阅读说明：本技术 钛合金基体含活性破片夹杂的侵彻爆破战斗部及制备方法 (Penetration blasting warhead with titanium alloy matrix containing active fragment inclusions and preparation method ) 是由 皮爱国 黄风雷 陈伟 段卓平 鄢阿敏 于 2021-01-20 设计创作，主要内容包括：本发明提供一种钛合金基体含活性破片夹杂的侵彻爆破战斗部及制备方法,弹头和壳体之间设有隔板；弹头内安装有前段药；壳体内安装有后段药；壳体包括钛合金基体和活性破片,钛合金基体包括钛合金薄壁圆筒骨架和钛合金金属粉末,钛合金薄壁圆筒骨架筒壁上设有阵列空槽,活性破片粘在阵列空槽里；钛合金薄壁圆筒骨架、活性破片与钛合金金属粉末压制成壳体；壳体前端设有内螺纹与弹头尾部外螺纹连接；壳体尾端分别与体接套、端盖螺纹连接,体接套内装填引信。本发明采用3D打印薄壁骨架以填充固定活性破片,为设计及制造提供了便利,且骨架材料与粉末冶金的壳体基体材料相同,壳体内部具有良好的相容性,壳体结构强度得到保证。(The invention provides a titanium alloy matrix containing active fragment inclusion penetration blasting warhead and a preparation method thereof, wherein a clapboard is arranged between a warhead and a shell; the warhead is internally provided with a front section of explosive; the shell is internally provided with a rear section of medicine; the shell comprises a titanium alloy matrix and active fragments, the titanium alloy matrix comprises a titanium alloy thin-wall cylinder framework and titanium alloy metal powder, an array empty groove is formed in the cylinder wall of the titanium alloy thin-wall cylinder framework, and the active fragments are adhered in the array empty groove; pressing the titanium alloy thin-wall cylinder framework, the active fragments and the titanium alloy metal powder into a shell; the front end of the shell is provided with internal threads which are connected with external threads at the tail part of the warhead; the tail end of the shell is respectively connected with the body connecting sleeve and the end cover through threads, and the body connecting sleeve is filled with a fuse. According to the invention, the 3D printing thin-wall framework is adopted to fill and fix the active fragments, so that convenience is provided for design and manufacture, the framework material is the same as the powder metallurgy shell base material, the interior of the shell has good compatibility, and the structural strength of the shell is ensured.)

1. The titanium alloy matrix contains the penetration blasting warhead of the active fragment inclusion, characterized by, include a warhead (7) and body;

a partition plate (9) is arranged between the warhead (7) and the shell;

the warhead (7) is internally provided with a front section of explosive (8); the shell is internally provided with a rear section medicine (10);

a hollow cylinder protruding from the tail of the warhead (7) is provided with an external thread;

the shell comprises a titanium alloy matrix (6) and active fragments (2), wherein the titanium alloy matrix (6) comprises a titanium alloy thin-wall cylinder framework (1) and titanium alloy metal powder (5), an array empty groove is formed in the cylinder wall of the titanium alloy thin-wall cylinder framework (1), and the active fragments (2) are adhered in the array empty groove; pressing the titanium alloy thin-wall cylindrical framework (1), the active fragments (2) and the titanium alloy metal powder (5) into a shell; the front end of the shell is provided with internal threads which are connected with external threads at the tail part of the bullet (7); the body connecting sleeve (11) is filled with a fuse (12), and the body connecting sleeve (11) and the end cover (13) are respectively connected with the tail end of the shell in a threaded manner.

2. The method for preparing the penetration blasting warhead containing the active fragment inclusions in the titanium alloy matrix according to claim 1, which is characterized by comprising the following steps:

step one, processing a high-strength bullet (7) with a certain elastic-diameter ratio, wherein the tail of the bullet (7) protrudes out of a section of hollow cylinder, and an external thread is arranged to connect a shell; the warhead (7) is internally provided with a front section of explosive (8);

step two, manufacturing a shell and selecting materials, wherein the titanium alloy matrix (6) material of the shell and the active fragment (2) material have good compatibility;

printing a titanium alloy thin-wall cylinder framework (1) containing an array empty groove by using a 3D printing technology, coating an adhesive on the active fragments (2), filling the active fragments into the empty groove of the titanium alloy thin-wall cylinder framework (1), and fixing the active fragments (2) on the titanium alloy thin-wall cylinder framework (1) until the adhesive is dried;

placing the titanium alloy thin-wall cylinder framework (1) with the fragment array in a mold consisting of a mold cylinder (3) and a mold base (4), filling titanium alloy metal powder (5) and sealing, and filling the powder by using a rotation and vibration method to reach the initial density;

step five, carrying out cold isostatic pressing treatment on the mould, forming the shell when the density of the shell forming metal in the forming equipment reaches 80% of the final density and has enough mechanical strength, and taking the shell out of the mould;

step six, further improving the metal density of the shell by adopting a vacuum sintering method, and finally treating the shell prefabricated part by using hot isostatic pressing, sintering and diffusion bonding to achieve the purpose of increasing the metal density and strength;

seventhly, internal threads are arranged at the front end of the shell and connected with external threads at the tail of the bullet (7); a partition plate (9) is arranged between the warhead (7) and the shell; and (3) processing an end cover (13), forming an external thread to be matched with the internal thread at the tail end of the shell, and filling the shell with a rear-section medicine (10) and installing a fuse (12).

