

an inner conduit configured to contain a cryogenic fluid, the inner conduit disposed concentrically within the outer conduit and defining an insulating space between an outer surface of the inner conduit and an inner surface of the outer conduit;

an insulation material disposed in the insulation space, wherein the insulation material filled insulation space is at a pressure in a range of about 100 microns Hg to about 1000 microns Hg;

a sealing arrangement comprising a first sealing member disposed proximate a first end of the outer conduit and a second sealing member disposed proximate a second end of the outer conduit, the sealing arrangement configured to seal the insulating space from an external atmosphere;

a coupling arrangement disposed on a first end of the inner conduit and a second end of the inner conduit, the coupling arrangement configured to engage or mate with a corresponding end of another modular vacuum insulation tube segment;

a condensable gas also disposed in the sealed insulating space, wherein the condensable gas is configured to condense at a temperature less than about 190 kelvin; and

one or more valves disposed on the outer surface of the external conduit, the one or more valves configured to be in fluid communication with the insulated space, the one or more valves configured to facilitate pressurization and depressurization of the insulated space and to facilitate introduction of the condensable gas into the insulated space.

2. The modular vacuum insulated pipe section of claim 1, wherein the sealing arrangement further comprises: (i) a first sealing flange attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the first end of the outer conduit; and

and (ii) a second sealing flange sealably attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the second end of the outer conduit; wherein the first sealing flange and the second sealing flange are configured to seal the insulating space from the external atmosphere.

3. The modular vacuum insulation segment of claim 2, wherein the coupling arrangement further comprises:

(i) a protruding section disposed on the first end of the inner conduit, the protruding section having a proximal end sealably engaging the inner conduit, a distal end extending axially from the first end of the inner conduit, wherein the protruding section defines a first flow path from the distal end of the protruding section to an interior of the inner conduit; and

(ii) a receiving segment disposed on the second end of the inner conduit, the receiving segment having a proximal end defining an opening configured to receive another protruding segment, a distal end extending axially into the inner conduit, wherein the receiving segment defines a second flow path from the distal end of the receiving segment to the interior of the inner conduit.

4. The modular vacuum insulated pipe section of claim 3, wherein the coupling arrangement is a bayonet fitting and the protruding section is a male section of the bayonet fitting and the receiving section is a female section of the bayonet fitting.

5. The modular vacuum insulation segment of claim 1, wherein the insulation material comprises aerogel.

6. The modular vacuum insulation segment of claim 5, wherein the insulation material comprises silica aerogel.

7. The modular vacuum insulation segment of claim 1, wherein the insulation material is in the form of an aerogel blanket.

8. The modular vacuum insulation pipe section of claim 7, wherein the aerogel blanket comprises aerogel combined with a fiber batt.

9. The modular vacuum insulation segment of claim 1, wherein the condensable gas is carbon dioxide.

10. The modular vacuum insulated pipe section of claim 1, further comprising a radiation shield disposed within the insulated space.

11. The modular vacuum insulated pipe section of claim 1, further comprising a resin impregnated fiber support disposed between the outer surface of the inner conduit and the inner surface of the outer conduit.

12. The modular vacuum insulated pipe section of claim 1, wherein the length of the pipe section is less than or equal to 100 feet.

13. The modular vacuum insulated pipe section of claim 1, wherein the outer conduit and the inner conduit comprise a double walled conduit, and the insulating space is a space between an inner wall and an outer wall of the double walled conduit.

14. A modular vacuum insulated piping system comprising a plurality of modular vacuum insulated pipe segments, each modular vacuum insulated pipe segment comprising:

an outer conduit;

an inner conduit configured to contain a cryogenic fluid, the inner conduit disposed concentrically within the outer conduit and defining an insulating space between an outer surface of the inner conduit and an inner surface of the outer conduit;

an insulation material disposed in the insulation space, wherein the insulation material filled insulation space is at a pressure in a range of about 100 microns Hg to about 1000 microns Hg;

a sealing arrangement comprising a first sealing member disposed proximate a first end of the outer conduit and a second sealing member disposed proximate a second end of the outer conduit, the sealing arrangement configured to seal the insulating space from an external atmosphere;

a coupling arrangement disposed on a first end of the inner conduit and a second end of the inner conduit, the coupling arrangement configured to engage or mate with a corresponding end of another of the plurality of modular vacuum insulated sections;

a condensable gas also disposed in the sealed insulating space, wherein the condensable gas is configured to condense at a temperature less than about 190 kelvin; and

one or more valves disposed on the outer surface of the external conduit, the one or more valves configured to be in fluid communication with the insulated space, the one or more valves configured to facilitate pressurization and depressurization of the insulated space and to facilitate introduction of the condensable gas into the insulated space;

wherein the condensable gas condenses and the pressure within the insulation space filled with insulation material in each of the plurality of modular vacuum insulated pipe segments decreases to a pressure range between about 1 micron Hg to about 5 microns Hg as cryogenic fluid passes through the internal conduit of the plurality of modular vacuum insulated pipe segments.

