Preparation method of olefin-unsaturated carboxylic acid copolymer, olefin-unsaturated carboxylic acid copolymer and application thereof

文档序号:695202 发布日期:2021-05-04 浏览:6次 中文

阅读说明:本技术 一种烯烃-不饱和羧酸共聚物的制备方法、烯烃-不饱和羧酸共聚物及其应用 (Preparation method of olefin-unsaturated carboxylic acid copolymer, olefin-unsaturated carboxylic acid copolymer and application thereof ) 是由 高榕 郭子芳 李昕阳 张晓帆 赖菁菁 顾元宁 周俊领 刘东兵 马冬 于 2019-10-31 设计创作,主要内容包括:本发明涉及一种烯烃-不饱和羧酸共聚物的制备方法及由所述方法制备的烯烃-不饱和羧酸共聚物。该烯烃-不饱和羧酸共聚物的制备方法中使用的催化剂包括式I所示的胺基亚胺类配合物。本发明的制备方法可制得球形和/或类球形聚合物,在工业应用中具有良好的前景。(The present invention relates to a method for preparing an olefin-unsaturated carboxylic acid copolymer and an olefin-unsaturated carboxylic acid copolymer prepared by the method. The catalyst used in the preparation method of the olefin-unsaturated carboxylic acid copolymer comprises an amino imine complex shown in formula I. The preparation method can prepare spherical and/or spheroidal polymers and has good prospect in industrial application.)

1. A process for producing an olefin-unsaturated carboxylic acid copolymer, which comprises polymerizing an olefin and an unsaturated carboxylic acid in the presence of a catalyst and optionally a chain transfer agent to produce the olefin-unsaturated carboxylic acid copolymer,

the catalyst comprises a main catalyst and an optional cocatalyst, wherein the main catalyst comprises an amino imine complex shown as a formula I:

in the formula I, R1And R2The same or different, independently selected from C1-C30 hydrocarbyl containing or not containing substituent; r21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl containing substituent or not containing substituent, and C1-C20 alkoxy containing substituent or not containing substituent; r21-R24Optionally forming a ring with each other, preferably R21And R22Forming a benzene ring, which may have a substituent; r5Selected from hydrogen and substituted or unsubstituted C1-C20 hydrocarbyl; r11Selected from C1-C20 substituted or unsubstituted hydrocarbon groups; y is selected from non-metal atoms of group VIA; m is a group VIII metal; x is selected from halogen, containingA substituted or unsubstituted C1-C10 hydrocarbyl group and a substituted or unsubstituted C1-C10 hydrocarbyloxy group.

2. The method of claim 1, wherein R is1And R2Selected from substituted or unsubstituted C1-C20 alkyl and/or substituted or unsubstituted C6-C20 aryl, preferably R1And/or R2Is a group of formula A:

in the formula A, R1-R5The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl with or without substituent, C2-C20 alkenyl with or without substituent, C2-C20 alkynyl with or without substituent, C1-C20 alkoxy with or without substituent, C2-C20 alkenyloxy with or without substituent, C2-C20 alkynyloxy with or without substituent, C6-C20 aryl with or without substituent, C7-C20 aralkyl with or without substituent, C7-C20 alkaryl with or without substituent, C6-C20 aryloxy with or without substituent, C7-C20 aralkyloxy with or without substituent, and C7-C20 alkaryloxy with or without substituent; r1-R5Optionally forming a ring with each other;

preferably, in formula A, R1-R5The substituents are respectively and independently selected from hydrogen, halogen, hydroxyl, C1-C10 alkyl with or without substituent, C2-C10 alkenyl with or without substituent, C2-C10 alkynyl with or without substituent, C1-C10 alkoxy with or without substituent, C2-C10 alkenyloxy with or without substituent, C2-C10 alkynyloxy with or without substituent, C6-C15 aryl with or without substituent, C7-C15 aralkyl with or without substituent, C7-C15 alkylaryl with or without substituent, and C1-C10 alkylaryl with or without substituentC6-C15 aryloxy containing substituent groups, C7-C15 aralkyloxy containing substituent groups or without substituent groups, and C7-C15 alkaryloxy containing substituent groups or without substituent groups;

more preferably, R1-R5The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C6 alkyl with or without substituent, C2-C6 alkenyl with or without substituent, C2-C6 alkynyl with or without substituent, C1-C6 alkoxy with or without substituent, substituted or unsubstituted C2-C6 alkenyloxy, substituted or unsubstituted C2-C6 alkynyloxy, substituted or unsubstituted C6-C10 aryl, substituted or unsubstituted C7-C10 aralkyl, substituted or unsubstituted C7-C10 alkaryl, substituted or unsubstituted C6-C10 aryloxy, substituted or unsubstituted C7-C10 aralkyloxy and substituted or unsubstituted C7-C10 alkaryloxy.

3. The method of claim 1 or 2, wherein M is selected from nickel and palladium; y is selected from O and S; x is selected from halogen, C1-C10 alkyl with or without substituent and C1-C10 alkoxy with or without substituent, preferably selected from halogen, C1-C6 alkyl with or without substituent and C1-C6 alkoxy with or without substituent;

R11is selected from C1-C20 alkyl with or without substituent, preferably C1-C10 alkyl with or without substituent, more preferably C1-C6 alkyl with or without substituent;

R5selected from the group consisting of substituted or unsubstituted C1-C20 alkyl, substituted or unsubstituted C6-C20 aryl, substituted or unsubstituted C7-C20 aralkyl, and substituted or unsubstituted C7-C20 alkaryl; preferably, R5Selected from the group consisting of substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted C6-C10 aryl, substituted or unsubstituted C7-C15 aralkyl, and substituted or unsubstituted C7-C15 alkaryl, more preferably, R5Selected from containing or not containing substituentsC1-C6 alkyl, such as methyl, ethyl, propyl or butyl.

4. The method of any one of claims 1-3, wherein R is21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl with or without substituent, C2-C20 alkenyl with or without substituent, C2-C20 alkynyl with or without substituent, C1-C20 alkoxy with or without substituent, C2-C20 alkenyloxy with or without substituent, C2-C20 alkynyloxy with or without substituent, C6-C20 aryl with or without substituent, C7-C20 aralkyl with or without substituent, C7-C20 alkaryl with or without substituent, C6-C20 aryloxy with or without substituent, C7-C20 aralkyloxy with or without substituent, and C7-C20 alkaryloxy with or without substituent; r21-R24Optionally forming a ring with each other;

preferably, R21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C10 alkyl with or without substituent, C2-C10 alkenyl with or without substituent, C2-C10 alkynyl with or without substituent, C1-C10 alkoxy with or without substituent, C2-C10 alkenyloxy with or without substituent, C2-C10 alkynyloxy with or without substituent, C6-C15 aryl with or without substituent, C7-C15 aralkyl with or without substituent, C7-C15 alkaryl with or without substituent, C6-C15 aryloxy with or without substituent, C7-C15 aralkyloxy with or without substituent, and C7-C15 alkaryloxy with or without substituent;

more preferably, R21-R24The same or different, are each independently selected from hydrogen, C1-C10 alkyl, halogenated C1-C10 alkyl, C1-C10 alkoxy, halogenated C1-C10 alkoxy and halogen, more preferably from hydrogen, C1-C6 alkyl, halogenated C1-C6 alkyl, C1-C6 alkoxy, halogenated C1-C6 alkoxy and halogen.

