阅读说明：本技术 W波段表贴气密微波封装集成结构 (W-waveband surface-mounted airtight microwave packaging integrated structure ) 是由 周彪 孔令甲 要志宏 彭同辉 王玉 许向前 王建 胡丹 高立昆 李德才 李宇 于 2020-12-23 设计创作，主要内容包括：本发明提供了一种W波段表贴气密微波封装集成结构,属于微波封装技术领域,包括底座、PCB基板、W波段表贴封装单元以及壳体,底座设有波导输入接口和波导输出接口；PCB基板固定于底座上,PCB基板上设有分别与波导输入接口和波导输出接口连通的金属化波导孔；W波段表贴封装单元固定于PCB基板上；壳体设有封装腔,壳体固定于底座上,将PCB基板和W波段表贴封装单元封装于封装腔内。本发明能够实现W波段表贴气密微波封装对外接口由介质波导至标准金属波导接口的转换,W波段表贴气密微波封装可以直接与用户的标准金属波导法兰口对接,对接简单方便,使得W波段表贴气密微波封装能够广泛应用。(The invention provides a W-band surface-mounted airtight microwave packaging integrated structure, which belongs to the technical field of microwave packaging and comprises a base, a PCB (printed circuit board) substrate, a W-band surface-mounted packaging unit and a shell, wherein the base is provided with a waveguide input interface and a waveguide output interface; the PCB substrate is fixed on the base, and metallized waveguide holes respectively communicated with the waveguide input interface and the waveguide output interface are formed in the PCB substrate; the W-band surface mount packaging unit is fixed on the PCB substrate; the shell is provided with a packaging cavity, the shell is fixed on the base, and the PCB substrate and the W-band surface-mounted packaging unit are packaged in the packaging cavity. The invention can realize the conversion of the W-band surface-mounted airtight microwave package external interface from the dielectric waveguide to the standard metal waveguide interface, the W-band surface-mounted airtight microwave package can be directly butted with the standard metal waveguide flange interface of a user, the butting is simple and convenient, and the W-band surface-mounted airtight microwave package can be widely applied.)

W wave band table pastes airtight microwave package integrated configuration, its characterized in that includes:

the base is provided with a waveguide input interface and a waveguide output interface;

the PCB substrate is fixed on the base, and metalized waveguide holes respectively communicated with the waveguide input interface and the waveguide output interface are formed in the PCB substrate;

the W-band surface-mounted packaging unit is fixed on the PCB substrate; and

and the shell is fixed on the base and encapsulates the PCB substrate and the W-band surface-mounted encapsulation unit in the encapsulation cavity.

2. The W-band surface-mounted hermetic microwave package integrated structure of claim 1, wherein a waveguide turning structure is disposed at a corner where the waveguide input interface communicates with the metallized waveguide hole, and a waveguide turning structure is disposed at a corner where the waveguide output interface communicates with the metallized waveguide hole, the waveguide turning structure being configured to change a direction of waveguide transmission.

3. The W-band surface mount hermetic microwave package integrated structure of claim 2, wherein the waveguide turning structure is a stepped block, the stepped block comprising at least one stepped surface.

4. The W-band surface-mounted hermetic microwave package integrated structure of claim 1, wherein the metallized waveguide hole is a stepped hole, cross-sectional dimensions of the stepped hole are arranged from large to small from the base toward the W-band surface-mounted package unit, and the stepped hole near one end of the base is defined as a first stepped hole.

5. The W-band surface-mounted airtight microwave package integrated structure of any one of claims 1 to 4, further comprising a metal carrier plate, wherein the metal carrier plate is directly fixed on the base, the PCB substrate is fixed on the metal carrier plate, waveguide transmission holes are formed in the metal carrier plate corresponding to the waveguide input interface communication and the waveguide output interface, and the cross-sectional dimension of the waveguide transmission holes is not less than the cross-sectional dimension of the metallized waveguide holes.

6. The W-band surface-mounted airtight microwave package integrated structure of claim 5, wherein said metal carrier is packaged in said package cavity.

7. The W-band surface-mounted airtight microwave package integrated structure of claim 5, wherein said metal carrier has positioning pins thereon, and said PCB substrate has positioning holes adapted to said positioning pins thereon.