15. The modular vacuum insulation tube system of claim 14, wherein the sealing arrangement of each of the plurality of modular vacuum insulation tube segments further comprises: (i) a first sealing flange attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the first end of the outer conduit; and

and (ii) a second sealing flange sealably attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the second end of the outer conduit; wherein the first sealing flange and the second sealing flange are configured to seal the insulating space from the external atmosphere.

16. The modular vacuum insulation tube system of claim 14, wherein the coupling arrangement of each of the plurality of modular vacuum insulation tube segments further comprises:

(i) a protruding section disposed on the first end of the inner conduit, the protruding section having a proximal end sealably engaging the inner conduit, a distal end extending axially from the first end of the inner conduit, wherein the protruding section defines a first flow path from the distal end of the protruding section to an interior of the inner conduit; and

(ii) a receiving segment disposed on the second end of the inner conduit, the receiving segment having a proximal end defining an opening configured to receive another protruding segment, a distal end extending axially into the inner conduit, wherein the receiving segment defines a second flow path from the distal end of the receiving segment to the interior of the inner conduit.

17. The modular vacuum insulation tube system of claim 16, wherein the coupling arrangement of each of the plurality of modular vacuum insulation tube segments is a bayonet fitting, and the protruding segment is a male segment of the bayonet fitting, and the receiving segment is a female segment of the bayonet fitting.

18. The modular vacuum insulation tube system of claim 14, wherein the insulation material of each of the plurality of modular vacuum insulation tube segments comprises aerogel.

19. The modular vacuum insulation tube system of claim 18, wherein the insulation material of each of the plurality of modular vacuum insulation tube segments comprises silica aerogel.

20. The modular vacuum insulated tube system of claim 14, wherein the condensable gas in each of the plurality of modular vacuum insulated tube segments is carbon dioxide.

21. The modular vacuum insulated tube system of claim 14, wherein each of the plurality of modular vacuum insulated tube segments further comprises a radiation shield disposed within the insulated space.

22. The modular vacuum insulation tube system of claim 14, wherein each of the plurality of modular vacuum insulation tube segments further comprises a resin impregnated fiber support disposed between the outer surface of the inner conduit and the inner surface of the outer conduit.

23. The modular vacuum insulated tube system of claim 14, wherein each of the plurality of modular vacuum insulated tube segments has a length of less than 100 feet.

Technical Field

The present invention relates generally to insulation systems intended for use at cryogenic temperatures, and more particularly to vacuum insulated pipe sections and assembled vacuum insulated piping systems or arrangements preferably having aerogel-based insulation.

Background

Conventional cryogenic vacuum insulation systems for double-walled piping systems require a vacuum of less than 1 micron Hg, typically at 0 ℃. The purpose of the vacuum is to reduce gas conduction/convection so as to maintain the fluid contained in the concentric conduit or other double-walled piping system at a low temperature, typically 170 kelvin or less. The vacuum production costs required for conventional vacuum insulation systems for double-walled piping systems are high, requiring long pump-out times at high temperatures when assembling the vacuum insulation piping systems on site. This results in high manufacturing costs for such field-built vacuum insulated ductwork.

Current methods of assembling vacuum insulated ductwork generally consist of the following six steps: (a) -making a spool of the pipe; (b) leakage testing; (c) storage and transportation of the tube reel; (d) field segmentation; (e) assembling, welding and testing on site; and (f) final vacuum pulldown. During the construction of a cryogenic air separation plant, the costs associated with the on-site operations associated with the vacuum insulated ductwork or arrangement (i.e., steps (c) through (f) above) may typically approach or exceed 50% of the total installation costs of the vacuum insulated ductwork. The vacuum pull down step, which is based only on site, is expensive and very time consuming. In many cases of installing vacuum insulated ductwork for cryogenic air separation plants, on-site vacuum work can take 2 to 7 days, depending on the overall length and geometry of the vacuum insulated ductwork or arrangement, which translates into higher installation costs. Furthermore, from a quality perspective, the overall quality of the vacuum pulldown step and the field assembly of the vacuum insulated duct is dependent on the ambient atmospheric conditions at the installation site and other site variables. Thus, the vacuum levels of vacuum insulated ductwork (where the vacuum is obtained on site) are somewhat inconsistent.

