阅读说明：本技术 一种烫蜡设备 (Wax-ironing equipment ) 是由 刘建平 蔡敬月 何志蓉 宋双金 张敏 唐攀 于 2019-11-14 设计创作，主要内容包括：本发明公开了一种烫蜡设备,解决现有技术退蜡效率低、以及对松香蜡损伤大的问题。本发明包括烫蜡水箱,烫蜡水箱内设有导布机构和蜡水回收装置,并且蜡水回收装置连接有蜡水分离装置；蜡水分离装置包括转鼓,与转鼓的一侧外表面相贴合用于刮蜡的刮刀,设于转鼓的另一侧并与蜡水回收装置连接用于将蜡水注入转鼓外表面的接蜡口,转鼓连接有驱动机构。本发明采用物理退蜡以提高退蜡效率,同时降低松香蜡损伤以提高松香蜡的回收利用率,烫蜡效果好,烫蜡过程中松香蜡回收效果好,并且回收后的蜡水分离效果好、效率高,可有效提高熬蜡效率、以及降低熬蜡能耗。本发明全程没有采用碱液去除布料上的松香蜡,不仅节约烫蜡成本,还能有效保证环境安全。(The invention discloses a wax-scalding device, which solves the problems of low wax-removing efficiency and large damage to rosin wax in the prior art. The wax-melting device comprises a wax-melting water tank, wherein a cloth guide mechanism and a wax water recovery device are arranged in the wax-melting water tank, and the wax water recovery device is connected with a wax water separation device; the wax-water separation device comprises a rotary drum, a scraper which is attached to the outer surface of one side of the rotary drum and used for scraping wax, a wax receiving port which is arranged on the other side of the rotary drum and connected with a wax-water recovery device and used for injecting wax into the outer surface of the rotary drum, and the rotary drum is connected with a driving mechanism. The invention adopts physical wax removal to improve the wax removal efficiency, reduces the damage of the rosin wax to improve the recovery rate of the rosin wax, has good wax scalding effect, good rosin wax recovery effect in the wax scalding process, good wax-water separation effect after recovery and high efficiency, and can effectively improve the wax boiling efficiency and reduce the energy consumption for wax boiling. In the whole process of the invention, alkali liquor is not adopted to remove the rosin wax on the cloth, so that the cost of wax ironing is saved, and the environmental safety can be effectively ensured.)

1. The utility model provides a waxing equipment, includes waxing water tank (1), its characterized in that: a cloth guide mechanism and a wax water recovery device are arranged in the wax heating water tank (1), and the wax water recovery device is connected with a wax water separation device (3); the wax-water separation device comprises a rotary drum (31), a scraper (32) which is attached to the outer surface of one side of the rotary drum (31) and used for scraping wax, a wax receiving port (33) which is arranged on the other side of the rotary drum (31) and connected with a wax-water recovery device and used for injecting wax into the outer surface of the rotary drum, and the rotary drum (31) is connected with a driving mechanism.

2. A waxing apparatus according to claim 1, wherein: the scraper (32) is obliquely distributed, the edge end of the scraper faces upwards and is attached to the outer surface of one side of the rotary drum (31), the back end of the scraper faces downwards and is connected with a wax collecting pipe (34) used for collecting wax scraped by the scraper (32), and the horizontal position of a wax water outlet of the wax receiving port (33) is lower than the highest point of the rotary drum (31).

3. A waxing apparatus according to claim 2, wherein: the wax collecting pipe (34) is of a double-layer structure, and a steam conveying pipe (35) and a condensed water outflow pipe (36) are communicated with a double-layer inner cavity of the wax collecting pipe; the wax collecting pipes (34) are distributed in an inclined mode, the top ends of the wax collecting pipes are connected with the knife back ends of the scrapers (32), and the bottom ends of the wax collecting pipes are communicated with a wax boiling cylinder of a wax boiling working section.

4. A waxing apparatus according to claim 3, wherein: a water collecting tank (37) for collecting the separated water is arranged below the rotary drum (31), and the condensed water outflow pipe (36) is communicated with the water collecting tank (37).

5. A waxing apparatus according to claim 4, wherein: still including locating the play cloth cooling device of waxing water tank (1) play cloth end, play cloth cooling device includes cooling trough (12), is located sink roll (13) in cooling trough (12), and is located play cloth roll (14) of the play cloth end of cooling trough (12).

6. A waxing apparatus according to claim 5, wherein: the circumference equidistance is equipped with two at least cloth muscle (15) of separating on the surface of roller (13) sinks, separates cloth muscle (15) and follows the length direction of roller (13) sinks distributes.