5. A process according to any one of claims 1 to 4, characterised in that the substituents are selected from halogen, hydroxy, C1-C10 alkyl, halogenated C1-C10 alkyl, C1-C10 alkoxy and halogenated C1-C10 alkoxy; the substituents are preferably selected from halogen, hydroxy, C1-C6 alkyl, halogenated C1-C6 alkyl, C1-C6 alkoxy and halogenated C1-C6 alkoxy;

preferably, the C1-C6 alkyl group is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl and isobutyl, n-pentyl, isopentyl, n-hexyl, isohexyl, 3, 3-dimethylbutyl;

preferably, the C1-C6 alkoxy group is selected from methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy and isobutoxy, n-pentoxy, isopentoxy, n-hexoxy, isohexoxy, 3, 3-dimethylbutoxy;

preferably, the halogen is selected from fluorine, chlorine, bromine and iodine.

6. The method of any one of claims 1-5, wherein the aminoimine complex has the structure of formula IA:

wherein R is31-R34And R in the formula I21-R24Having the same definition, preferably, R33And R34Is hydrogen.

7. The process of any one of claims 1 to 5, wherein the procatalyst comprises one or more of the following complexes:

1) a complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

2) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

3) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

4) A complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

5) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

6) A complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

7) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

8) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

9) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

10) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

11) A complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

12) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

13) A complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

14) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

15) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

16) a complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

17) a complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

18) a complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

19) a complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

20) a complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

21) a complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

22) a complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

23) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

24) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

25) A complex of formula II wherein R1-R6=Me,R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

26) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

27) A complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

28) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

29) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

30) a complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

31) a complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

32) a complex of formula II wherein R1-R6=Me,R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

33) a complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

34) a complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

35) a complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

29) a complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

30) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

31) A complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

32) A complex of formula (II') wherein R1-R6=Me,R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

33) A complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

34) A complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

35) A complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

36) A complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

37) a complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

38) a complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

39) a complex of formula (II') wherein R1-R6=Me,R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

40) a complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

41) a complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

42) a complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

43) a complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=HR31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

44) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

45) A complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

46) A complex of formula (II') wherein R1-R6=Me,R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

47) A complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

48) A complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

49 of the formula (II'), wherein R1=R3=R4=R6=F,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

50) A complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

51) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

52) a complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

53) a complex of formula (II') wherein R1-R6=Me,R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

54) a complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

55) a complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

56) a complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11I.e., isobutyl, M ═ Ni, Y ═ O, and X ═ Br.

8. The process according to any one of claims 1 to 7, wherein the olefin comprises an olefin having 2 to 16 carbon atoms, preferably the olefin comprises ethylene or an alpha-olefin having 3 to 16 carbon atoms, and/or the unsaturated carboxylic acid is selected from one or more unsaturated carboxylic acids of formula G:

in the formula G, L1-L3Each independently selected from H and C with or without substituent1-C30Alkyl radical, L4Is C having a pendant group1-C30An alkylene group;

preferably, the content of the structural unit derived from the unsaturated carboxylic acid represented by the formula G in the copolymer is 0.2 to 15.0 mol%, more preferably 0.7 to 10.0 mol%;

preferably, L1And L2Is H, L3Is H or C1-C30Alkyl radical, L4Is C having a pendant group1-C30An alkylene group;

more preferably, L1And L2Is H, L3Is H or C1-C20Alkyl radical, L4Is C having a pendant group1-C20An alkylene group;

still more preferably, L1And L2Is H, L3Is H or C1-C10Alkyl radical, L4Is C having a pendant group1-C10An alkylene group;

further preferably, L1And L2Is H, L3Is H or C1-C10Alkyl radical, L4Is C having a pendant group1-C6An alkylene group.

9. The method of claim 8, wherein L is1-L3Wherein said substituents are selected from halogen, C1-C10Alkyl radical, C1-C10Alkoxy radical, C6-C10One or more of aryl, cyano and hydroxy; more preferably L1-L3Wherein the substituent is selected from one or more of C1-C6 alkyl, halogen and C1-C6 alkoxy;

the side group in L4 is selected from halogen and C6-C20Aryl radical, C1-C20Alkyl and C1-C20One or more of alkoxy, said C6-C20Aryl radical, C1-C20Alkyl and C1-C20Alkoxy is optionally substituted by a substituent, preferably selected from halogen, C1-C10Alkyl radical, C1-C10Alkoxy radical, C6-C10One or more of aryl and hydroxyl.

10. A process according to any one of claims 1 to 9, characterised in that the cocatalyst is selected from organoaluminium compounds and/or organoboron compounds; the organic aluminum compound is selected from one or more of alkyl aluminoxane, alkyl aluminum and alkyl aluminum halide; the organoboron compound is selected from an aryl boron and/or a borate; the chain transfer agent is selected from one or more of alkyl aluminum, alkyl magnesium and alkyl zinc;

preferably, when the cocatalyst is an organoaluminum compound, the molar ratio of aluminum in the cocatalyst to M in the diimine metal complex is (10-10)7):1, preferably (10-100000) 1, more preferably (100-; when the cocatalyst is an organic boron compound, the molar ratio of boron in the cocatalyst to M in the diimine metal complex is (0.1-1000):1, preferably (0.1-500): 1; the molar ratio of the chain transfer agent to M in the diimine metal complex is (0.1-5000):1, preferably (1.0-1000): 1.

11. The olefin-unsaturated carboxylic acid copolymer prepared according to the method of any one of claims 1 to 10, which is spherical and/or spheroidal, and/or has a particle diameter of 0.1 to 50 mm.

12. Use of an olefin-unsaturated carboxylic acid copolymer prepared according to the process of any one of claims 1 to 10 or the olefin-unsaturated carboxylic acid copolymer of claim 11 as a polyolefin material.

Technical Field

The invention belongs to the field of preparation of high molecular polymers, and particularly relates to a preparation method of an olefin-unsaturated carboxylic acid copolymer.

Background

The polyolefin product has low price, excellent performance and wide application range. Under the condition of keeping the original excellent physical and chemical properties of the polyolefin, polar groups are introduced into polyolefin molecular chains by a chemical synthesis method, so that the chemical inertness, the printing property, the wettability and the compatibility with other materials can be improved, and new characteristics which are not possessed by raw materials are endowed. High pressure free radical polymerization is currently used commercially to promote direct copolymerization of olefins with polar monomers, such as ethylene-vinyl acetate, ethylene-methyl methacrylate, and ethylene-acrylic acid copolymers. Although the polar comonomer can be directly introduced into the polyolefin chain by high-pressure radical copolymerization, the method requires high-temperature and high-pressure conditions, and is high in energy consumption and expensive in equipment cost.

As a preparation technology of polymers at normal temperature and normal pressure, coordination catalytic copolymerization has attracted extensive attention due to its remarkable effects in reducing energy consumption, improving reaction efficiency and the like. The catalyst participates in the reaction process, so that the activation energy of the copolymerization reaction of the olefin monomer and the polar monomer is greatly reduced, and the functional polymer with higher molecular weight can be obtained at lower temperature and pressure. Currently, only a few documents report the use of transition metal complexes to catalyze the copolymerization of olefins and unsaturated alcohols. However, in the prior art, the polymer obtained by any method is a viscous massive solid, so that the polymer is easily scaled in polymerization equipment, and the transportation, solvent removal, granulation and the like of the polymer are difficult.