Accordingly, there is a need for a system and method for reducing the cost of installing a vacuum insulated ductwork while also improving the vacuum quality and corresponding performance of the installed vacuum insulated ductwork.

Disclosure of Invention

The invention may be characterized as a modular vacuum insulated pipe section comprising: (i) an outer conduit; (ii) an inner conduit configured to contain a cryogenic fluid, the inner conduit concentrically disposed within the outer conduit and defining an insulating space between an outer surface of the inner conduit and an inner surface of the outer conduit; (iii) an insulation material disposed in the insulation space, wherein the insulation material fills the insulation space at a pressure in a range of about 100 microns Hg to about 1000 microns Hg; (iv) a sealing arrangement comprising a first sealing member disposed proximate to a first end of the outer conduit and a second sealing member disposed proximate to a second end of the outer conduit, the sealing arrangement configured to seal the insulating space from an external atmosphere; (v) a coupling arrangement disposed on the first end of the inner conduit and the second end of the inner conduit, the coupling arrangement configured to engage or mate with a corresponding end of another modular vacuum insulated pipe segment; (vi) a condensable gas, the condensable gas also disposed in the sealed insulating space, wherein the condensable gas is configured to condense at a temperature less than about 190 kelvin; and (vii) one or more valves disposed on an outer surface of the outer conduit, the one or more valves configured to be in fluid communication with the insulated space, the one or more valves configured to facilitate pressurization and depressurization of the insulated space and to facilitate introduction of a condensable gas into the insulated space.

The present invention may also be characterized as a modular vacuum insulated pipe system comprising a plurality of the above-described modular vacuum insulated pipe sections, preferably 100 feet in length or less, and wherein in operation, as cryogenic fluid passes through the internal conduits of the plurality of coupled modular vacuum insulated pipe sections, condensable gases condense and the pressure within the insulation filled insulation space in each of the plurality of modular vacuum insulated pipe sections is reduced to a pressure range between about 1 and 5 microns Hg.

In some embodiments, the insulation of the modular evacuated insulation tube section comprises aerogel-based insulation, preferably silica aerogel, and the gas capable of condensing is carbon dioxide. Some embodiments may also include a radiation shield and a resin impregnated fibrous support disposed between the outer surface of the inner conduit and the inner surface of the outer conduit.

The sealing arrangement of each of the modular vacuum insulation tube sections preferably comprises: a first sealing flange attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the first end of the outer conduit, and a second sealing flange sealably attached to the outer surface of the inner conduit and the inner surface of the outer conduit proximate the second end of the outer conduit. The first sealing flange and the second sealing flange are configured for insulating the insulating space from the outside atmosphere.

A preferred coupling arrangement for each of the modular vacuum insulated pipe sections may include a bayonet fitting or similar coupling device having a protruding section disposed on and sealably engaged with the first end of the inner conduit and a distal end extending axially from the first end of the inner conduit. The bayonet fitting or similar coupling device further comprises a receiving section provided on the second end of the inner conduit. The receiving section also has a distal end extending axially into the inner conduit and a proximal end defining an opening configured to receive another protruding section of another modular vacuum insulation tube section.

Drawings

While the applicants regard the present invention as their summary and distinctly claim the subject matter of the invention, it is believed that the invention will be better understood when considered in connection with the accompanying drawings, wherein:

FIG. 1 is a side sectional view of an embodiment of a modular vacuum insulated ductwork system according to an embodiment of the present invention;

FIG. 2 is an illustration generally depicting a partial cross-sectional view of an arrangement of components in a modular vacuum insulated duct section according to various embodiments of the present invention;

FIG. 3 is a diagram generally depicting an arrangement of selected components of a modular vacuum insulated duct section according to various embodiments of the present invention;

FIG. 4 is a diagram showing a plan view of a resin impregnated fibrous support for the modular vacuum insulated duct section of FIGS. 1 and 2;

FIG. 5 is a pictorial illustration showing a bayonet fitting contemplated for use as a coupling arrangement for the present modular vacuum insulated ductwork; and is

FIG. 6A is an illustration of two adjacent modular vacuum insulated duct segments configured to be coupled together using a bayonet fitting, while FIG. 6B shows a cross-section of adjacent segments coupled together using the bayonet fitting of FIG. 6A.

Detailed Description

The claimed system and method of the present invention addresses the above needs by: separate double-walled pipe sections having insulating material, preferably aerogel-based insulating material, are manufactured and designed to operate at vacuum levels between about 1 and 300 microns Hg. The individual modular pipe sections are then transported to a construction site where the aerogel-based vacuum insulated piping system is assembled by coupling a plurality of prefabricated vacuum insulated pipe sections.