8. The W-band surface-mounted airtight microwave package integrated structure of claim 5, wherein said metal carrier is fixedly connected with said base through a bolt penetrating said base.

9. The W-band surface-mounted hermetic microwave package integrated structure of claim 8, wherein a threaded blind hole is formed on a surface of the metal carrier connected to the base, and the bolt penetrates through the base and is in threaded connection with the threaded blind hole.

10. The W-band surface mount hermetic microwave package integrated structure of claim 5, wherein a cross-sectional dimension of the waveguide transmission hole, a cross-sectional dimension of the metallized waveguide hole are consistent with a cross-sectional dimension of the waveguide input interface and the waveguide output interface.

Technical Field

The invention belongs to the technical field of microwave packaging, and particularly relates to a W-band surface-mounted airtight microwave packaging integrated structure.

Background

With the gradual popularization of the application of terahertz technology, more and more high-frequency chips are widely used, a W-band is a frequency band with very wide application range, and the low-noise amplifier chip, the power amplifier chip, the detector chip, the frequency multiplier chip, the frequency mixing chip and the like of the frequency band are applied to the aspects of terahertz security inspection, substance detection, remote sensing, medical diagnosis and the like.

At present, the technical means is to realize surface-mounted airtight packaging of the chip and realize integration of a surface-mounted device and a metal waveguide box body. After the chip is packaged by surface mounting, the external interface is a dielectric waveguide interface and cannot be directly butted with a standard metal waveguide interface of a user.

Disclosure of Invention

The invention aims to provide a W-waveband surface-mounted airtight microwave packaging integrated structure, and aims to solve the problem that a dielectric waveguide port cannot be in butt joint with a standard metal waveguide flange port after W-waveband surface-mounted packaging.

In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a W wave band table pastes airtight microwave package integrated configuration, includes: the device comprises a base, a PCB (printed circuit board) substrate, a W-waveband surface-mounted packaging unit and a shell, wherein the base is provided with a waveguide input interface and a waveguide output interface; the PCB substrate is fixed on the base, and metallized waveguide holes respectively communicated with the waveguide input interface and the waveguide output interface are formed in the PCB substrate; the W-band surface mount packaging unit is fixed on the PCB substrate; the shell is provided with a packaging cavity, the shell is fixed on the base, and the PCB substrate and the W-waveband surface-mounted packaging unit are packaged in the packaging cavity.

As another embodiment of the present application, a waveguide turning structure is disposed at a corner where the waveguide input interface is communicated with the metallized waveguide hole, and a waveguide turning structure is disposed at a corner where the waveguide output interface is communicated with the metallized waveguide hole, where the waveguide turning structure is used to change a direction of waveguide transmission.

As another embodiment of the present application, the waveguide turning structure is a stepped block, and the stepped block includes at least one stepped surface.

As another embodiment of this application, the metallized waveguide hole is the shoulder hole, certainly the base to the encapsulation unit direction is pasted to the W wave band table, the cross-sectional dimension of shoulder hole is arranged from big to little to the definition is close to the shoulder hole of base one end is first shoulder hole.

As another embodiment of this application, still include the metal support plate, the metal support plate snap-on is in on the base, the PCB base plate is fixed on the metal support plate, correspond on the metal support plate waveguide input interface intercommunication with waveguide output interface is equipped with the waveguide transmission hole, the cross-sectional dimension of waveguide transmission hole is not less than the cross-sectional dimension of metallized waveguide hole.

As another embodiment of the present application, the metal carrier is packaged in the package cavity.

As another embodiment of this application, be equipped with the locating pin on the metal support plate, be equipped with the adaptation on the PCB base plate the locating hole of locating pin.

As another embodiment of the present application, the metal carrier is fixedly connected to the base through a bolt penetrating through the base.

As another embodiment of this application, the metal carrier plate with the one side that the base links to each other is equipped with the screw thread blind hole, the bolt runs through the base with screw thread blind hole threaded connection.