7. A waxing apparatus according to claim 6, characterized in that: still including locating open width washing device (19) that goes out cloth cooling device and go out the cloth end, open width washing device (19) including wash case (16), with wash case (16) cooperation make the cloth wash fabric guide roll (17) of moving repeatedly below the surface of water of washing case and locate wash case (16) rear is used for pulling two roller padders (18) of cloth operation.

8. A waxing apparatus according to claim 7, wherein: the full-width washing device is characterized by further comprising a doffing machine (2) which is arranged at the rear end of the full-width washing device and used for sequentially doffing.

9. A waxing apparatus according to claim 8, wherein: the wax melting water tanks (1) are at least two and are sequentially distributed side by side, and the bottom of each wax melting water tank (1) is provided with a heat exchanger (11) for preserving heat of hot water of the wax melting water tanks; the cloth guide mechanism comprises a driving roller (4) and a driven roller (5) which are arranged in the wax melting water tank (1) and a cloth guide roller (6) which is arranged outside the wax melting water tank (1) and used for transition of cloth between adjacent wax melting water tanks.

10. A waxing apparatus according to claim 9, wherein: the wax water recovery device comprises a floating wax collecting mechanism and a sinking wax collecting mechanism, the sinking wax collecting mechanism comprises a wax placing pipe (9) communicated with the inner bottom of the wax heating water tank (1), and a heat preservation ball valve (10) is arranged at the position where the wax placing pipe (9) is communicated with the inner bottom of the wax heating water tank (1); the mechanism is collected to superficial wax is used for collecting the smooth wax groove (8) that floats in the surface of water come-up wax including locating in wax melting water tank (1) and be used for scraping the superficial wax that floats on the wax melting water tank surface of water extremely wax sword (7) is scraped to the impeller formula in smooth wax groove (8), smooth wax groove (8) with put wax pipe (9) pipeline intercommunication, put wax pipe (9) with connect wax mouth (33) pipeline intercommunication.

Technical Field

The invention relates to a wax-ironing device.

Background

Along with the development of society, people's life water quality is better and better, and people like wearing various clothes, so the processing industry of the clothing develops greatly, and the clothing processing needs to use cloth. The cloth is a material commonly used in decorative materials. Comprises various fabrics such as chemical fiber carpets, non-woven wallcoverings, linen, nylon fabrics, colored rubberized fabrics, flannel and the like. Cloth plays a significant role in decorative displays, often a major non-negligible effort throughout the sales space. A large amount of cloth is used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed.

The cloth printed with rosin needs to be subjected to wax removal treatment in a wax removal working section in the processing process, the existing wax removal treatment means generally comprises the step of putting the cloth printed with rosin into alkali liquor to be subjected to wax removal treatment, and the alkali liquor and the rosin wax react to realize wax removal in the process, so that the problems of low wax removal efficiency and large damage to the rosin wax exist.

Therefore, it is a technical problem to be solved by those skilled in the art to design a wax-scalding device, which employs physical wax removal to improve the wax-removing efficiency and reduce the damage of rosin wax to improve the recovery rate of rosin wax.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the utility model provides a wax-scalding equipment, solves prior art wax removing inefficiency and to the big problem of rosin wax damage.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

a waxing device comprises a waxing water tank, wherein a cloth guide mechanism and a wax water recovery device are arranged in the waxing water tank, and the wax water recovery device is connected with a wax water separation device; the wax-water separation device comprises a rotary drum, a scraper which is attached to the outer surface of one side of the rotary drum and used for scraping wax, and a wax receiving port which is arranged on the other side of the rotary drum and connected with the wax-water recovery device and used for injecting wax into the outer surface of the rotary drum, wherein the rotary drum is connected with a driving mechanism.

Furthermore, the scrapers are distributed in an inclined mode, the cutting edge ends of the scrapers face upwards and are attached to the outer surface of one side of the rotary drum, the knife back ends of the scrapers face downwards and are connected with wax collecting pipes used for collecting wax scraped by the scrapers, and the horizontal position of a wax water outflow port of the wax receiving port is lower than the highest point of the rotary drum.

Furthermore, the wax collecting pipe is of a double-layer structure, and a steam conveying pipe and a condensed water outflow pipe are communicated with a double-layer inner cavity of the wax collecting pipe; the wax collecting pipes are distributed in an inclined mode, the top ends of the wax collecting pipes are connected with the knife back ends of the scrapers, and the bottom ends of the wax collecting pipes are communicated with a wax boiling cylinder of a wax boiling working section.

Furthermore, a water collecting tank for collecting the separated water is arranged below the rotary drum, and the condensed water outflow pipe is communicated with the water collecting tank.

Further, still including locating the play cloth cooling device of the water tank that scalds cloth end, play cloth cooling device includes the cooling trough, is located the submerged roller in the cooling trough, and is located the play cloth roller of the cloth end of cooling trough.

