Energy-concerving and environment-protective type carbon molecular sieve production system

文档序号:707436 发布日期:2021-04-16 浏览:40次 中文

阅读说明:本技术 一种节能环保型碳分子筛生产系统 (Energy-concerving and environment-protective type carbon molecular sieve production system ) 是由 吴俊晟 吴佳晨 吴会荣 吴怡炜 吴辰熙 于 2020-12-01 设计创作,主要内容包括:本发明公开了一种节能环保型碳分子筛生产系统,包括粉碎机,粉碎机经管道依次连接有第一集料斗和第一除尘布袋装置,第一集料斗和第一除尘布袋装置出料口设有第一出料斗,第一出料斗出料口设有物料烘干机,物料烘干机出料口经管道依次连接有粗粉碎机,粗粉碎机出料口设有第二集料斗和第二除尘布袋装置,第二集料斗和第二除尘布袋装置出料口设有第二出料斗,第二出料斗出料口设有气流磨粉碎机,气流磨粉碎机的出料口还依次连接有第三集料斗和第三除尘布袋装置,第三集料斗和第三除尘布袋装置的出料端设有第三出料斗。本发明具有能够有效降低能耗、提高粉碎效率、降低噪音、减少工人数量以及改善车间环境的特点。(The invention discloses an energy-saving environment-friendly carbon molecular sieve production system which comprises a pulverizer, wherein the pulverizer is sequentially connected with a first collecting hopper and a first dust removal bag distribution device through pipelines, the discharge ports of the first collecting hopper and the first dust removal bag distribution device are provided with first discharge hoppers, the discharge port of the first discharge hopper is provided with a material dryer, the discharge port of the material dryer is sequentially connected with a coarse pulverizer through a pipeline, the discharge port of the coarse pulverizer is provided with a second collecting hopper and a second dust removal bag distribution device, the discharge ports of the second collecting hopper and the second dust removal bag distribution device are provided with second discharge hoppers, the discharge port of the second discharge hopper is provided with an air flow mill pulverizer, the discharge port of the air flow mill pulverizer is also sequentially connected with a third collecting hopper and a third dust removal bag distribution device, and the discharge ends of the third collecting hopper and the third dust removal bag distribution device are provided with a third discharge hopper. The invention has the characteristics of effectively reducing energy consumption, improving crushing efficiency, reducing noise, reducing the number of workers and improving workshop environment.)

1. An energy-concerving and environment-protective type carbon molecular sieve production system which characterized in that: comprises a crusher (1), the crusher (1) is sequentially connected with a first collecting hopper (2) and a first dust removal cloth bag device (3) through pipelines, the discharge ports of the first collecting hopper (2) and the first dust removal cloth bag device (3) are provided with a first discharge hopper (4), the discharge port of the first discharge hopper (4) is provided with a material dryer (5), the discharge port of the material dryer (5) is sequentially connected with a coarse crusher (6) through pipelines, the discharge port of the coarse crusher (6) is provided with a second collecting hopper (7) and a second dust removal cloth bag device (8), the discharge ports of the second collecting hopper (7) and the second dust removal cloth bag device (8) are provided with a second discharge hopper (9), the discharge port of the second discharge hopper (9) is provided with an air flow mill crusher (10), the discharge port of the air flow mill crusher (10) is further sequentially connected with a third collecting hopper (11) and a third dust removal cloth bag device (12), the discharge ends of the third collecting hopper (11) and the third dust removal cloth bag device (12) are provided with a third discharge hopper (13).

2. The energy-saving and environment-friendly carbon molecular sieve production system of claim 1, characterized in that: draught fans are arranged on the first dust removal cloth bag device (3), the second dust removal cloth bag device (8) and the third dust removal cloth bag device (12).

3. The energy-saving and environment-friendly carbon molecular sieve production system of claim 1, characterized in that: the feed inlet of rubbing crusher (1) is equipped with screening mechanism (14), and screening mechanism (14) feed end is equipped with feed mechanism (15).