As another embodiment of the present application, the cross-sectional dimensions of the waveguide transmission hole and the cross-sectional dimensions of the metallized waveguide hole are the same as the cross-sectional dimensions of the waveguide input interface and the waveguide output interface.

The W-band surface-mounted airtight microwave packaging integrated structure provided by the invention has the beneficial effects that: compared with the prior art, the W-band surface-mounted airtight microwave packaging integrated structure has the advantages that the waveguide input/output interface is arranged on the base, the conversion from the dielectric waveguide to the standard metal waveguide interface of the W-band surface-mounted airtight microwave packaging external interface can be realized, the W-band surface-mounted airtight microwave packaging can be directly butted with the standard metal waveguide flange port of a user, the butting is simple and convenient, and the W-band surface-mounted airtight microwave packaging can be widely applied.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic cross-sectional structure diagram of a W-band surface-mount hermetic microwave package integrated structure according to an embodiment of the present invention;

fig. 2 is a schematic view of an appearance three-dimensional structure of a W-band surface-mount airtight microwave package integrated structure according to an embodiment of the present invention;

fig. 3 is a first schematic diagram illustrating an internal structure of a W-band surface-mount airtight microwave package integrated structure according to an embodiment of the present invention;

fig. 4 is a schematic diagram of an internal structure of a W-band surface-mount airtight microwave package integrated structure according to an embodiment of the present invention;

fig. 5 is a schematic perspective view of a base according to an embodiment of the present invention.

In the figure: 1. a packaging cavity; 2. a housing; 3. a PCB substrate; 4. positioning pins; 5. a metal carrier plate; 6. a waveguide input interface; 7. a base; 8. a pin; 9. a bolt; 10. a steering structure; 11. a waveguide output interface; 12. a stepped hole; 13. BGA ball-planting bonding pads; 14. and the W-band surface is pasted with a packaging unit.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1 to 5, a W-band surface mount hermetic microwave package integrated structure provided by the present invention will now be described. The W-waveband surface-mount airtight microwave packaging integrated structure comprises a base 7, a PCB (printed circuit board) 3, a W-waveband surface-mount packaging unit 14 and a shell 2, wherein the base 7 is provided with a waveguide input interface 6 and a waveguide output interface 11; the PCB substrate 3 is fixed on the base 7, and metallized waveguide holes respectively communicated with the waveguide input interface 6 and the waveguide output interface 11 are formed in the PCB substrate 3; the W-band surface mount packaging unit 14 is fixed on the PCB substrate 3; the shell 2 is provided with an encapsulation cavity 1, the shell 2 is fixed on the base 7, and the PCB substrate 3 and the W-waveband surface-mount encapsulation unit 14 are encapsulated in the encapsulation cavity 1.

Compared with the prior art, the W-band surface-mounted airtight microwave packaging integrated structure provided by the invention has the advantages that the waveguide input/output interface is arranged on the base 7, the conversion from the dielectric waveguide to the standard metal waveguide interface of the W-band surface-mounted airtight microwave packaging external interface can be realized, the W-band surface-mounted airtight microwave packaging can be directly butted with the standard metal waveguide flange interface of a user, the butting is simple and convenient, and the wide application of the W-band surface-mounted airtight microwave packaging becomes possible.

In the embodiment, the waveguide input interface 6 and the waveguide output interface 11 adopt a WR-10 standard waveguide interface, and can be directly butted with a standard metal waveguide flange port of a user, so that the method is applied to the fields of terahertz security inspection, substance detection, remote sensing, medical diagnosis and the like, and the connection and the conversion are simple and convenient.

In this embodiment, the W-band surface mount package unit 14 and the PCB substrate 3 are fixed as follows: the BGA is directly soldered by soldering, or is bonded by conductive adhesive, or is physically pressed.

The PCB substrate 3 is made of FR4 board, RO4350B board and other boards; the base 7 is a metal piece and is made of materials such as aluminum, copper and the like; the shell 2 is made of metal and is made of materials such as aluminum and copper. The base 7 is bolted to the housing 2. FR4 board is also called epoxy glass cloth laminate, epoxy board for short. The epoxy glass cloth laminated board is a laminated product formed by hot pressing of chemically treated alkali-free glass fiber cloth for electricians as a base material and epoxy resin as an adhesive, and has high mechanical strength at high temperature and good electrical performance stability at high humidity. The method is suitable for the fields of machinery, electricity, electronics and the like.