Furthermore, the circumference equidistance is equipped with two at least cloth muscle of separating on the surface of roller sinks, separates cloth muscle and follows the length direction of roller sinks distributes.

Further, still including locating the open width washing device that goes out cloth cooling device and go out the cloth end, open width washing device including wash the case, with wash the case cooperation and make the cloth at the washing fabric guide roll that the surface of water of washing case was below repeatedly operated and locate wash case rear is used for pulling the two roller padders that the cloth moved.

Furthermore, the full-width water washing device also comprises a doffer which is arranged at the rear end of the full-width water washing device and is used for sequentially doffing.

Furthermore, at least two wax-melting water tanks are sequentially distributed side by side, and the bottom of each wax-melting water tank is provided with a heat exchanger for preserving heat of hot water of the wax-melting water tanks; the cloth guide mechanism comprises a driving roller and a driven roller which are arranged in the wax-scalding water tank, and a cloth guide roller which is arranged outside the wax-scalding water tank and used for cloth transition between adjacent wax-scalding water tanks.

Further, the wax water recovery device comprises a floating wax collecting mechanism and a sinking wax collecting mechanism, the sinking wax collecting mechanism comprises a wax discharge pipe communicated with the inner bottom of the wax heating water tank, and a heat preservation ball valve is arranged at the position where the wax discharge pipe is communicated with the inner bottom of the wax heating water tank; the floating wax collecting mechanism comprises a sliding wax groove and an impeller type wax scraping knife, wherein the sliding wax groove is arranged in the wax melting water tank and used for collecting floating wax floating on the water surface of the wax melting water tank, the impeller type wax scraping knife is arranged in the wax melting water tank and used for scraping the floating wax floating on the water surface of the wax melting water tank to the sliding wax groove, the sliding wax groove is communicated with a wax pipe pipeline, and the wax pipe is communicated with a wax connecting port pipeline.

Compared with the prior art, the invention has the following beneficial effects:

the wax removing device is simple in structure, scientific and reasonable in design and convenient to use, adopts physical wax removing to improve the wax removing efficiency, reduces damage of the rosin wax to improve the recovery utilization rate of the rosin wax, has a good wax scalding effect, has a good rosin wax recovery effect in the wax scalding process, has a good wax-water separation effect and high efficiency after recovery, and can effectively improve the wax boiling efficiency and reduce the wax boiling energy consumption. In the whole process of the invention, alkali liquor is not adopted to remove the rosin wax on the cloth, so that the cost of wax ironing is saved, and the environmental safety can be effectively ensured.

The wax-water separating device mainly comprises a rotary drum, a wax collecting pipe, a driving motor, a wax receiving port and a water collecting tank, wherein a scraper is arranged between the rotary drum and the wax collecting pipe, a wax-water mixture collected in the process of wax ironing of cloth is conveyed to the wax receiving port through a wax conveying pipe, wax water is injected into the surface of the rotary drum through the wax receiving port, at the moment, wax is adhered to the outer surface of the rotary drum due to certain viscosity of the wax, the wax moves forward along the running direction of the rotary drum, then is scraped off by the scraper and then enters the wax collecting pipe, the mixed water flows into the water collecting tank along the outer surface of the rotary drum under the action of gravity so as to be recycled, water resources are saved, the rosin wax adhered to the surface of the rotary drum comes to the scraper which is distributed in an inclined way, and the blade is attached to the surface of the rotary drum, so that the rosin wax adhered to the surface of the rotary drum can be scraped from the surface of the rotary drum, and the scraped rosin wax falls into the wax collecting pipe along the scraper. The horizontal position of the wax water outflow port of the wax receiving port is lower than the highest point of the rotary drum, so that the wax water mixture flowing out of the wax water outflow port can completely flow into the corresponding side of the rotary drum, when the rosin wax is adhered to the outer surface of the rotary drum, the separated water completely flows downwards along the side and cannot flow into the side attached with the scraper, and the separated water is prevented from flowing into the wax collecting pipe. The horizontal position of the wax water outflow port of the wax receiving port is higher than the cutting edge end of the scraper, so that the distance of the rosin wax adhered to the surface of the rotary drum along with the running of the rotary drum can be effectively shortened, and the rosin wax can be conveniently scraped from the surface of the rotary drum by the scraper.