This prefabricated modular pipe section approach ensures that the quality of each pipe section is uniform and consistent, including the configuration of each pipe section and the vacuum system within each pipe section. Because the vacuum pull down of each pipe section occurs in a shop manufacturing facility, the amount of time it takes to install or assemble the vacuum insulated ductwork on site, and the associated on-site installation costs and risks, are minimized. In particular, the costs and risks associated with handling insulation materials, such as aerogel insulation in the art, and the time and equipment associated with vacuum pulldown in the art are eliminated.

Turning now to the drawings, and in particular to fig. 1-4, different views of a modular vacuum insulation pipe system 100 and modular vacuum insulation pipe section 10 are shown. The modular vacuum insulation section 10 includes an outer conduit 12 having an outer surface 14 and an inner surface 16, and an inner conduit 22 concentrically disposed within the outer conduit 10. The inner conduit 22 also has an outer surface 23 and an inner surface 24. The concentric arrangement between the inner conduit 22 and the outer conduit 12 defines an insulating space 20 between the outer surface 23 of the inner conduit and the inner surface 16 of the outer conduit 12. One or more resin impregnated fiber supports 28 also disposed along the length of the pipe segment 10 within the insulation space 20 are preferred, the one or more resin impregnated fiber supports 28 being configured to provide structural integrity to the pipe segment 10 and maintain the spacing between the inner conduit 22 and the outer conduit 12. In some embodiments, the expansion bellows 25 or other device allows for thermally induced contraction and/or expansion of the conduit relative to the other conduit.

Insulation 30, such as aerogel insulation, is also preferably disposed in the insulated space 20. The preferred insulating material 30 is a metal oxide based aerogel material, such as silica aerogel. The aerogel insulation can be supplied in solid monolithic form or as a composite aerogel blanket incorporating a fibrous batt. Alternatively, it is contemplated to use a combination of an aerogel composite blanket and an aerogel material. Both aerogel materials and aerogel blankets have highly desirable properties, including low density and very low thermal conductivity. The thermal conductivity of the aerogel insulation is preferably equal to or less than 3mW/mK at pressures greater than about 10 microns Hg.

If aerogel particles are used as the thermal insulation medium, the aerogel particles preferably have a density of between about 0.05g/cm³To about 0.15g/cm³And has a density of preferably at least about 200m²Surface area in g. Preferred aerogel particles also have an average diameter of between about 0.5mm to about 5 mm. Aerogel blankets also have the desirable characteristics of low density and very low thermal conductivity. In such aerogel blankets, the aerogel may be incorporated into a blanket form by mixing the aerogel with fibers such as polyester, glass fibers, carbon fibers, silica, or quartz fibers, depending on the application. The composite aerogel/fiber blanket is then tightly wrapped around the inner tube in a series of layers. In this layered construction, it is also possible to provide the radiation shield 32 by interleaving sheets of a low-emissivity material, typically a polished metal, such as copper or aluminum.

Turning now to fig. 1, 5, 6A and 6B, the modular evacuated insulation segment 10 further comprises a coupling arrangement 40 at each end of the inner conduit 22. The illustrated coupling arrangement 40 shown in fig. 5 includes a first protruding end 52 of the inner conduit 22 and a corresponding protruding end 54 disposed on the other end of the inner conduit 22. An end cap 55 is attached to each end of the outer conduit 12 and to the outer surface of the inner conduit near such end to seal the insulating space 20, with the protruding ends 52, 54 of the inner conduit 22 extending past the end cap 55. An alternative embodiment of the coupling arrangement 40 is shown generally in fig. 6A and 6B as an example of a bayonet fitting that includes a protruding section 62 disposed on a first end of the inner conduit 22 and a corresponding receiving section 66 disposed on a second or other end of the inner conduit 22. At the juncture 60 of two adjacent modular vacuum insulated pipe sections 10, where there is a gap between the annular spaces of the connected pipe sections, an external insulating material, such as a permanent or removable solid insulating cover 50 or an intermediate vacuum tank, may preferably be used to surround and further insulate the coupled pipe sections 10, as generally depicted in FIG. 1.

In the alternative coupling arrangement 40 depicted in fig. 6A and 6B, the protruding section 62 has a proximal end 63 configured to sealably engage the inner catheter 22 and a distal end 64 extending axially from the first end of the inner catheter 22. The protruding section 62 also has a sealing flange 65, which sealing flange 65 is configured for sealing one end of the insulating space 20 close to the first end of the inner conduit 22. The receiving section 66 is disposed on the second or other end of the inner conduit 22. The receiving section 66 also has a proximal end 67 and a distal end 68 that extends axially into the inner catheter 22. The receiving section 66 further comprises a further sealing flange 69, which sealing flange 69 is configured for sealing another end of the insulating space 20 close to the second end of the inner conduit 22.

