Pharmaceutical factory steam condensate and comprehensive utilization system that floods with gas

文档序号:64930 发布日期:2021-10-01 浏览:44次 中文

阅读说明:本技术 一种制药厂蒸汽凝结水和泛气综合利用系统 (Pharmaceutical factory steam condensate and comprehensive utilization system that floods with gas ) 是由 蒋树杨 于 2021-07-02 设计创作,主要内容包括:本发明涉及制药厂节能技术领域,提供了一种制药厂蒸汽凝结水和泛气综合利用系统,包括用于接收蒸汽凝结水并输出泛气的凝结水回收罐、用于将所述泛气与外部高压蒸汽混合产生低压蒸汽的蒸汽引射器以及用于接收所述低压蒸汽的车间蒸汽使用设备,所述高压蒸汽通过第一管道与所述蒸汽引射器连接。本发明的一种制药厂蒸汽凝结水和泛气综合利用系统,采用凝结水回收罐收集用汽设备产生的冷凝水,凝结水回收系统的泛气(闪蒸汽)通过蒸汽引射器与园区高压蒸汽混合产生低压蒸汽,用于车间生产设备加热,这样可以替代部分蒸汽减压阀组,从而实现无背压闭式凝结水回收,并回收泛气(闪蒸汽)的热值,降低蒸汽使用量。(The invention relates to the technical field of energy conservation of pharmaceutical factories, and provides a comprehensive utilization system for steam condensate and waste gas in a pharmaceutical factory. According to the comprehensive utilization system for the steam condensate and the exhaust gas in the pharmaceutical factory, the condensate water generated by steam equipment is collected by the condensate water recovery tank, the exhaust gas (flash steam) of the condensate water recovery system is mixed with the garden high-pressure steam through the steam ejector to generate low-pressure steam for heating workshop production equipment, and thus, a part of steam pressure reducing valve banks can be replaced, so that the non-back-pressure closed condensate water recovery is realized, the heat value of the exhaust gas (flash steam) is recovered, and the steam usage amount is reduced.)

1. The utility model provides a system is used multipurposely to pharmaceutical factory steam condensate and gassing which characterized in that: including the condensate recovery jar that is used for receiving steam condensate water and exports the steam of flooding gas, be used for with the steam ejector that the steam of flooding gas and outside high pressure steam mixed production low pressure steam and be used for receiving low pressure steam's workshop steam uses equipment, high pressure steam through first pipeline with the steam ejector is connected.

2. The system of claim 1, wherein the system comprises: the first pipeline is connected with the workshop steam using equipment through a second pipeline, and a first valve is installed on the second pipeline.

3. The system of claim 1, wherein the system comprises: and a second valve is arranged on the first pipeline.

4. The system of claim 1, wherein the system comprises: the system also comprises a heat exchanger for exchanging heat between the condensed water recovered by the condensed water recovery tank and the drinking water to form hot water.

5. The system of claim 4, wherein the system comprises: the condensate recovery tank is communicated with the heat exchanger through a third pipeline, and a condensate delivery pump is installed on the third pipeline.

6. The system of claim 4, wherein the system comprises: the heat exchanger is connected with the hot water tank.

7. The system of claim 6, wherein the system comprises: the hot water tank is communicated with hot water using points of a workshop.

8. The system of claim 4, wherein the system comprises: the heat exchanger is connected with the low-temperature water tank.

9. The system of claim 8, wherein the system comprises: the low-temperature water tank is communicated to the water cooling tower.

Technical Field

The invention relates to the technical field of energy conservation of pharmaceutical factories, in particular to a comprehensive utilization system for steam condensation water and exhaust gas of a pharmaceutical factory.

Background

Pharmaceutical plants often use low pressure steam to heat process air conditioning and process equipment, producing large quantities of steam condensate. For a factory area with a built-in boiler, condensed water is often recovered and sent to a boiler room for reuse, but the problem of a large amount of steam emission in the factory area cannot be solved. With the upgrading of urban planning, the boiler is not built by enterprises in a common industrial park, so that the pharmaceutical factory faces the problem that the condensed water cannot be recycled or is difficult to reuse.

The pharmaceutical factory is because process equipment all is complete sets, and steam service pressure is different, and the closed system that adopts the backpressure probably leads to equipment unable to use, consequently, the pharmaceutical factory all adopts open condensate recovery system under the general condition, and the ubiquitous condition of a large amount of gassing exists.