The invention is sequentially provided with a cloth outlet cooling device and an open width washing device at the rear end of the working condition of a wax-melting water tank, wherein the cloth outlet cooling device comprises a cooling water tank, a water sinking roller and a cloth outlet roller. The roller that sinks is located cooling water tank and is located below the cooling water liquid level, the cloth outlet roller is located more than the cooling water liquid level, cloth through scalding wax is through the roller that sinks and the cloth outlet roller in proper order, at the cooling water tank internal cooling, because still be stained with a small amount of rosin wax on the cloth, can wash the most rosin wax that still adheres on the cloth in the cooling water, the roller surface that sinks is equipped with several equidistance cloth muscle that separates that distributes, can not contact the roller surface that sinks when making the cloth bypass the roller that sinks, prevent that the wax adhesion of adhesion on the cloth from appearing skidding on the roller that sinks. The open-width washing device comprises a washing tank, a washing cloth guide roller and a two-roller padder, water-cooled cloth enters the open-width washing device, and is repeatedly run and washed in the washing tank under the cloth guide effect of the washing cloth guide roller, so that residual trace wax is washed, and water brought out from the wax scalding water tank and the cloth discharging cooling device is washed. And (4) the cloth from the open width washing device is fed to a cloth dropping machine for dropping the cloth, and the whole wax-ironing process is finished.

The wax water recovery device comprises a floating wax collecting mechanism and a sinking wax collecting mechanism, wherein the sinking wax collecting mechanism comprises a wax placing pipe, a heat preservation ball valve is arranged at the position where the wax placing pipe is communicated with the inner bottom of a wax heating water tank, rosin wax containing impurities can be settled at the bottom of the wax heating water tank, the heat preservation ball valve is opened periodically to discharge the rosin wax containing impurities settled at the bottom of the wax heating water tank into the wax placing pipe, the wax placing pipe is communicated with a wax connecting port of a wax water separating device, and thus the rosin wax containing impurities can directly flow to the wax water separating device to be separated from water, and then the rosin wax containing impurities enters a wax boiling cylinder to be boiled. Most rosin wax is lighter than water, can float on the surface of water, it is used for collecting the rosin wax that floats on the surface of water to float wax collection mechanism, it includes impeller formula wax scraping cutter and smooth wax groove to float wax collection mechanism, smooth wax groove with put wax union coupling, the top surface in smooth wax groove is a little higher than the surface of water, impeller formula wax scraping cutter will float in the rosin wax of surface of water scrape to smooth wax inslot, rosin wax in the smooth wax inslot gets into along the pipeline and puts the wax union coupling, get into the wax decocting jar after wax water is separated out through wax water separator at last and boil out the wax, generally each smooth wax groove disposes two impeller formula wax scraping cutters, its both sides dispose one respectively, so can improve wax recovery efficiency. The wax water recovery device can effectively recover and boil the rosin wax settled at the bottom in real time, and has high recovery efficiency and good effect.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

FIG. 2 is a schematic view of the wax-water separation apparatus according to the present invention.

FIG. 3 is a schematic view of the structure of the wax collecting tube of the present invention.

FIG. 4 is a schematic structural view of a floating wax collecting mechanism according to the present invention.

FIG. 5 is a schematic structural view of the open width water washing apparatus of the present invention.

FIG. 6 is a schematic structural view of the cloth discharging cooling device of the present invention.

Fig. 7 is a schematic structural view of the sink roll of the present invention.

Wherein, the names corresponding to the reference numbers are:

1-a wax-melting water tank, 2-a cloth dropping machine, 3-a wax-water separating device, 4-a driving roller, 5-a driven roller, 6-a cloth guide roller, 7-an impeller type wax scraper, 8-a wax sliding groove, 9-a wax placing pipe, 10-a heat preservation ball valve, 11-a heat exchanger, 12-a cooling water tank, 13-a water sinking roller, 14-a cloth outlet roller, 15-a cloth separating rib, 16-a water washing tank, 17-a water washing cloth guide roller, 18-a two-roller padder, 19-a flat-width water washing device, 31-a rotary drum, 32-a scraper, 33-a wax receiving port, 34-a wax collecting pipe, 35-a steam conveying pipe, 36-a condensed water outflow pipe and 37-a water collecting tank.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

As shown in fig. 1 to 7, the wax melting equipment provided by the invention adopts physical wax removal to improve the wax removal efficiency, and simultaneously reduces the damage of the rosin wax to improve the recovery rate of the rosin wax. The wax-melting device comprises a wax-melting water tank 1, wherein a cloth guide mechanism and a wax water recovery device are arranged in the wax-melting water tank 1, and the wax water recovery device is connected with a wax water separation device 3. The wax melting water tanks 1 are at least two, preferably three, the three wax melting water tanks 1 are sequentially distributed side by side, and the bottom of each wax melting water tank 1 is provided with a heat exchanger 11 for preserving heat of hot water of the wax melting water tank; lead cloth mechanism including all locating drive roll 4 and driven voller 5 in the water tank 1 that scalds the wax and locate 1 external application of water tank that scalds is in the cloth guide roll 6 of adjacent water tank transition that scalds the wax, 4 a plurality of drive roll in every water tank 1 that scalds the wax, distribute side by side in the water tank 1 that scalds the wax, 5 a plurality of driven voller distribute side by side in the water tank 1 that scalds the wax, drive roll 4 and driven voller 5 all are located the below water surface in the water tank 1 that scalds the wax, wherein drive roll 4 is in order to be close the surface of water as good, driven voller 5 is in order to be close the bottom as good.