Referring to fig. 1 and 5, a waveguide turning structure 10 is disposed at a corner where the waveguide input interface 6 is communicated with the metallized waveguide hole, a waveguide turning structure 10 is disposed at a corner where the waveguide output interface 11 is communicated with the metallized waveguide hole, and the waveguide turning structure 10 is used for changing a waveguide transmission direction. The conversion of the signal from parallel transmission to vertical transmission is achieved by the waveguide turning structure 10.

As a specific implementation manner of the embodiment of the present invention, referring to fig. 1 and fig. 5, the waveguide turning structure 10 is a stepped block, and the stepped block at least includes a stepped surface to turn the waveguide signal. In the present embodiment, two steps, i.e., two step surfaces, are used. The more stepped surfaces, the better the index will be and the wider the frequency band will be.

In this embodiment, referring to fig. 5, the waveguide turning structure 10 may also be a baffle disposed at a corner and in a step shape, where the baffle is perpendicular to inner walls of the waveguide input interface 6 and the waveguide output interface 11, and a width of the baffle near one end of the W-band surface-mounted packaging unit 14 is smaller than a width of the baffle far away from the W-band surface-mounted packaging unit, that is, a step shape may be formed.

Referring to fig. 1, a metalized waveguide hole is a step hole 12, the cross-sectional dimensions of the step hole 12 are arranged from large to small in the direction from the base 7 to the W-band surface-mounted package unit 14, and the step hole 12 near one end of the base 7 is defined as a first step hole. The stepped hole 12 of the present embodiment is a two-step hole, i.e., has two sizes of hole diameters.

In the embodiment, the cross-sectional dimension of the first stepped hole is consistent with the cross-sectional dimensions of the waveguide input interface 6 and the waveguide output interface 11, for example, is consistent with the dimension of a WR10 standard waveguide interface, and is 2.54mm × 1.27mm, the inner wall of the waveguide hole is metalized, and the microwave transmission therein is consistent with the transmission state in the metal waveguide; the second step hole is a narrower step with metalized inner wall, and the impedance matching from the standard waveguide to the dielectric waveguide is realized by using a lambda/4 change line principle. The lambda/4 line-changing principle, i.e. the lambda/4 impedance match line, or the 1/4 wavelength transmission line impedance, has been an important component in radio frequency microwave circuits in the prior art, and the impedance matching is mainly due to the fact that the reflected voltage wave in the circuit is reduced by matching, and therefore the loss is reduced. Meanwhile, the matching network also has important influence on the gain, noise and output power of the device. In a microwave transmission system, the problems of the transmission efficiency, the power capacity and the working stability of the system, the errors and the measurement precision of a microwave measurement system, the quality of microwave components and the like are involved.

As a specific implementation manner of the embodiment of the present invention, please refer to fig. 1 and fig. 4, the present invention further includes a metal carrier 5, the metal carrier 5 is directly fixed on the base 7, the PCB substrate 3 is fixed on the metal carrier 5, waveguide transmission holes are formed on the metal carrier 5 corresponding to the waveguide input interface 6 and the waveguide output interface 11, and the cross-sectional size of the waveguide transmission holes is not smaller than the cross-sectional size of the metalized waveguide holes. Arranging a metal carrier plate 5, welding the PCB substrate 3 on the metal carrier plate 5, and fixing the metal carrier plate 5 and the base 7 together from the back of the base 7 through a bolt 9, so that the PCB substrate 3 can be fixed. This kind of fixed mode need not to set up the mounting hole fixed with base 7 on PCB base plate 3, and is at the back of PCB base plate, realizes fixing of PCB base plate 3 through the fixed realization of metal carrier plate 5 with base 7, compares the conventional mode of setting up the mounting hole on PCB base plate fixedly, has the advantage as follows: (1) the problems of deformation caused by direct fixation of the PCB substrate 3 on the base 7, poor sealing of the waveguide transmission cavity and leakage caused by poor sealing are solved, the sealing property and the shielding property of the waveguide transmission channel are improved, and the authenticity of transmission signals is improved; (2) PCB base plate 3 passes through the metal carrier to be fixed on base 7, and during the bolt 9 connection, spreads into bolt 9 from the back of base 7 into, compares from the positive fixed PCB base plate 3 equipment mode, can not destroy PCB base plate 3's integrality, and does not occupy PCB base plate 3's effective utilization area, has improved PCB base plate 3's effective utilization ratio, and the equipment is convenient.