Under the current policy background that energy conservation, emission reduction and safety and environmental protection are advocated vigorously by the state, a series of researches and utilization are carried out on the recovery of steam condensate water in the pharmaceutical engineering industry, a plurality of achievements are obtained, and the steam condensate water is treated mainly by adopting the following modes: the steam condensate water of each using point in the workshop is collected and recycled to a boiler room through a pipeline and is reused as boiler water. Secondly, the recovered steam condensate water is used as a heat source to carry out winter heating design, and the mode is only used in winter of northern pharmaceutical factories. And thirdly, the cooled water enters a reclaimed water pipe network to be used as greening irrigation, water supplement of a fire pool and toilet flushing water. Fourthly, recovering condensed water in large-scale traditional Chinese medicine extraction plants for heat exchange for decoction water in the extraction process, and cooling the condensed water for water supplement by circulating water, but the heat value of flash steam of the condensed water is not recovered.

The recycling problem of the steam condensate can be solved to a certain extent by the aid of the modes, but the problems also exist, for example, municipal steam supply in a garden is increased more and more, and an enterprise does not allow a boiler to be built; heating is not needed in southern projects, and steam condensate water escapes from a sewage pipe network in a plant area to cause steam emission at multiple places in the plant area; the heat exchange cooling water is used as reclaimed water, but hot water of heat exchange has no use point and the like, so that condensed water can not be recovered, heat energy in the condensed water can be well utilized, and the heat value of condensed water evaporation and the condition of steam generation in a plant area are recovered.

At present, the scale of newly-built pharmaceutical projects is more and more huge, the problems are more and more prominent, and the existing steam condensate water recovery mode can not well meet the actual production requirements.

Disclosure of Invention

The invention aims to provide a comprehensive utilization system for steam condensation water and exhaust gas in a pharmaceutical factory, which can at least solve part of defects in the prior art.

In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions: the utility model provides a pharmaceutical factory steam condensate and comprehensive utilization system that floods, including the condensate recovery jar that is used for receiving steam condensate and exports the floodgas, be used for with the floodgas mixes the steam ejector that produces low pressure steam with outside high pressure steam and is used for receiving the workshop steam consumer of low pressure steam, high pressure steam through first pipeline with the steam ejector is connected.

Further, the first pipeline is connected with the workshop steam using equipment through a second pipeline, and a first valve is installed on the second pipeline.

Further, a second valve is installed on the first pipeline.

Further, the system also comprises a heat exchanger for exchanging heat between the condensed water recovered by the condensed water recovery tank and the drinking water to form hot water.

Furthermore, the condensate recovery tank is communicated with the heat exchanger through a third pipeline, and a condensate delivery pump is installed on the third pipeline.

Further, still include the hot-water cylinder that is used for the storage hot water, the heat exchanger with the hot-water cylinder is connected.

Further, the hot water tank is communicated with a hot water using point of a workshop.

And further, the system also comprises a low-temperature water tank for storing the condensed water cooled by the heat exchanger, and the heat exchanger is connected with the low-temperature water tank.

Further, the low-temperature water tank is communicated to a water cooling tower.

Compared with the prior art, the invention has the beneficial effects that: the utility model provides a system is used multipurposely to pharmaceutical factory steam condensate and exhaust gas, adopts the condensate water recovery tank to collect the condensate water that the steam consuming equipment produced, and the exhaust gas (flash steam) of condensate water recovery system passes through steam ejector and garden high pressure steam and mixes and produce low pressure steam for workshop production facility heating can replace partial steam pressure reducing valve group like this to realize no backpressure closed condensate water and retrieve, and retrieve the calorific value of exhaust gas (flash steam), reduce the steam use amount. On the other hand, the recovered condensed water is subjected to heat exchange to form hot water which is reused in the production system, the cooled condensed water is reused as production water or reclaimed water, and finally the recovery and reuse of the steam condensed water heat value, the water resource and the exhaust heat value are realized, so that the drinking water consumption of a factory is reduced, and the steam consumption is further reduced. The comprehensive utilization scheme of the condensed water can greatly save energy, improve the economic benefit of a workshop, further save steam energy on the basis of the traditional open condensed water recovery system, and greatly reduce the production and operation cost of the enterprise.