3. The method for preparing the penetration blasting warhead with the titanium alloy matrix containing the active fragment inclusions in the claim 2 is characterized in that the active fragments (2) have an active fragment spacing/active fragment diameter of D1/D0- [1,2 ]; the shell wall thickness/active fragment diameter is L/D0 ~ 2, 4.

Technical Field

The invention belongs to the field of fragment warheads, and particularly relates to a penetration blasting warhead with a titanium alloy matrix containing active fragment inclusions and a preparation method of the penetration blasting warhead.

Background

The active structure material is a novel multifunctional material which is developed to meet the requirements of the field of national defense engineering in recent years, the material is generally called as reactive materials abroad, also called as Impact-initiated energetic materials, (hereinafter called as active materials collectively), and the fragments prepared by the active materials (hereinafter called as active fragments collectively) can not only have enough kinetic energy to puncture a target but also generate additional chemical reaction to release energy to generate larger damage effect on the target in the penetration process of the target, such as oil tank ammunition and the like, and have the functions of penetrating an oil tank and igniting to detonate; however, the strength and activity of active materials are a pair of spears, and the high strength and good activity cannot be satisfied, and these defects affect the engineering application, the applicable type and the performance of the active materials, such as PTFE/Al energetic reaction materials which are originally used as active material formulations and have the density of about 2.3g/cm³The compression strength is about 160MPa at most, the tensile strength is only 17-23 MPa, the material has typical brittle material characteristics and can not meet the strength requirement of a high-speed impact environment of a penetrator class, and Liu et Al of Beijing theory of technology university researches that a PTFE/Al/W active fragment can penetrate through an aluminum target with the thickness of 10mm and ignite aviation fuel oil under the condition of the impact speed of 900m/s in 2019, so that the fragment prepared by the active material needs to be selected according to the relation between the strength and the activity.

The prefabricated fragment is usually used in the traditional blasting battle part, the fragment is made of specified materials according to the required shape and size, the fragment is adhered to the inner lining outside the charge by using an adhesive, the inner lining can be a thin aluminum cylinder, a thin steel cylinder or a glass steel cylinder, an outer sleeve is additionally arranged outside the fragment layer, the prefabricated fragment is directly filled between the outer sleeve and the inner lining, a gap is filled by epoxy resin or other materials, the prefabricated fragment can be processed into a high-density material to increase the fragment killing efficiency, and the traditional blasting battle part has strong killing efficiency but no penetration and hardness attack capability.

If the active fragments are made into the traditional blasting warhead, the prefabricated fragment blasting warhead has the following defects:

1. in order to improve the structural strength, a layer of glass fiber reinforced plastic is usually arranged outside the fragment layer, and on a launching platform with limited weight, the fighting capacity of the warhead is greatly weakened by slight increase of the quality;

2. the fully-prefabricated fragment warhead has low structural strength, weak attack and hardness capability and no penetration capability, and cannot penetrate through a hard target to effectively strike enemy core positions such as an oil tank of a fighter plane.

3. The explosive detonation in the warhead can ignite and detonate the active fragments in advance, so that the striking and damaging effects of the active fragments on the target are reduced, and the defects of low damaging efficiency, energy and fragment utilization rate exist.

Disclosure of Invention

The invention aims to overcome the defects and provides a penetration and full-prefabricated active fragment blasting warhead and a preparation method thereof, aiming at improving the penetration and hardness-attacking capability and the damage efficiency of the existing full-prefabricated active fragment warhead and effectively controlling the problem of overhigh overall quality of the warhead.