Disclosure of Invention

It is an object of the present invention to overcome the disadvantages of the prior art and to provide a novel process for preparing an olefin-unsaturated carboxylic acid copolymer. The method can directly obtain the polymer containing spherical and/or spheroidal, and the polymer has good appearance and good industrial application prospect.

In a first aspect, the present invention provides a process for producing an olefin-unsaturated carboxylic acid copolymer, which comprises polymerizing an olefin and an unsaturated carboxylic acid in the presence of a catalyst and optionally a chain transfer agent to produce the olefin-unsaturated carboxylic acid copolymer,

the catalyst comprises a main catalyst and an optional cocatalyst, wherein the main catalyst comprises an amino imine complex shown as a formula I:

in the formula I, R1And R2The same or different, independently selected from C1-C30 hydrocarbyl containing or not containing substituent; r21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl containing substituent or not containing substituent, and C1-C20 alkoxy containing substituent or not containing substituent; r21-R24Optionally forming a ring with each other, preferably R21And R22Forming a benzene ring, which may have a substituent; r5Selected from hydrogen and C1-C20 hydrocarbon radical with or without substituent;R11Selected from C1-C20 substituted or unsubstituted hydrocarbon groups; y is selected from non-metal atoms of group VIA; m is a group VIII metal; x is selected from halogen, C1-C10 alkyl with or without substituent and C1-C10 alkoxy with or without substituent.

According to some embodiments of the invention, R1And R2Selected from substituted or unsubstituted C1-C20 alkyl and or substituted or unsubstituted C6-C20 aryl, preferably R1And/or R2Is a group of formula A:

in the formula A, R1-R5The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl with or without substituent, C2-C20 alkenyl with or without substituent, C2-C20 alkynyl with or without substituent, C1-C20 alkoxy with or without substituent, C2-C20 alkenyloxy with or without substituent, C2-C20 alkynyloxy with or without substituent, C6-C20 aryl with or without substituent, C7-C20 aralkyl with or without substituent, C7-C20 alkaryl with or without substituent, C6-C20 aryloxy with or without substituent, C7-C20 aralkyloxy with or without substituent, and C7-C20 alkaryloxy with or without substituent; r1-R5Optionally forming a ring with each other.

According to some embodiments of the invention, R in formula A1-R5The substituents are selected from hydrogen, halogen, hydroxyl, C1-C10 alkyl with or without substituent, C2-C10 alkenyl with or without substituent, C2-C10 alkynyl with or without substituent, C1-C10 alkoxy with or without substituent, C2-C10 alkenyloxy with or without substituent, C2-C10 alkynyloxy with or without substituent, C6-C15 aryl with or without substituent, and C8926-C15 aryl with or without substituentC7-C15 aralkyl, substituted or unsubstituted C7-C15 alkaryl, substituted or unsubstituted C6-C15 aryloxy, substituted or unsubstituted C7-C15 aralkyloxy, and substituted or unsubstituted C7-C15 alkaryloxy.

According to some embodiments of the invention, R1-R5The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C6 alkyl with or without substituent, C2-C6 alkenyl with or without substituent, C2-C6 alkynyl with or without substituent, C1-C6 alkoxy with or without substituent, substituted or unsubstituted C2-C6 alkenyloxy, substituted or unsubstituted C2-C6 alkynyloxy, substituted or unsubstituted C6-C10 aryl, substituted or unsubstituted C7-C10 aralkyl, substituted or unsubstituted C7-C10 alkaryl, substituted or unsubstituted C6-C10 aryloxy, substituted or unsubstituted C7-C10 aralkyloxy and substituted or unsubstituted C7-C10 alkaryloxy.

According to some embodiments of the invention, M is selected from nickel and palladium.

According to some embodiments of the invention, Y is selected from O and S.

According to some embodiments of the invention, X is selected from the group consisting of halogen, substituted or unsubstituted C1-C10 alkyl, and substituted or unsubstituted C1-C10 alkoxy, preferably from the group consisting of halogen, substituted or unsubstituted C1-C6 alkyl, and substituted or unsubstituted C1-C6 alkoxy.

According to some embodiments of the invention, R11Is selected from C1-C20 alkyl with or without substituent, preferably C1-C10 alkyl with or without substituent, more preferably C1-C6 alkyl with or without substituent.

According to some embodiments of the invention, R5Selected from the group consisting of substituted or unsubstituted C1-C20 alkyl, substituted or unsubstituted C6-C20 aryl, substituted or unsubstituted C7-C20 aralkyl, and substituted or unsubstituted C7-C20 alkaryl; preferably, R5Selected from the group consisting of substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted C6-C10 aryl, substituted or unsubstituted C7-C15 aralkyl, and substituted or unsubstituted C7-C15 alkaryl, more preferably, R5Is selected from C1-C6 alkyl with or without substituent, such as methyl, ethyl, propyl or butyl.

According to some embodiments of the invention, R21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C20 alkyl with or without substituent, C2-C20 alkenyl with or without substituent, C2-C20 alkynyl with or without substituent, C1-C20 alkoxy with or without substituent, C2-C20 alkenyloxy with or without substituent, C2-C20 alkynyloxy with or without substituent, C6-C20 aryl with or without substituent, C7-C20 aralkyl with or without substituent, C7-C20 alkaryl with or without substituent, C6-C20 aryloxy with or without substituent, C7-C20 aralkyloxy with or without substituent, and C7-C20 alkaryloxy with or without substituent; r21-R24Optionally forming a ring with each other.

According to some embodiments of the invention, R21-R24The same or different, each is independently selected from hydrogen, halogen, hydroxyl, C1-C10 alkyl with or without substituent, C2-C10 alkenyl with or without substituent, C2-C10 alkynyl with or without substituent, C1-C10 alkoxy with or without substituent, substituted or unsubstituted C2-C10 alkenyloxy, substituted or unsubstituted C2-C10 alkynyloxy, substituted or unsubstituted C6-C15 aryl, substituted or unsubstituted C7-C15 aralkyl, substituted or unsubstituted C7-C15 alkaryl, substituted or unsubstituted C6-C15 aryloxy, substituted or unsubstituted C7-C15 aralkyloxy and substituted or unsubstituted C7-C15 alkaryloxy.

According to some embodiments of the invention, R21-R24The same or different, and the same or different,each independently selected from hydrogen, C1-C10 alkyl, halogenated C1-C10 alkyl, C1-C10 alkoxy, halogenated C1-C10 alkoxy and halogen, more preferably from hydrogen, C1-C6 alkyl, halogenated C1-C6 alkyl, C1-C6 alkoxy, halogenated C1-C6 alkoxy and halogen.

According to some embodiments of the invention, the substituent is selected from the group consisting of halogen, hydroxy, C1-C10 alkyl, halogenated C1-C10 alkyl, C1-C10 alkoxy, and halogenated C1-C10 alkoxy; the substituents are preferably selected from the group consisting of halogen, hydroxy, C1-C6 alkyl, halogenated C1-C6 alkyl, C1-C6 alkoxy and halogenated C1-C6 alkoxy.