The protruding section 62 also defines a first flow path from the distal end 64 of the protruding section 62 to the interior of the inner catheter 22, while the receiving section 66 defines a second flow path from the distal end 68 thereof to the interior of the inner catheter 22. The proximal end 67 of the receiving section 66 is configured to receive a protruding section of another modular evacuated insulation tube section. Likewise, the distal end 64 of the protruding section 62 is configured to engage a receiving section of another modular vacuum insulation tube section. In view of the first flow path and the second flow path, cryogenic fluid can flow freely from a first modular vacuum insulated pipe segment to an adjacent and mating second modular vacuum insulated pipe segment and on to another adjacent and mating third modular vacuum insulated pipe segment, and so on.

When the insulated space is sealed and filled with a suitable insulation 30, such as aerogel insulation, a moderate vacuum is created within the insulated space 20, preferably to a pressure below 1000 microns Hg, more preferably to a pressure below 300 microns Hg, and most preferably to a pressure of about 100 microns Hg, by vacuum pumping the insulated space 20 through the vacuum port 33. A plug 43 with an O-ring seal 44 is sealably disposed into the vacuum port 33 when the modular vacuum insulated pipe section 10 is not being vacuum pumped. The vacuum port 33 may optionally include an isolation valve 36 and a vacuum gauge 38, as depicted in fig. 2. The vacuum connector 72 engages the vacuum port 33 when the modular vacuum insulation segment 10 is being vacuum pumped. The vacuum pump 70, along with the vacuum gauge 74 and particulate filter 76, are connected to the vacuum port 33 of the modular vacuum insulated pipe section 10 via the vacuum connector 72.

During the manufacture of the modular evacuated insulation tube section, the insulation space containing the aerogel is purged and cooled. During purging, the insulating space is initially evacuated using a vacuum pump arrangement (shown as vacuum connector 72, vacuum pump 70 with vacuum gauge 74, and particulate filter 76) to a pressure below about 1000 microns Hg, and more preferably between 100 and 1000 microns Hg, in order to remove any moisture or heavy hydrocarbons in the aerogel material. Next, the thermally insulated space containing the aerogel is subjected to at least one purging cycle, which includes a pressurization step and a depressurization step. The pressurizing step preferably comprises introducing a condensable gas, such as carbon dioxide gas, into the sealed and aerogel containing insulated space via another port equipped with another isolation valve 45 and a vacuum manometer 48. Other gases capable of condensation that may be used during the pressurization step include nitrous oxide, nitrogen, oxygen, and argon. The pressurizing step may be a pressure up to the rated pressure of the outer wall. The depressurizing step can reduce the pressure to a range between about 100 to 1000 microns Hg. Preferably, the aerogel containing insulated space is subjected to at least two such pressurization and depressurization cycles, and may be subjected to up to ten such cycles. Preferably, the final pressure of the aerogel containing insulation space after the final depressurization cycle is in the range of about 100 to 1000 microns Hg. Optionally, an external heat source (not shown) may also be used to heat the modular vacuum insulated sections during such cycles to accelerate degassing and desorption of condensable gases.

In operation, as the cryogenic liquid flows through the inner conduit, the outer surface of the inner conduit is cooled to a temperature of less than about 190 kelvin. Suitable cryogenic liquids include liquid nitrogen, liquid oxygen, liquid argon, and liquefied natural gas or other cryogenic liquids. When the outer surface of the inner conduit is cooled to a temperature at or below the freezing point of the condensable gas at atmospheric pressure, the condensable gas (e.g., carbon dioxide) will migrate to the cooling surface and freeze, thereby further reducing the pressure in the insulated space. In this way, the vacuum pressure of the modular vacuum insulated sections during operation drops to a pressure of less than 10 microns Hg, and preferably to a final operating vacuum pressure of between 1 and 5 microns Hg.

The preferred length of the modular evacuated insulation tube segments is less than about 100 feet long to facilitate easy storage and subsequent transport to a construction site for assembly of a evacuated insulation tube system or arrangement comprising a plurality of the modular evacuated insulation tube segments described above.

Although the present invention has been discussed with reference to one or more preferred embodiments, those skilled in the art will appreciate that various changes and omissions may be made therein without departing from the spirit and scope of the present invention as recited in the appended claims.