The wax water recovery device comprises a floating wax collecting mechanism and a sinking wax collecting mechanism, wherein the sinking wax collecting mechanism comprises a wax placing pipe 9 communicated with the inner bottom of the wax heating water tank 1, and a heat preservation ball valve 10 is arranged at the position where the wax placing pipe 9 is communicated with the inner bottom of the wax heating water tank 1; the floating wax collecting mechanism comprises a sliding wax groove 8 which is arranged in the paraffin burning water tank 1 and used for collecting floating wax on the water surface and an impeller type wax scraping knife 7 which is arranged in the paraffin burning water tank 1 and used for scraping the floating wax floating on the water surface of the paraffin burning water tank to the sliding wax groove 8, the sliding wax groove 8 is communicated with a wax discharge pipe 9 pipeline, and the wax discharge pipe 9 is communicated with a wax receiving port 33 pipeline.

The wax water recovery device comprises a floating wax collecting mechanism and a sinking wax collecting mechanism, wherein the sinking wax collecting mechanism comprises a wax placing pipe, a heat preservation ball valve is arranged at the position where the wax placing pipe is communicated with the inner bottom of a wax heating water tank, rosin wax containing impurities can be settled at the bottom of the wax heating water tank, the heat preservation ball valve is opened periodically to discharge the rosin wax containing impurities settled at the bottom of the wax heating water tank into the wax placing pipe, the wax placing pipe is communicated with a wax connecting port of a wax water separating device, and thus the rosin wax containing impurities can directly flow to the wax water separating device to be separated from water, and then the rosin wax containing impurities enters a wax boiling cylinder to be boiled. Most rosin wax is lighter than water, can float on the surface of water, it is used for collecting the rosin wax that floats on the surface of water to float wax collection mechanism, it includes impeller formula wax scraping cutter and smooth wax groove to float wax collection mechanism, smooth wax groove with put wax union coupling, the top surface in smooth wax groove is a little higher than the surface of water, impeller formula wax scraping cutter will float in the rosin wax of surface of water scrape to smooth wax inslot, rosin wax in the smooth wax inslot gets into along the pipeline and puts the wax union coupling, get into the wax decocting jar after wax water is separated out through wax water separator at last and boil out the wax, generally each smooth wax groove disposes two impeller formula wax scraping cutters, its both sides dispose one respectively, so can improve wax recovery efficiency. The wax water recovery device can effectively recover and boil the rosin wax settled at the bottom in real time, and has high recovery efficiency and good effect.

The wax-water separation device comprises a rotary drum 31, a scraper 32 which is attached to the outer surface of one side of the rotary drum 31 and used for scraping wax, and a wax receiving port 33 which is arranged on the other side of the rotary drum 31 and connected with the wax-water recovery device and used for injecting wax into the outer surface of the rotary drum, wherein the rotary drum 31 is connected with a driving mechanism which is a driving motor, preferably a servo motor. The scrapers 32 are distributed in an inclined manner, the cutting edge ends of the scrapers are upward and attached to the outer surface of one side of the rotary drum 31, the back ends of the scrapers are downward and are connected with wax collecting pipes 34 used for collecting wax scraped by the scrapers 32, and the horizontal positions of the wax water outlets of the wax receiving ports 33 are lower than the highest point of the rotary drum 31. The wax collecting pipe 34 is of a double-layer structure, and a steam conveying pipe 35 and a condensed water outflow pipe 36 are communicated with a double-layer inner cavity of the wax collecting pipe; the wax collecting pipes 34 are distributed obliquely, the top ends of the wax collecting pipes are connected with the back of the scraper 32, and the bottom ends of the wax collecting pipes are communicated with a wax boiling cylinder of a wax boiling working section. A water collecting tank 37 for collecting the separated water is arranged below the rotary drum 31, and the condensed water outflow pipe 36 is communicated with the water collecting tank 37. The wax-water separation device further comprises a support, the rotary drum 31, the wax collecting pipe 34, the wax receiving port 33, the driving mechanism and the water collecting tank 37 are all mounted on the support, and the horizontal position of a wax water outflow port of the wax receiving port 33 is higher than the blade end of the scraper 32.