According to some embodiments of the invention, the C1-C6 alkyl group is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-pentyl, isopentyl, n-hexyl, isohexyl, and 3, 3-dimethylbutyl.

According to some embodiments of the invention, the C1-C6 alkoxy group is selected from methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, n-pentoxy, isopentoxy, n-hexoxy, isohexoxy and 3, 3-dimethylbutoxy.

According to some embodiments of the invention, the halogen is selected from fluorine, chlorine, bromine and iodine.

According to some embodiments of the invention, the aminoimine complex of formula I has a substructure as shown in formula IA:

wherein R is31-R34And R in the formula I21-R24Having the same definition, preferably, R33And R34Is hydrogen.

According to some embodiments of the invention, the aminoimine complex is represented by formula II:

examples of aminoimine complexes of formula II include, but are not limited to:

1) a complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

2) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

3) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

4) A complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

5) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

6) A complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

7) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

8) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

9) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

10) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

11) A complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

12) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

13) A complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

14) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=R11=Et,M=Ni,Y=O,X=Br;

15) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

16) a complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

17) a complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

18) a complex of formula II wherein R1-R6=Me,R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

19) a complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

20) a complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

21) a complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R21=R22=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

22) a complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

23) A complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

24) A complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

25) A complex of formula II wherein R1-R6=Me,R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

26) A complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

27) A complex represented by the formula II,wherein R is1=R3=R4=R6=Cl,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

28) A complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

29) A complex of formula II wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

30) a complex of formula II wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

31) a complex of formula II wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

32) a complex of formula II wherein R1-R6=Me,R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

33) a complex of formula II wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

34) a complex of formula II wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

35) a complex of formula II wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R22=H,R21Tert-butyl radical, R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

29) a complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

30) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

31) A complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

32) A complex of formula (II') wherein R1-R6=Me,R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

33) A complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

34) A complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

35) A complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

36) A complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

37) a complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

38) a complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

39) a complex of formula (II') wherein R1-R6=Me,R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

40) a complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

41) a complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

42) a complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=R31=R32=H,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

43) a complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=HR31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

44) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

45) A complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

46) A complex of formula (II') wherein R1-R6=Me,R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

47) A complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

48) A complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

49 of the formula (II'), wherein R1=R3=R4=R6=F,R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

50) A complex of formula (II') wherein R1=R3=R4=R6Is isopropyl, R2=R5=R7-R10=H,R31=R32=R11=Et,R5=CH3,M=Ni,Y=O,X=Br;

51) A complex of formula (II') wherein R1=R3=R4=R6=Et,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

52) a complex of formula (II') wherein R1=R3=R4=R6=Me,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

53) a complex of formula (II') wherein R1-R6=Me,R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

54) a complex of formula (II') wherein R1=R3=R4=R6=Br,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

55) a complex of formula (II') wherein R1=R3=R4=R6=Cl,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

56) a complex of formula (II') wherein R1=R3=R4=R6=F,R2=R5=R7-R10=H,R31=R32=Et,R5=CH3,R11I.e., isobutyl, M ═ Ni, Y ═ O, and X ═ Br.

According to some embodiments of the invention, the unsaturated carboxylic acid is selected from one or more of the unsaturated carboxylic acids represented by formula G:

in the formula G, L1-L3Each independently selected from H and C with or without substituent1-C30Alkyl radical, L4Is C having a pendant group1-C30An alkylene group.

According to some embodiments of the present invention, the content of the structural unit derived from the unsaturated carboxylic acid represented by the formula G in the copolymer is 0.2 to 15.0 mol%, more preferably 0.7 to 10.0 mol%.

According to some embodiments of the invention, in formula G, L1And L2Is H.

According to some embodiments of the invention, in formula G, L3Is H or C1-C30An alkyl group.

According to some embodiments of the invention, in formula G, L4Is C having a pendant group1-C30An alkylene group.

According to some embodiments of the invention, in formula G, L3Is H or C1-C20An alkyl group.

According to some embodiments of the invention, in formula G, L4Is C having a pendant group1-C20An alkylene group.

According to some embodiments of the invention, in formula G, L3Is H or C1-C10An alkyl group.

According to some embodiments of the invention, in formula G, L4Is C having a pendant group1-C10An alkylene group.

According to some embodiments of the invention, in formula G, L4Is C having a pendant group1-C6An alkylene group.

According to some embodiments of the invention, L1-L3Wherein said substituents are selected from halogen, C1-C10Alkyl radical, C1-C10Alkoxy radical, C6-C10One or more of aryl, cyano and hydroxyl.

According to the inventionSome embodiments of (1), L1-L3Wherein the substituent is selected from one or more of C1-C6 alkyl, halogen and C1-C6 alkoxy.

According to some embodiments of the invention, the pendant group in L4 is selected from halogen, C6-C20Aryl radical, C1-C20Alkyl and C1-C20One or more of alkoxy, said C6-C20Aryl radical, C1-C20Alkyl and C1-C20Alkoxy is optionally substituted by a substituent, preferably selected from halogen, C1-C10Alkyl radical, C1-C10Alkoxy radical, C6-C10One or more of aryl and hydroxyl.

According to a preferred embodiment of the invention, said L4The side group in (A) is selected from halogen and C6-C20Aryl radical, C1-C20Alkyl, hydroxy substituted C1-C20Alkyl and alkoxy substituted C1-C20One or more of alkyl; preferably, the side group is selected from halogen, C6-C20Aryl radical, C1-C10Alkyl, hydroxy substituted C1-C10Alkyl and alkoxy substituted C1-10One or more of alkyl; more preferably, the side group is selected from halogen, phenyl, C1-C6Alkyl and hydroxy substituted C1-C6One or more of alkyl, said C1-C6Alkyl groups include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, pentyl and hexyl.

According to a preferred embodiment of the invention, in formula G, L1And L2Is H, L3Is H or C1-C30Alkyl radical, L4Is C having a pendant group1-C30An alkylene group; said C is1-C30Alkyl is optionally substituted by a substituent, preferably selected from halogen, C1-C10Alkyl radical, C1-C10Alkoxy radical, C6-C10Aryl, cyano and hydroxyOne or more of them.

According to a preferred embodiment of the invention, in formula G, L1And L2Is H, L3Is H, C1-C10Alkyl or halogen substituted C1-C10Alkyl, preferably L3Is H or C1-C10An alkyl group; l is4Is C having a pendant group1-C20Alkylene radicals, e.g. L4Is methylene with side group, ethylene with side group, propylene with side group, butylene with side group, C with side group5Alkylene, C having pendant groups6Alkylene, C having pendant groups7Alkylene, C having pendant groups8Alkylene, C having pendant groups9Alkylene, C having pendant groups10Alkylene, C having pendant groups12Alkylene, C having pendant groups14Alkylene, C having pendant groups18Alkylene, C having pendant groups20Alkylene, preferably C, having pendant groups1-C10An alkylene group.

According to a preferred embodiment of the invention, in formula G, L1And L2Is H, L3Is H or C1-6An alkyl group; l is4Is C having a pendant group1-C10An alkylene group.

In the present invention, the carbon number n of the Cn alkylene group means the number of C's in the linear chain, excluding the number of C's in the pendant group, and is, for example, isopropylidene (-CH)2-CH(CH3) -) is referred to herein as C with a pendant group (methyl)2An alkylene group.