As a specific implementation manner of the embodiment of the invention, please refer to fig. 1, a metal carrier 5 is packaged in a package cavity 1.

Referring to fig. 1, a metal carrier 5 is provided with a positioning pin 4, and a PCB substrate 3 is provided with a positioning hole adapted to the positioning pin 4. The alignment of the positioning pins 4 ensures the concentricity of the waveguide port on the metal carrier plate 5 and the waveguide port on the PCB substrate 3.

Referring to fig. 1, a metal carrier 5 is fixedly connected to a base 7 by a bolt 9 penetrating the base 7. Wherein the metal carrier plate 5 and the base 7 are positioned by a pin 8.

Referring to fig. 1, a threaded blind hole is formed on a surface of the metal carrier 5 connected to the base 7, and a bolt 9 penetrates through the base 7 and is threadedly connected to the threaded blind hole.

The assembly process of the embodiment comprises the following steps:

step one, a W-wave band surface-mounted packaging unit 14 is welded to the front surface of a PCB substrate 3 through a BGA ball-planting bonding pad 13;

welding the back surface of the PCB substrate 3 to the front surface of the lower-layer metal carrier plate 5;

thirdly, the metal carrier plate 5 is fixed on the front surface of the base 7 by penetrating through the back surface of the base 7 by using a bolt 9; and forming a W-band surface-mounted airtight microwave packaging integrated structure.

Referring to fig. 1, the microwave transmission path of the present invention is as follows:

standard waveguide WR-10 interfaces are formed on two sides of the base 7;

microwave signals are fed in from the waveguide input interface 6, and the parallel transmission of the signals is converted into vertical transmission through the waveguide turning structure 10;

then, the transmission is firstly transmitted through the standard waveguide transmission hole of the metal carrier plate 5 and then through the stepped hole 12 of the two-step PCB substrate 3; the PCB substrate 3 is made of FR4 board;

then, the interconnection between the upper ALN airtight pipe shell and the lower PC substrate B is realized through a BGA ball-planting (namely a ball grid array packaging technology) bonding pad;

and finally, feeding the microwave signal into the W-band surface-mounted airtight packaging unit through the dielectric waveguide to further complete the processing of the microwave signal, and transmitting the processed microwave signal out of the waveguide output interface 11 through the mirror image structure.

A layer of air waveguide is formed on a microwave transmission path through reasonable ball distribution (BGA ball mounting pads 13), so that microwave signals can be well transmitted, meanwhile, the layer can realize that Pad on a PCB substrate 3 and Pad inside a W-band surface-mounted airtight microwave packaging unit are locally interconnected through solder balls (BGA ball mounting), and therefore low-frequency electrical connection is realized, and the microwave packaging unit can be used for transmitting power signals and low-frequency signals below 20 GHz.

Referring to fig. 1, the cross-sectional dimensions of the waveguide transmission hole and the metallized waveguide hole are consistent with the cross-sectional dimensions of the waveguide input interface 6 and the waveguide output interface 11. Specifically, the cross-sectional dimension of the first stepped hole coincides with the cross-sectional dimension of the waveguide input interface 6. When the waveguide signal is transmitted, the waveguide signal is transmitted through the standard waveguide transmission hole of the metal carrier plate 5 and then through the stepped hole 12 of the two-step PCB substrate 3, wherein the size of the first step hole is consistent with that of the WR10 standard waveguide, and the transmission state of the microwave in the first step hole is consistent with that of the microwave in the metal waveguide; the second-step stepped hole is a section of narrower stepped hole with metalized inner wall, and the impedance matching from the standard waveguide to the dielectric waveguide is realized by using a lambda/4 change line principle.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.