The wax-water separation device has the advantages of simple structure, scientific and reasonable design and convenient use, and can effectively separate wax from water so as to improve the later wax boiling efficiency and save wax boiling energy. The wax collecting device comprises a support, a rotary drum, a wax collecting pipe, a driving motor, a wax receiving port and a water collecting tank, wherein the rotary drum, the wax collecting pipe, the driving motor, the wax receiving port and the water collecting tank are all arranged on the support, a scraper is arranged between the rotary drum and the wax collecting pipe, a wax water mixture collected by cloth in a wax ironing process is conveyed to the wax receiving port through a wax water conveying pipe, wax water is injected into the surface of the rotary drum through the wax receiving port, at the moment, the wax is adhered to the outer surface of the rotary drum due to certain viscosity, the wax moves forwards along the running direction of the rotary drum and then enters the wax collecting pipe through the scraper, the mixed water flows into the water collecting tank along the outer surface of the rotary drum so as to be recycled, water resources are saved, the rosin wax adhered to the surface of the rotary drum comes to the scraper, the scraper is distributed in an inclined mode, the cutting edge of the scraper is attached to the surface of the.

The horizontal position of the wax water outflow opening of the wax receiving opening is lower than the highest point of the rotary drum, so that the wax water mixture flowing out of the wax water outflow opening can completely flow into the corresponding side of the rotary drum, and when the rosin wax is adhered to the outer surface of the rotary drum, the separated water completely flows downwards along the side and cannot flow into the side attached with the scraper, and the separated water is prevented from flowing into the wax collecting pipe. The horizontal position of the wax water outflow port of the wax receiving port is higher than the cutting edge end of the scraper, so that the distance of the rosin wax adhered to the surface of the rotary drum along with the running of the rotary drum can be effectively shortened, and the rosin wax can be conveniently scraped from the surface of the rotary drum by the scraper.

The wax collecting pipe is of a double-layer structure, a steam conveying pipe and a condensate water outflow pipe are communicated with a double-layer inner cavity of the wax collecting pipe, steam is injected into the double-layer inner cavity of the wax collecting pipe in real time through the steam conveying pipe to raise the temperature of the wax collecting pipe, and the steam in the double-layer inner cavity is condensed into condensate water and then flows into a water collecting tank through the condensate water outflow pipe to be recycled (the steam which is not completely condensed into water enters the water collecting tank together and then can be quickly condensed into water). The low-temperature rosin wax has poor liquidity, the viscosity of the rosin wax is reduced after the rosin wax is heated by steam, the liquidity is improved, and the rosin wax can smoothly flow into a wax boiling tank along a wax collecting pipe which is obliquely distributed.

The driving mechanism is a driving motor for driving the rotary drum to rotate, preferably a servo motor, a belt pulley is arranged on a driving shaft of the servo motor, the belt pulley is also arranged on one side of the rotary drum, and the rotary drum is connected with the servo motor through a belt, so that the rotary drum is simple and practical.

The cloth discharging cooling device comprises a cooling water tank 12, a sinking roller 13 positioned in the cooling water tank 12 and a cloth discharging roller 14 positioned at the cloth discharging end of the cooling water tank 12. At least two cloth ribs 15 are circumferentially arranged on the outer surface of the water sinking roller 13 at equal intervals, and the cloth ribs 15 are distributed along the length direction of the water sinking roller 13. The full-width washing device 19 comprises a washing box 16, a washing cloth guide roller 17 matched with the washing box 16 to enable the cloth to repeatedly run below the water surface of the washing box, and a two-roller padder 18 arranged behind the washing box 16 and used for pulling the cloth to run. The invention also comprises a doffer 2 which is arranged at the rear end of the open width water washing device and is used for sequentially doffing.

The invention is sequentially provided with a cloth outlet cooling device and an open width washing device at the rear end of the working condition of a wax-melting water tank, wherein the cloth outlet cooling device comprises a cooling water tank, a water sinking roller and a cloth outlet roller. The roller that sinks is located cooling water tank and is located below the cooling water liquid level, the cloth outlet roller is located more than the cooling water liquid level, cloth through scalding wax is through the roller that sinks and the cloth outlet roller in proper order, at the cooling water tank internal cooling, because still be stained with a small amount of rosin wax on the cloth, can wash the most rosin wax that still adheres on the cloth in the cooling water, the roller surface that sinks is equipped with several equidistance cloth muscle that separates that distributes, can not contact the roller surface that sinks when making the cloth bypass the roller that sinks, prevent that the wax adhesion of adhesion on the cloth from appearing skidding on the roller that sinks. The open-width washing device comprises a washing tank, a washing cloth guide roller and a two-roller padder, water-cooled cloth enters the open-width washing device, and is repeatedly run and washed in the washing tank under the cloth guide effect of the washing cloth guide roller, so that residual trace wax is washed, and water brought out from the wax scalding water tank and the cloth discharging cooling device is washed. And (4) the cloth from the open width washing device is fed to a cloth dropping machine for dropping the cloth, and the whole wax-ironing process is finished.