In order to achieve the purpose, the technical design scheme of the invention is as follows:

the titanium alloy matrix contains the penetration blasting warhead of the active fragment inclusion, including a warhead and body;

a clapboard is arranged between the warhead and the shell;

the warhead is internally provided with a front section of explosive; the shell is internally provided with a rear section of medicine;

a hollow cylinder protruding from the tail of the warhead is provided with an external thread;

the shell comprises a titanium alloy matrix and active fragments, the titanium alloy matrix comprises a titanium alloy thin-wall cylinder framework and titanium alloy metal powder, an array empty groove is formed in the cylinder wall of the titanium alloy thin-wall cylinder framework, and the active fragments are adhered in the array empty groove; pressing the titanium alloy thin-wall cylinder framework, the active fragments and the titanium alloy metal powder into a shell; the front end of the shell is provided with internal threads which are connected with external threads at the tail part of the bullet; the tail end is respectively connected with the body connecting sleeve and the end cover by screw threads, and the body connecting sleeve is filled with a fuse.

The preparation method of the penetration blasting warhead with the titanium alloy matrix containing active fragment inclusions comprises the following steps:

step one, processing a high-strength warhead with a certain elastic-diameter ratio, wherein the tail part of the warhead protrudes out of a section of hollow cylinder, and an external thread is arranged to connect a shell; the warhead is internally provided with a front section of explosive;

step two, manufacturing a shell and selecting materials, wherein the titanium alloy base material and the active fragment material of the shell are selected to have good compatibility, the prefabricated active fragments are combined and placed in the titanium alloy base body in an ordered array by combining a powder metallurgy forming process and a 3D printing technology, the active fragment distance/the active fragment diameter is D1/D0- [1,2], and the shell wall thickness/the active fragment diameter is L/D0- [2,4], so that the structural strength of the shell is ensured to meet the requirement;

printing a titanium alloy thin-wall cylinder framework containing an array empty groove by using a 3D printing technology, coating an active fragment with glue, filling the active fragment into the empty groove of the titanium alloy thin-wall cylinder framework, and fixing the active fragment on the titanium alloy thin-wall cylinder framework until the glue is dried;

placing the titanium alloy thin-wall cylinder framework with the fragment array in a mold consisting of a mold cylinder and a mold base, filling titanium alloy metal powder and sealing, and filling the powder by using a rotation and vibration method to reach the initial density;

step five, carrying out cold isostatic pressing treatment on the die until the required density and mechanical property of the alloy are achieved to form a shell, and taking the shell out of the die;

step six, further improving the metal density of the shell by adopting a vacuum sintering method, and finally treating the shell prefabricated part by using hot isostatic pressing, sintering and diffusion bonding to achieve the purpose of increasing the metal density and strength;

seventhly, internal threads are arranged at the front end of the shell and connected with external threads at the tail of the warhead; a clapboard is arranged between the warhead and the shell; and processing the end cover, forming an external thread to be matched with the internal thread at the tail end of the shell, filling the rear-section powder in the shell and installing a fuse.

Compared with the prior fully prefabricated fragment warhead, the invention has the following remarkable advantages:

1. according to the manufacturing method, the thin-wall framework is printed by adopting a 3D printing technology to fill and fix the active fragments, great convenience is provided for design and manufacturing, the framework material is the same as a powder metallurgy shell base material, the interior of the shell has good compatibility, and the structural strength of the shell is ensured.

2. By adopting a powder metallurgy forming process and a 3D printing technology, the design method can realize mixing of two materials, not only exerts the physical and chemical damage efficiency of the fully prefabricated active fragment, but also satisfies the structural strength, greatly improves the attack and penetration capacity, and realizes a breakthrough of 0 to 1 in the penetration function compared with the traditional fully prefabricated fragment blasting warhead.

3. Under the constraint condition of the launching platform, different materials are flexibly selected to be matched, two materials with good compatibility and strong activity are selected, the control quality is within the extreme value of the launching platform, the fragment ignition and detonation function can be greatly improved, and the fighting capacity is improved.

4. The active fragments are wrapped in the shell, so that the damage efficiency and the utilization rate of the energetic fragments can be effectively improved.

5. The shape and the size of the fragments can be flexibly changed, the fragments can be changed into shapes which are cylindrical, hexahedral and the like and are beneficial to processing under the condition of meeting the structural strength, and the arrangement array mode of the prefabricated fragments can be flexibly changed according to a 3D printing technology platform so as to meet the combat requirement.

Drawings

FIG. 1 is a schematic diagram of a 3D printed titanium alloy thin-wall cylinder skeleton model;

FIG. 2 is a schematic diagram of a titanium alloy thin-wall cylinder skeleton model containing active fragments;

FIG. 3 is a schematic view of a housing forming mold;

FIG. 4 is a schematic cross-sectional view of a mold forming shell;

FIG. 5 is a schematic cross-sectional view of a shaped shell containing active fragments;

FIG. 6 is a schematic diagram of a titanium alloy matrix design of a penetration blasting warhead with fully prefabricated active fragments.

Detailed Description

The invention is further described with reference to the accompanying drawings and the specific embodiments.