According to a preferred embodiment of the present invention, specific examples of the unsaturated carboxylic acid represented by the formula G include, but are not limited to: 2-methyl-4-pentenoic acid, 2, 3-dimethyl-4-pentenoic acid, 2-dimethyl-4-pentenoic acid, 2-ethyl-4-pentenoic acid, 2-isopropyl-4-pentenoic acid, 2, 3-trimethyl-4-pentenoic acid, 2,3, 3-trimethyl-4-pentenoic acid, 2-ethyl-3-methyl-4-pentenoic acid, 2- (2-methylpropyl) -4-pentenoic acid, 2-diethyl-4-pentenoic acid, 2-methyl-2-ethyl-4-pentenoic acid, 2,3, 3-tetramethyl-4-pentenoic acid, 2-methyl-, 2-methyl-5-hexenoic acid, 2-ethyl-5-hexenoic acid, 2-propyl-5-hexenoic acid, 2, 3-dimethyl-5-hexenoic acid, 2-dimethyl-5-hexenoic acid, 2-isopropyl-5-hexenoic acid, 2-methyl-2-ethyl-5-hexenoic acid, 2- (1-methylpropyl) -5-hexenoic acid, 2, 3-trimethyl-5-hexenoic acid, 2-diethyl-5-hexenoic acid, 2-methyl-6-heptenoic acid, 2-ethyl-6-heptenoic acid, 2-propyl-6-heptenoic acid, 2, 3-dimethyl-6-heptenoic acid, 2-ethyl-5-hexenoic acid, 2-methyl-5-hexenoic acid, 2-ethyl-5-hexenoic, 2, 4-dimethyl-6-heptenoic acid, 2-dimethyl-6-heptenoic acid, 2-isopropyl-5-methyl-6-heptenoic acid, 2-isopropyl-6-heptenoic acid, 2,3, 4-trimethyl-6-heptenoic acid, 2-methyl-2-ethyl-6-heptenoic acid, 2- (1-methylpropyl) -6-heptenoic acid, 2, 3-trimethyl-6-heptenoic acid, 2-diethyl-6-heptenoic acid, 2-methyl-7-octenoic acid, 2-ethyl-7-octenoic acid, 2-propyl-7-octenoic acid, 2, 3-dimethyl-7-octenoic acid, 2-methyl-6-heptenoic acid, 2-ethyl-7-octenoic acid, 2-propyl-7-octenoic acid, 2, 4-dimethyl-7-octenoic acid, 2-dimethyl-7-octenoic acid, 2-isopropyl-5-methyl-7-octenoic acid, 2-isopropyl-7-octenoic acid, 2,3, 4-trimethyl-7-octenoic acid, 2-methyl-2-ethyl-7-octenoic acid, 2- (1-methylpropyl) -7-octenoic acid, 2, 3-trimethyl-7-octenoic acid, 2-diethyl-7-octenoic acid, 2-methyl-8-nonenoic acid, 2-ethyl-8-nonenoic acid, 2-propyl-8-nonenoic acid, 2, 3-dimethyl-8-nonenoic acid, 2-methyl-7-nonenoic acid, 2-ethyl-8-nonenoic acid, 2-propyl, 2, 4-dimethyl-8-nonenoic acid, 2-diethyl-8-nonenoic acid, 2-isopropyl-5-methyl-8-nonenoic acid, 2-methyl-9-decenoic acid, 2, 3-dimethyl-9-decenoic acid, 2, 4-dimethyl-9-decenoic acid, or 2-methyl-10-undecenoic acid.

According to a preferred embodiment of the invention, the cocatalyst is chosen from organoaluminum compounds and/or organoboron compounds.

According to a preferred embodiment of the invention, the organoaluminium compound is selected from alkylaluminoxanes or compounds of general formula AlRnX1 3-nWith an organoaluminum compound (alkylaluminum or alkylaluminum halide) of the general formula AlRnX1 3-nWherein R is H, C1-C20Saturated or unsaturated hydrocarbon radicals or C1-C20Saturated or unsaturated hydrocarbyloxy radicals, preferably C1-C20Alkyl radical, C1-C20Alkoxy radical, C7-C20Aralkyl or C6-C20An aryl group; x1Is halogen, preferably chlorine or bromine; 0<n is less than or equal to 3. Specific examples of the organoaluminum compound include, but are not limited to: trimethylaluminum, triethylaluminum, triisobutylaluminum, tri-n-hexylaluminum, trioctylaluminum, diethylaluminum monohydrogen, diisobutylaluminum monohydrogen, diethylaluminum monochloride, diisobutylaluminum monochloride, ethylaluminum sesquichloride, ethylaluminum dichloride, Methylaluminoxane (MAO) and Modified Methylaluminoxane (MMAO). Preferably, the organoaluminum compound is Methylaluminoxane (MAO).

According to a preferred embodiment of the invention, the organoboron compound is selected from an aryl boron and/or a borate. The arylborole is preferably a substituted or unsubstituted phenylborone, more preferably tris (pentafluorophenyl) boron. The borate is preferably N, N-dimethylanilinium tetrakis (pentafluorophenyl) borate and/or triphenylmethyl tetrakis (pentafluorophenyl) borate.

According to a preferred embodiment of the present invention, the concentration of the main catalyst in the reaction system is 0.00001 to 100mmol/L, for example, 0.00001mmol/L, 0.00005mmol/L, 0.0001mmol/L, 0.0005mmol/L, 0.001mmol/L, 0.005mmol/L, 0.01mmol/L, 0.05mmol/L, 0.1mmol/L, 0.3mmol/L, 0.5mmol/L, 0.8mmol/L, 1mmol/L, 5mmol/L, 8mmol/L, 10mmol/L, 20mmol/L, 30mmol/L, 50mmol/L, 70mmol/L, 80mmol/L, 100mmol/L and any value therebetween, preferably 0.0001 to 1mmol/L, more preferably 0.001 to 0.5 mmol/L.

According to a preferred embodiment of the present invention, when the cocatalyst is an organoaluminum compound, the molar ratio of aluminum in the cocatalyst to M in the procatalyst is (10-10000000):1, for example, 10:1, 20:1, 50:1, 100:1, 200:1, 300:1, 500:1, 700:1, 800:1, 1000:1, 2000:1, 3000:1, 5000:1, 10000:1, 100000:1, 1000000:1, 10000000:1 and any value therebetween, preferably (10-100000):1, more preferably (100-10000): 1; when the cocatalyst is an organoboron compound, the molar ratio of boron in the cocatalyst to M in the procatalyst is (0.1-1000):1, e.g., 0.1:1, 0.2:1, 0.5:1, 0.8:1, 1:1, 1.2:1, 1.4:1, 1.6:1, 1.8:1, 2:1, 2.5:1, 3:1, 4:1, 5:1, 8:1, 10:1, 20:1, 50:1, 100:1, 200:1, 300:1, 500:1, 700:1, 800:1, 1000:1, and any value therebetween, preferably (0.1-500): 1.

According to a preferred embodiment of the invention, the olefin comprises an olefin having 2 to 16 carbon atoms, and in some embodiments of the invention, the olefin comprises ethylene or an alpha-olefin having 3 to 16 carbon atoms. In other embodiments of the present invention, the olefin is C3-C16A cyclic olefin, preferably a 5-or 6-membered ring. Preferably, the olefin is ethylene or an alpha-olefin having 3 to 16 carbon atoms, more preferably ethylene or C2-C10Alpha-olefins, such as ethylene, propylene, butene, pentene, hexene, heptene and octene.