The invention also comprises the following conventional devices, such as a frame body, which is used for arranging the cloth outlet cooling device of the wax boiling water tank, the wax boiling water tank is provided with a wax boiling tank cover to prevent steam from overflowing, the front end of the wax boiling water tank is provided with a cloth feeding frame to facilitate cloth feeding, the cloth feeding frame is provided with a photoelectric centering device and a hot water supplementing tank which is used for supplementing hot water to the wax boiling water tank, the hot water supplementing tank is supported by a bracket and a wax boiling water tank temperature control system, the conventional devices are the prior art, and the structure, the connection and the like are not repeated.

The wax ironing machine mainly comprises a cloth feeding device, a No. 1 wax ironing water tank, a No. 2 wax ironing water tank, a No. 3 wax ironing water tank, a water washing unit, a cloth dropping device, a wax-water separator, a hot water supply tank and the like.

A wax-melting water tank: each wax-melting water tank consists of a cloth feeding and discharging guide roller, a box body guide roller, an impeller type wax scraping knife, a wax collecting groove, a radiator (heat exchanger), a heat preservation ball valve, a liquid level control device and the like.

The invention discloses a 1#, 2#, 3# wax-ironing box: the device comprises an upper active cloth guide roller, a lower passive cloth guide roller, a wax scraping device, a heat conduction oil heater and the like. After the fabric is guided into the box body by the cloth guide roller, the fabric moves up and down in the box body under the guide of the driving cloth guide roller and the driven cloth guide roller, the temperature of hot water in the box body is controlled by a temperature control valve equipped with a heat conduction oil heater, and the temperature is ensured to be not lower than 90 ℃. The rosin is heated by hot water, and because the fabric is influenced by the resistance of water in the up-and-down movement process, the heated rosin is separated from the surface of the fabric in sequence, most of the rosin is suspended in water and rises to float on the water surface, and the rosin is scraped out of a wax-melting box by a wax scraping device and flows into a wax-water separator. Part of the pine aroma can sink to the bottom of the box body and is discharged into a wax-placing pipe through a heat-preservation ball valve to flow into the wax-water separator.

Between 1#, 2#, 3# wax-melting box, the cloth-feeding and cloth-discharging guide rollers are above the working liquid level of wax-melting box, both the guide rollers are heated by steam, and the surface temperature of the guide rollers is kept at about 120 deg.C.

An upper layer of cloth guide rollers and a lower layer of cloth guide rollers are arranged in the 1#, 2#, and 3# wax melting box bodies, the upper layer of cloth guide rollers are driving rollers, 7 driving rollers of each box body are arranged below the working liquid level of the wax melting box body, are distributed in parallel at equal intervals and are driven by three K47/11.77 type speed reducers, and 8 stainless steel round steels with the length of 1600mm and the diameter of 6mm are uniformly welded on the surfaces of the cloth guide rollers; the lower layer cloth guide rollers are driven rollers, and the number of the driven rollers is 10, and the driven rollers are distributed in parallel at equal intervals. The passive cloth guide roller and the active cloth guide roller are arranged in the wax-melting water tank through a bearing arranged in the wax-melting water tank, and the bearing adopts a self-lubricating bearing.

Each wax melting box is provided with 2 impeller type wax scraping knives which are respectively arranged at two sides of the wax collecting groove and used for scraping the rosin at the two sides of the wax melting box into the wax collecting groove. The wax knife of the impeller type wax scraping knife is of a double-layer structure, steam is introduced into the wax knife for heating, and the wax knife is composed of 1 CH-4/1: 60 gear reducer drive. The wax collecting groove is a U-shaped groove structure with a slightly higher end, and the lower end is connected with a wax placing pipe. The wax collecting groove and the wax placing pipe are both of a double-layer structure, and steam is introduced into the wax collecting groove and the wax placing pipe for heating so as to ensure that the rosin can flow freely in a melting state.

The wax scraping device mainly comprises an impeller type wax scraping knife, a wax sliding groove and a transmission device, wherein the water level in a box body of the wax ironing machine is controlled by a liquid level switch to be slightly lower than the upper opening of the wax sliding groove, rosin separated from a cloth surface floats on the water surface after being heated, the impeller type wax scraping knife is driven by a motor to rotate, when one vertex of the impeller type wax scraping knife rotates to the vertical direction, the rosin is stirred to move forwards to enter the wax sliding groove, and then the rosin is gathered in the wax sliding groove and flows into the wax-water separator through a pipeline.