With reference to the general structural diagram of the warhead shown in fig. 6, a truncated oval warhead 7 with a certain coefficient of elastic-to-diameter ratio is processed, the tail of the truncated oval warhead protrudes out by a section, and an external thread is arranged to be matched and connected with the internal thread of the shell; designing a titanium alloy thin-wall cylinder framework 1 by adopting a 3D printing technology, adhering a high-density active fragment 2 into an array empty groove of the titanium alloy thin-wall cylinder framework 1, placing the active fragment 2 into a die consisting of a die cylinder 3 and a die base 4 after the active fragment 2 is fixed, and adding titanium alloy metal powder 5, wherein the surface roughness of the active fragment 2 needs to be increased to increase the bonding area with a matrix titanium alloy, so that the structural strength of the active fragment is improved, the active fragment 2 and the matrix titanium alloy are molded under the conditions of cold isostatic pressing and hot isostatic pressing, and finally a shell with sufficient mechanical strength is obtained; in consideration of charging stability, a clapboard 9 is specially arranged in the warhead to separate a front-section explosive 8 from a rear-section explosive 10, and a body connecting sleeve 11 in threaded connection with the shell is arranged behind the explosive column to fill a fuse 12; the end cover 13 is provided with an external thread which is matched and connected with the internal thread at the tail part of the shell.

The preparation method of the penetration blasting warhead with the titanium alloy matrix containing active fragment inclusions comprises the following steps:

firstly, a truncated oval warhead 7 with a certain coefficient of elastic-diameter ratio is processed, alloy steel is selected as a material to enhance penetration capacity, external threads are arranged at the tail of the warhead 7 to be matched with threads in a shell, and a front section of explosive 8 is arranged in the warhead 7

Step two, shell manufacturing and material selection, wherein the titanium alloy material has the advantages of high specific strength, low density and the like, and is one of the best materials with light weight requirements, the titanium alloy formed by powder metallurgy has uniform and fine structure, the mechanical property is close to the level of forged titanium alloy, meanwhile, the titanium alloy is also a commonly used metal preparation material for 3D printing technology, and the two processes select uniform materials to ensure that the materials in the shell matrix have good compatibility, and the titanium alloy and the active material also have good compatibility; the titanium alloy and the active material are prefabricated in a powder metallurgy mode, the overall structural strength of the shell can be guaranteed, the overall structural quality can be controlled, and the requirement of emission platform quality constraint is met, so that TC4 titanium alloy powder is selected as a 3D printing framework material and a powder metallurgy forming shell base material, a high-density all-metal active material is selected as a full prefabricated fragment, the particle distance/the active fragment diameter of the active fragment is D1/D0- [1,2], the wall thickness/the active fragment diameter of the warhead shell is L/D0- [2,4], and the structural strength of the shell is guaranteed to meet the requirement.

And step three, as shown in figure 1, printing a titanium alloy thin-wall cylinder framework 1 containing square array empty grooves by using a 3D printing technology, wherein the array empty grooves are used for filling active fragments 2, the surfaces of the active fragments are coated with glue and manually filled into the empty grooves of the titanium alloy thin-wall cylinder framework, and as shown in figure 2, after the glue is dried, the active fragments 2 are fixed on the titanium alloy thin-wall cylinder framework.

Step four, as shown in fig. 3, a set of shell forming die, a die cylinder 3 and a die base 4 are designed according to the required shell size; as shown in FIG. 4, a titanium alloy thin-walled cylindrical skeleton 1 with active fragments 2 is placed in a mold, filled with titanium alloy matrix powder 5 and sealed, and the powder is filled by using a rotating and vibrating method to reach an initial set density.

And step five, putting the die filled with the titanium alloy thin-wall cylindrical framework 1 with the active fragments and the titanium alloy matrix powder 5 into cold isostatic pressing mechanical pressing forming equipment, setting the cold isostatic pressing forming pressure to be 60-65000Psi, and taking the shell out of the die when the density of shell forming metal in the forming equipment reaches 80% of the final density and has enough mechanical strength.

Step six, adopting a vacuum sintering method to enable the metal density of the shell to reach 95-96% of the final density; finally, the shell preform is further processed by hot isostatic pressing, hot static pressure of about 1650F/2hr/1500psi is established, sintering and diffusion bonding are performed, and finally the purpose of increasing the metal density and strength of the shell is achieved, as shown in FIG. 5, the shell with the fully prefabricated active fragments 2 in the titanium alloy matrix 6 is formed.

And seventhly, processing an end cover 13, forming external threads to be matched with the threads in the shell, wherein a partition plate 9, a rear-section medicine 10 and a body connecting sleeve 11 are arranged in the shell, the partition plate 9 and the body connecting sleeve 11 are in threaded connection with the shell, and the body connecting sleeve 11 is used for installing a fuse 12.