According to a preferred embodiment of the present invention, the concentration of the unsaturated carboxylic acid monomer represented by the formula G in the reaction system is 0.01 to 6000mmol/L, preferably 0.1 to 1000mmol/L, more preferably 1 to 500mmol/L, and may be, for example, 1mmol/L, 10mmol/L, 20mmol/L, 30mmol/L, 50mmol/L, 70mmol/L, 90mmol/L, 100mmol/L, 200mmol/L, 300mmol/L, 400mmol/L, 500mmol/L and any value therebetween.

According to a preferred embodiment of the present invention, the chain transfer agent is selected from one or more of aluminum alkyls, magnesium alkyls and zinc alkyls.

According to a preferred embodiment of the invention, the chain transfer agent is a trialkylaluminum and/or a dialkylzinc, preferably one or more selected from the group consisting of trimethylaluminum, triethylaluminum, triisopropylaluminum, triisobutylaluminum, tri-n-hexylaluminum, tri-n-octylaluminum, dimethylzinc and diethylzinc.

According to a preferred embodiment of the invention, the molar ratio of the chain transfer agent to M in the procatalyst is (0.1-2000: 1, e.g. 0.1:1, 0.2:1, 0.5:1, 1:1, 2:1, 3:1, 5:1, 8:1, 10:1, 20:1, 50:1, 100:1, 200:1, 300:1, 500:1, 600:1, 800:1, 1000:1, 2000:1 and any value in between, preferably (10-600: 1).

According to a preferred embodiment of the invention, the polymerization is carried out in an alkane solvent selected from C3-C20One or more alkanes, preferably selected from C3-C10Alkanes, for example, can be selectedOne or more selected from butane, isobutane, pentane, hexane, heptane, octane and cyclohexane, preferably one or more selected from hexane, heptane and cyclohexane.

According to a preferred embodiment of the present invention, the unsaturated carboxylic acid is pre-treated with a dehydroactive hydrogen, preferably, the unsaturated carboxylic acid is pre-treated with a co-catalyst or a chain transfer agent as described above to remove the hydroxyl active hydrogen in the unsaturated carboxylic acid. Preferably, the molar ratio of hydroxyl groups in the unsaturated carboxylic acid to co-catalyst or chain transfer agent during pretreatment is from 10:1 to 1: 10.

According to a preferred embodiment of the invention, the reaction is carried out in the absence of water and oxygen.

According to a preferred embodiment of the invention, the conditions of the reaction include: the temperature of the reaction is-50 ℃ to 50 ℃, preferably-20 ℃ to 50 ℃, more preferably 0 ℃ to 50 ℃, and can be, for example, 0 ℃, 10 ℃, 20 ℃, 30 ℃, 40 ℃,50 ℃ and any value therebetween; and/or the reaction time is 10-200min, preferably 20-60 min. In the present invention, the reaction pressure is not particularly limited as long as the monomer can be subjected to coordination copolymerization. When the olefin is ethylene, the pressure of ethylene in the reactor is preferably 1 to 1000atm, more preferably 1 to 200atm, and still more preferably 1 to 50atm, from the viewpoint of cost reduction and simplification of the polymerization process. In the present invention, the "reaction system" refers to the whole formed by the solvent, the olefin, the unsaturated carboxylic acid monomer, the catalyst and the optional chain transfer agent.

The present invention also provides an olefin-unsaturated carboxylic acid copolymer comprising a spherical and/or spheroidal polymer, which is produced by the above production method.

According to a preferred embodiment of the invention, the spherical and/or spheroidal polymers have an average particle size of 0.1 to 50.0mm, for example 0.1mm, 0.5mm, 1.0mm, 2.0mm, 3.0mm, 5.0mm, 8.0mm, 10.0mm, 15.0mm, 20.0mm, 25.0mm, 30.0mm, 35.0mm, 40.0mm, 45.0mm, 50.0mm and any value in between, preferably 0.5 to 20.0 mm.

According to a preferred embodiment of the present invention, in the olefin-unsaturated carboxylic acid copolymer, the content of the structural unit derived from the unsaturated carboxylic acid represented by the formula G is 0.4 to 30.0 mol%, for example, may be 0.4 mol%, 0.5 mol%, 0.7 mol%, 0.8 mol%, 1.0 mol%, 1.5 mol%, 2.0 mol%, 5.0 mol%, 8.0 mol%, 10.0 mol%, 15.0 mol%, 20.0 mol%, 25.0 mol%, 30.0 mol% and any value therebetween, preferably 0.7 to 10.0 mol%.

According to a preferred embodiment of the present invention, the weight average molecular weight of the olefin-unsaturated carboxylic acid copolymer is 30000-500000, preferably 50000-400000.

According to a preferred embodiment of the present invention, the olefin-unsaturated carboxylic acid copolymer has a molecular weight distribution of 4.0 or less, and for example, may be 0.1, 0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0 and any value therebetween, and preferably, the molecular weight distribution is 1.0 to 4.0.

In the present invention, the particle size of a spherical or spheroidal polymer is herein considered to be equal to the diameter of a sphere having a volume equal to the volume of the particle.

According to still another aspect of the present invention, there is provided a use of the olefin-unsaturated carboxylic acid copolymer as a polyolefin material.

The preparation method of the olefin-unsaturated carboxylic acid copolymer provided by the invention uses a novel catalyst containing trinuclear metal complexes. The catalyst is not reported, therefore, the technical problem solved by the invention is to provide a novel preparation method of olefin-unsaturated carboxylic acid copolymer.

Furthermore, in the preparation method of the olefin-unsaturated carboxylic acid copolymer provided by the invention, the spherical and/or spheroidal polymers with good shapes are directly prepared by selecting the reacted unsaturated carboxylic acid monomer, the catalyst and a proper polymerization process without subsequent processing steps such as granulation and the like, and the obtained polymerization product is not easy to scale in a reactor and is convenient to transport.

Further, compared with the existing industrial process for preparing the olefin-unsaturated carboxylic acid copolymer, the method for preparing the olefin-unsaturated carboxylic acid copolymer provided by the invention omits the step of saponification reaction, and has simpler preparation process.

Symbols such as R used in different formulae or structural formulae herein1、R2、R3、R4、R5、R6、R7、R8、R9、R10、R11、R11、R1、R2、R5、X、M、A、Y、R21-R24And the like, unless otherwise specified, have the same definition in each general formula or structural formula.

In the present invention, C1-C20Alkyl is C1-C20Straight chain alkyl or C3-C20Branched alkyl groups of (a), including but not limited to: methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, n-pentyl, isopentyl, tert-pentyl, neopentyl, n-hexyl, n-heptyl, n-octyl and n-decyl.

C3-C20Examples of cycloalkyl groups include, but are not limited to: cyclopropyl, cyclopentyl, cyclohexyl, 4-methylcyclohexyl, 4-ethylcyclohexyl, 4-n-propylcyclohexyl and 4-n-butylcyclohexyl.

C6-C20Examples of aryl groups include, but are not limited to: phenyl, 4-methylphenyl, 4-ethylphenyl, dimethylphenyl, vinylphenyl.