The wax-water separator of the invention mainly comprises a wax receiving port, a rotary drum, a scraper, a wax collecting pipe, a water tank, a transmission device and other main components. Rosin with a small amount of water flows into the wax receiving port through a pipeline and then flows onto the rotary drum, and the outlet of the wax receiving port is positioned on the right side and is slightly lower than the highest point of the rotary drum. The rosin temperature that has water reduces, and the adhesion is on the rotary drum after the viscosity increases, and rivers flow into the water tank, and rosin is taken to the left side along with the rotation of rotary drum, scrapes off the inflow through the wax scraping knife and puts the wax pipe, and the rosin that flows into and puts the wax pipe is through steam heating, flows into the wax decocting jar after the viscosity reduces smoothly.

The DN65 heat preservation ball valves are arranged at two positions at the bottom of the wax-scalding water tank, in order to solve the problem of difficult wax release, the bottom of the wax-scalding water tank is processed into a cone, and a tubular heat exchanger is manufactured for keeping the temperature of rosin in the cone to be far higher than the softening point of the rosin, so that the rosin can be conveniently accumulated and discharged. Heat source supply of the wax heating box: heat conducting oil tube type heat exchanger, steam spray pipe, hot water supply pipe. The hot water supply tank is respectively connected with the No. 1 wax heating tank, the No. 2 wax heating tank and the No. 3 wax heating tank through DN32 seamless pipes, and the switch is controlled by an angle seat valve. The volume was 1.5m 3.

The wax-water separator of the present invention mainly comprises a rotary drum, a water accumulating tank and a transmission motor, wherein rosin containing water flows onto the rotary drum through a wax accumulating groove wax-placing pipeline, the rosin is adhered to the rotary drum and flows into the water accumulating tank, and a fixed scraper is arranged on the left side to scrape the rosin into an open sandwich pipe and flows into a wax boiling cylinder.

According to the invention, the water tank is processed at the cloth outlet side of the wax melting box, and the water tank is directly connected to the sinking roller of the water tank after passing through the cloth outlet roller of the wax melting box, so that the problem that residual rosin on the wax-melted cloth is adhered to the cloth guide roller to influence the operation of equipment is effectively solved.

The fabric outlet cooling device mainly comprises a cooling water tank, a sinking roller and a fabric outlet roller, wherein the fabric is guided by a fabric guide roller to directly enter the cooling water tank from a No. 3 wax ironing box through the sinking roller for cooling and then enter an open width washing unit through the fabric outlet roller.

The open width washing device mainly comprises a washing tank, a washing cloth guide roller, a two-roller padder and the like, wherein a fabric is dragged by the two-roller padder and moves up and down in the washing tank through the washing cloth guide roller, and water contained in the fabric is exchanged with water in the washing tank to clean impurities on a cloth surface. The open width water washing device also comprises a tightening and loosening frame and a bending roller so as to adjust the tightness and the trend of the fabric.

The photoelectric centralizer of the invention: the photoelectric centering device comprises a yarn separating roller, a photoelectric centering pipe, a transmission device and the like, and has the function of ensuring the flatness and the orderliness of cloth feeding fabrics and the basic consistency of the fabric central line and the equipment central line in the wax-ironing production line.

The working process of the invention is as follows: the method comprises the steps of feeding cloth, a photoelectric centering device, a 1# wax ironing box, a 2# wax ironing box, a 3# wax ironing box, a cloth discharging cooling device, a flat washing unit and cropping.

The cloth printed with rosin enters the box body through the cloth feeding device and the cloth feeding roller of the wax melting box, most of the rosin is melted at a certain temperature, and then enters the No. 2 and No. 3 wax melting boxes through the cloth discharging and feeding device of the box body, the rosin on the cloth surface is basically completely dropped off, the cloth directly enters the cooling water tank sinking roller of the cloth discharging cooling device through the cloth discharging and guiding roller of the No. 3 wax melting box, so that the cloth surface is cooled to prevent residual rosin from being adhered to the cloth guiding roller, and then the cloth enters the next procedure through the cloth discharging device. The rosin printed on the cloth surface is converted into a liquid state from a solid state under a certain temperature condition, the liquid rosin is not dissolved with water to form a wax-water separation state, the density of the pure rosin is lighter than that of water, the pure rosin floats on the surface of a wax-ironing box, 90% of rosin and 10% of water are scraped into a wax-collecting groove through a wax scraping device, and then the pure rosin and the 10% of water flow into a wax-water separator through a wax-placing pipe. The rosin containing impurities is heavier than water, sinks into a conical opening at the bottom of the wax heating box, and then flows into a wax pipe through a heat-preservation ball valve to enter a wax-water separator. The wax-water separator further separates the rosin from water and then the rosin enters a wax tank for recycling.

The above-mentioned embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, but all the insubstantial modifications or changes made within the spirit and scope of the main design of the present invention, which still solve the technical problems consistent with the present invention, should be included in the scope of the present invention.