Drawings

FIG. 1 is a schematic diagram of a comprehensive utilization system for steam condensate and waste gas in a pharmaceutical factory according to an embodiment of the present invention;

in the reference symbols: 1-a condensate recovery tank; 2-a steam ejector; 3-workshop steam using equipment; 4-a first conduit; 5-a second conduit; 6-a first valve; 7-a second valve; 8-a heat exchanger; 9-a third conduit; 10-a condensate delivery pump; 11-a hot water tank; 12-shop hot water usage points; 13-a low temperature water tank; 14-water cooling tower.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, an embodiment of the present invention provides a system for comprehensively utilizing steam condensate and flash steam in a pharmaceutical factory, where a condensate recovery tank 1 is adopted to collect condensate generated by steam equipment, and flash steam in the condensate recovery system is mixed with high-pressure steam in a park through a steam ejector 2 to generate low-pressure steam for heating workshop production equipment, so as to replace part of a steam pressure reducing valve set, thereby realizing non-back-pressure closed condensate recovery, recovering the heat value of the flash steam, and reducing the steam usage amount. On the other hand, the recovered condensed water is subjected to heat exchange to form hot water which is reused in the production system, the cooled condensed water is reused as production water or reclaimed water, and finally the recovery and reuse of the steam condensed water heat value, the water resource and the exhaust heat value are realized, so that the drinking water consumption of a factory is reduced, and the steam consumption is further reduced. The comprehensive utilization scheme of the condensed water can greatly save energy, improve the economic benefit of a workshop, further save steam energy on the basis of the traditional open condensed water recovery system, and greatly reduce the production and operation cost of the enterprise. Specifically, the system comprises a condensate water recovery tank 1 for receiving steam condensate water and outputting flooding gas, a steam ejector 2 for mixing the flooding gas with external high-pressure steam to generate low-pressure steam, and workshop steam using equipment 3 for receiving the low-pressure steam, wherein the high-pressure steam is connected with the steam ejector 2 through a first pipeline 4.

Referring to fig. 1 as an optimized solution of the embodiment of the present invention, the first pipeline 4 is connected to the plant steam utilization equipment 3 through a second pipeline 5, and a first valve 6 is installed on the second pipeline 5. In addition, a second valve 7 is mounted on the first pipe 4. In the present embodiment, by providing the first valve 6 and the second pipe 5, it is possible to directly supply high-pressure steam to the plant steam using device 3 as necessary. And a second valve 7 is provided to control the discharge of the high pressure steam.

As an optimized solution of the embodiment of the present invention, please refer to fig. 1, the system further includes a heat exchanger 8 for exchanging heat between the condensed water recovered by the condensed water recovery tank 1 and the drinking water to form hot water. In this embodiment, the condensate water after retrieving can pass through the heat exchanger 8 heat transfer with the drinking water, behind the heat transfer, regardless of the hot water that trades out or the low temperature water after the heat transfer all can reuse rationally.

Further optimizing the above scheme, referring to fig. 1, the condensate recovery tank 1 is communicated with the heat exchanger 8 through a third pipeline 9, and a condensate transfer pump 10 is installed on the third pipeline 9. In the present embodiment, since the third piping 9 is connected to the bottom of the condensate recovery tank 1, it can be supplied by using the condensate feed pump 10.

Referring to fig. 1 as an optimized solution of the embodiment of the present invention, the system further includes a hot water tank 11 for storing hot water, and the heat exchanger 8 is connected to the hot water tank 11. In this embodiment, a hot water pipe may be used to store the hot water exchanged by the heat exchanger 8, so as to be conveniently transported to a place where it is needed.

Further optimizing the above scheme, referring to fig. 1, the hot water tank 11 is communicated with a hot water using point 12 of a workshop. In this embodiment, the place where hot water is needed is the hot water use point 12 of the plant.

Referring to fig. 1 as an optimized scheme of the embodiment of the present invention, the system further includes a low-temperature water tank 13 for storing the condensed water cooled by the heat exchanger 8, and the heat exchanger 8 is connected to the low-temperature water tank 13. In this embodiment, besides the hot water tank 11, a low temperature water tank 13 may be provided for storing low temperature water for being guided to a desired place for use.

To further optimize the above scheme, please refer to fig. 1, the low temperature water tank 13 is connected to the water cooling tower 14. In this embodiment, the cooling tower 14 is the place where the low temperature water is needed. The low temperature water may be used as make up water or as intermediate water for the cooling tower 14.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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