C2-C20Alkenyl means C1-C20Linear alkenyl of (A) or (C)3-C20Including but not limited to: vinyl, allyl, butenyl.

C7-C20Examples of aralkyl groups include, but are not limited to: phenylmethyl, phenylethyl, phenyl-n-propyl, phenyl-isopropyl, phenyl-n-butyl and phenyl-tert-butyl.

C7-C20Examples of alkaryl groups include, but are not limited to: tolyl, ethylphenyl, n-propylphenyl, isopropylphenyl, n-butylphenyl and tert-butylphenyl groups.

Drawings

FIG. 1 is a photograph of a spherical and/or spheroidal polymer obtained in example 2 of the present invention.

Detailed Description

The present invention will be described in detail with reference to examples, but the present invention is not limited to the examples.

The analytical characterization instrument used in the present invention was as follows:

1HNMR nuclear magnetic resonance apparatus: bruker DMX 300(300MHz), Tetramethylsilicon (TMS) as an internal standard, was used to test the structure of the complex ligands at 25 ℃.

Comonomer content of the polymer (content of structural units derived from the unsaturated carboxylic acid represented by formula G): by using13C NMR spectroscopy was carried out by dissolving a polymer sample in 1,2, 4-trichlorobenzene at 120 ℃ on a 400MHz Bruker Avance 400 NMR spectrometer using a 10mm PASEX 13 probe.

Molecular weight and molecular weight distribution PDI (PDI ═ Mw/Mn) of the copolymer: measured at 150 ℃ using PL-GPC220 in trichlorobenzene (standard: PS, flow rate: 1.0mL/min, column: 3 XPlgel 10um M1 XED-B300X 7.5 nm).

The activity measurement method comprises the following steps: weight of polymer (g)/nickel (mol). times.2.

For the purpose of conciseness and clarity in the examples, the ligands and complexes are illustrated below:

the diimine compound A1 is an alpha-diimine compound represented by formula V, wherein R is1=R3=R4=R6=CH3

R2=R5=R7=R8=R9=R10=R21=R22=H;

The diimine compound A2 is an alpha-diimine compound represented by formula V, wherein R is1=R3=R4=R6=i-Pr,R2=R5=R7=R8=R9=R10=R21=R22=H;

The diimine compound A3 is an alpha-diimine compound of formula V', wherein R is1=R3=R4=R6=Me,R2=R5=R7=R8=R9=R10=R31=R32=H;

Ligand L1 is an aminoimine compound of formula VI, wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R21=R22=H,R5=CH3

Ligand L2 is an aminoimine compound of formula VI, wherein R1=R3=R4=R6=i-Pr,R2=R5=R7=R8=R9=R10=R21=R22=H,R5=CH3

Ligand L3 is an aminoimine compound of formula VI, wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R21=R22=H,R5=Et;

Ligand L4 is an aminoimine compound of formula VI', wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R31=R32=H,R5=CH3

The complex Ni1 is a complex shown as a formula II, wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R21=R22=H,R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

The complex Ni2 is a complex shown as a formula II, wherein R1=R3=R4=R6=iPr,R2=R5=R7=R8=R9=R10=R21=R22=H;R5=CH3,R11=Et,M=Ni,Y=O,X=Br;

The complex Ni3 is a complex shown as a formula II, wherein R1=R3=R4=R6=iPr,R2=R5=R7=R8=R9=R10=R21=R22=H;R5=CH3,R11Isobutyl, M ═ Ni, Y ═ O, X ═ Br;

the complex Ni4 is a complex shown as a formula II, wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R21=R22=H;R5=Et,R11=Et,M=Ni,Y=O,X=Br;

The complex Ni5 is a complex shown as a formula (II'), wherein R1=R3=R4=R6=CH3,R2=R5=R7=R8=R9=R10=R31=R32=H;R5=Me,R11=Et,M=Ni,Y=O,X=Br。

Example 1

1) Preparation of ligand L1:

alpha-diimine compound A13.52g (8mmol), and adding30ml of toluene and 1M of trimethylaluminum (16ml, 16mmol) were refluxed for 8 hours, quenched with sodium hydroxide/ice water, extracted with ethyl acetate, the organic phases were combined, dried over anhydrous magnesium sulfate and the product was chromatographed on a petroleum ether/ethyl acetate column to give the ligand L1 as a colorless crystal with a yield of 85.2%.1HNMRδ(ppm)7.23-6.88(m,14H),4.84(s,1H),4.73(s,1H),3.85(s,1H,NH),2.02(s,3H,CH3),1.87(s,6H,CH3),1.75(s,6H,CH3).

2) Preparation of complex Ni 1:

10ml of (DME) NiBr2(277mg,0.9mmol) of an ethanol solution was added dropwise to a solution of 10ml of ligand L1(274mg,0.6mmol) in dichloromethane, and stirred at room temperature for 6 hours to precipitate, which was washed with ether for filtration and dried to obtain a red powdery solid in 74% yield. Elemental analysis (C)70H74Br6N4Ni3O2): c, 50.68; h, 4.50; n, 3.38; experimental values (%): c, 50.53; h, 4.73; and N, 3.21.

3) Polymerization:

continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 15mmol (2.55g) of 2, 2-dimethyl-7-octenoic acid, 15mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 2

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally neutralizing with 10 wt% hydrochloric acid acidified ethanol solution to obtainTo a polymer. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 3

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL MAO (1.53mol/L toluene solution), and the reaction was stirred at 60 ℃ under 10atm of ethylene pressure for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 4

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 0.5mL diethyl zinc (1mol/L hexane solution), 6.5mL MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under 10atm of ethylene pressure for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 5

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 1.0mL diethyl zinc (1mol/L hexane solution), 6.5mL MAO (1.53mol/L toluene solution), and the reaction was stirred at 30 ℃ for 30min while maintaining an ethylene pressure of 10 atm. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 6

Will be equipped with machineContinuously drying in a mechanically stirred 1L stainless steel polymerizer at 130 deg.C for 6h, evacuating while hot and adding N2Replace qi for 3 times. 500mL of hexane was charged to the polymerization system while adding 8.3mg (5. mu. mol) of complex Ni1, 50mmol (8.51g) of 2, 2-dimethyl-7-octenoic acid, 50mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 7

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was charged to the polymerization system while adding 8.3mg (5. mu. mol) of complex Ni1, 100mmol (17.02g) of 2, 2-dimethyl-7-octenoic acid, 100mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 8

1) Preparation of ligand L2:

alpha-diimine compound A24.42g (8mmol), sequentially adding 30ml of toluene and 1M trimethylaluminum (16ml and 16mmol), refluxing for 8 hours, stopping the reaction by using sodium hydroxide/ice water, extracting by using ethyl acetate, combining organic phases, drying by using anhydrous magnesium sulfate, and carrying out column chromatography on the product by using petroleum ether/ethyl acetate to obtain colorless crystal ligand L2, wherein the yield is 76.2%.1HNMRδ(ppm)7.21-6.95(m,14H),4.96(s,1H),4.87(s,1H),3.85(s,1H,NH),2.51(m,4H,CH(CH3)2),2.02(s,3H,CH3),1.18(d,3H,CH3),1.11(d,3H,CH3),1.05(d,6H,CH3),0.98(d,6H,CH3),0.60(d,6H,CH3).

2) Preparation of complex Ni 2: 10ml of (DME) NiBr2(277mg,0.9mmol) of an ethanol solution was added dropwise to a solution of 10ml of ligand L2(341mg,0.6mmol) in methylene chloride, and the mixture was stirred at room temperature for 6 hours to precipitateThe precipitate was filtered, washed with ether and dried to give a red powder solid in 76% yield. Elemental analysis (C)86H106Br6N4Ni3O2): c, 54.85; h, 5.67; n, 2.97; experimental values (%): c, 54.61; h, 5.73; and N, 3.14.

3) Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 9.4mg (5. mu. mol) of complex Ni2, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 9

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was charged to the polymerization system while 9.4mg (5. mu. mol) of complex Ni2, 50mmol (8.51g) of 2, 2-dimethyl-7-octenoic acid, 50mL of AlEt3(1.0mol/L hexane solution), 6.5mL MAO (1.53mol/L toluene solution), and the reaction was stirred at 60 ℃ under 10atm of ethylene pressure for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 10

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was charged to the polymerization system while 9.4mg (5. mu. mol) of complex Ni2, 30mmol (4.69g) of 2, 2-dimethyl-6-heptenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 11

1) Preparation of complex Ni 3:

will contain 277mg (0.9mmol) of (DME) NiBr2To a solution (10ml) of 341mg (0.6mmol) of ligand L2 in methylene chloride was slowly added dropwise. The color of the solution immediately turned deep red and a large amount of precipitate formed. Stirring at room temperature for 6h, and precipitating with anhydrous diethyl ether. Filtering to obtain a filter cake, washing the filter cake with anhydrous ether, and drying in vacuum to obtain a brownish red powdery solid Ni 3. The yield was 84.0%. FT-IR (KBr disc, cm)-1)2969,1677,1628,1462,1342,1109,794,760. Elemental analysis (C)90H114Br6N4Ni3O2): c, 55.74; h, 5.92; n, 2.89; experimental values (%): c, 56.08; h, 6.12; and N, 3.08.

2) Polymerization:

continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 9.7mg (5. mu. mol) of complex Ni3, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under 10atm of ethylene pressure for 60 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 12

1) Preparation of ligand L3:

alpha-diimine compound A13.52g (8mmol), diethyl ether 30ml and diethyl zinc 2M (4ml, 8mmol) are sequentially added and stirred at normal temperature for 3 hours, the reaction is stopped by ice water, ethyl acetate is used for extraction, organic phases are combined and dried by anhydrous magnesium sulfate, and the product is subjected to petroleum ether/ethyl acetate column chromatography to obtain colorless crystal ligand L3 with the yield of 50.1%. 1HNMR delta (ppm)7.22-6.86(m,14H),4.82(s,1H),4.73(s,1H),3.85(s,1H, NH),2.04(m,2H, CH2CH3),1.89(s,6H, CH3),1.74(s,6H, CH3),0.89(t,3H, CH3).

2) Preparation of complex Ni 4:

10ml of (DME) NiBr2(277mg,0.9mmol) ofEthanol was added dropwise to a solution of 10ml of ligand L3(282mg,0.6mmol) in methylene chloride, and stirred at room temperature for 6 hours to precipitate, which was washed with ether by filtration and dried to give a red powder solid with a yield of 73%. Elemental analysis (C)72H78Br6N4Ni3O2): c, 51.26; h, 4.66; n, 3.32; experimental values (%): c, 51.39; h, 4.93; and N, 3.24.

3) Polymerization:

continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.4mg (5. mu. mol) of complex Ni4, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 13

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was injected into the polymerization system, and 8.4mg (5. mu. mol) of complex Ni4, 30mmol (4.26g) of 2-isopropyl-4-pentenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 14

1) Preparation of ligand L4:

and adding 30ml of toluene and 1M trimethylaluminum (16ml and 16mmol) into the alpha-diimine compound A34.32g (8mmol) in sequence, stirring at normal temperature for 3 hours, stopping the reaction by using ice water, extracting by using ethyl acetate, combining organic phases, drying by using anhydrous magnesium sulfate, and separating by using petroleum ether/ethyl acetate column chromatography to obtain a colorless crystal ligand L4, wherein the yield is 72.1%. 1HNMR delta (ppm)7.68-7.54(m,8H),7.37(m,4H),7.11-7.04(m,6H),5.16(s,1H),5.08(s,1H),4.05(s,1H, NH),1.94(s,3H, CH3),1.89(s,6H, CH3),1.73(s,6H, CH3).

2) Preparation of complex Ni 5:

10ml of (DME) NiBr2(277mg,0.9mmol) of an ethanol solution was added dropwise to a solution of 10ml of ligand L4(334mg,0.6mmol) in dichloromethane, and the mixture was stirred at room temperature for 6 hours to precipitate, which was washed with ether for filtration and dried to obtain a red powdery solid with a yield of 72%. Elemental analysis (C)86H82Br6N4Ni3O2): c, 55.56; h, 4.45; n, 3.01; experimental values (%): c, 55.74; h, 4.73; and N, 3.14.

3) Polymerization:

continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 9.3mg (5. mu. mol) of complex Ni5, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 15

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of complex Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 15mL of a toluene solution of N, N-dimethylanilinium tetrakis (pentafluorophenyl) borate (1mmol/L toluene solution) was added, and the reaction was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 16

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of hexane was poured into the polymerization system, and 8.3mg (5. mu. mol) of Ni1, 30mmol (5.53g 10-undecenoic acid), 30mL of AlEt were added3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

Example 17

Continuously drying a 1L stainless steel polymerization kettle equipped with mechanical stirring at 130 deg.C for 6h, vacuumizing while hot, and adding N2Replace qi for 3 times. 500mL of toluene was charged to the polymerization system while adding 8.3mg (5. mu. mol) of Ni1, 30mmol (5.10g) of 2, 2-dimethyl-7-octenoic acid, 30mL of AlEt3(1.0mol/L hexane solution), 6.5mL of MAO (1.53mol/L toluene solution), and the reaction mixture was stirred at 30 ℃ under an ethylene pressure of 10atm for 30 min. Finally, the polymer was obtained by neutralizing the mixture with a 10 wt% ethanol solution acidified with hydrochloric acid. The polymerization activity and the polymer performance parameters are shown in Table 1.

TABLE 1

As can be seen from Table 1, the catalyst of the present invention exhibits high polymerization activity when it catalyzes the copolymerization of ethylene and an unsaturated carboxylic acid, and the resulting polymer has a high molecular weight. The copolymerization activity of the catalyst can reach 4.64 multiplied by 10 to the maximum5g·mol-1(Ni)·h-1. The molecular weight of the polymer can be controlled within a wide range according to the addition of the chain transfer agent. In addition, by regulating and controlling the polymerization conditions, copolymerization products with good particle morphology can be preparedA compound (I) is provided.

It should be noted that the above-mentioned embodiments are only for explaining the present invention, and do not set any limit to the present invention. The present invention has been described with reference to exemplary embodiments, but the words which have been used herein are words of description and illustration, rather than words of limitation. The invention can be modified, as prescribed, within the scope of the claims and without departing from the scope and spirit of the invention. Although the invention has been described herein with reference to particular means, materials and embodiments, the invention is not intended to be limited to the particulars disclosed herein, but rather extends to all other methods and applications having the same functionality.

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