4. The energy-saving and environment-friendly carbon molecular sieve production system of claim 3, characterized in that: the screening mechanism (14) comprises a screening rack (141), a collecting compartment (142) which is obliquely arranged is arranged on the screening rack (141), a screening net (143) is arranged at the upper end of the collecting compartment (142), a feed hopper (144) fixed on the screening rack (141) is also arranged above the high end of the screening net (143), and the lower end of the screening net (143) is hinged with a material guide plate (145); the lower end of the collecting chamber (142) is provided with a discharge hole (146); a vibration motor is arranged below the collection chamber (142).

5. The energy-saving and environment-friendly carbon molecular sieve production system of claim 3, characterized in that: the feeding mechanism (15) comprises a feeding base (151), two hydraulic lifting rods (152) which are distributed in parallel are arranged on the feeding base (151), mounting seats (153) are arranged at the upper ends of the hydraulic lifting rods (152), a rotating shaft (154) is arranged between the two mounting seats (153), and a charging bucket clamp (155) is arranged on the rotating shaft (154).

Technical Field

The invention relates to a carbon molecular sieve production device, in particular to an energy-saving and environment-friendly carbon molecular sieve production system.

Background

The Carbon Molecular sieve is a novel adsorbent developed in the seventies of the 20 th century, is an excellent nonpolar Carbon material, is used for separating air and enriching nitrogen, adopts a normal-temperature low-pressure nitrogen making process, and has the advantages of low investment cost, high nitrogen production speed, low nitrogen cost and the like compared with the traditional cryogenic high-pressure nitrogen making process. The carbon molecular sieve is prepared from coconut shell, coal, resin, floral foam, etc. by pulverizing, and kneading with base material mainly with increased strength to prevent crushing and pulverization; the second step is carbonization pore-forming, activating agent is introduced at the temperature of 600-1000 ℃, the third step is pore structure adjustment, and the vapor of chemical substances, such as benzene, is deposited on the microporous wall of the carbon molecular sieve to adjust the pore size so as to meet the requirements. However, the existing pulverization process generally adopts a ball mill to grind, so that the overall pulverization efficiency is low, the noise is high, the energy consumption is high, more workers are needed, and more dust exists in a workshop, so that the workshop environment is poor and the physical health of the workers is influenced. Therefore, the prior art has the problems of high energy consumption, low crushing efficiency, high noise, more required workers and poor workshop environment.

Disclosure of Invention

The invention aims to provide an energy-saving and environment-friendly carbon molecular sieve production system. The invention has the characteristics of effectively reducing energy consumption, improving crushing efficiency, reducing noise, reducing the number of workers and improving workshop environment.

The technical scheme of the invention is as follows: the utility model provides an energy-concerving and environment-protective type carbon molecular sieve production system, including rubbing crusher, rubbing crusher has connected gradually first collecting hopper and first dust removal sack filling device through the pipeline, first collecting hopper and first dust removal sack filling device discharge gate are equipped with first hopper, first hopper discharge gate is equipped with material drying machine, the material drying machine discharge gate has connected gradually coarse crusher through the pipeline, the coarse crusher discharge gate is equipped with second collecting hopper and second dust removal sack filling device, second collecting hopper and second dust removal sack filling device discharge gate are equipped with second hopper, second hopper discharge gate is equipped with jet mill rubbing crusher, jet mill rubbing crusher's discharge gate still has connected gradually third collecting hopper and third dust removal sack filling device, the discharge end of third collecting hopper and third dust removal sack filling device is equipped with third hopper.

In the energy-saving and environment-friendly carbon molecular sieve production system, the first dust removal cloth bag device, the second dust removal cloth bag device and the third dust removal cloth bag device are respectively provided with an induced draft fan.

In the energy-saving and environment-friendly carbon molecular sieve production system, the feed inlet of the pulverizer is provided with the screening mechanism, and the feed end of the screening mechanism is provided with the feeding mechanism.

In the energy-saving and environment-friendly carbon molecular sieve production system, the screening mechanism comprises a screening rack, a collecting compartment which is obliquely arranged is arranged on the screening rack, a screening net is arranged at the upper end of the collecting compartment, a feeding hopper which is fixed on the screening rack is also arranged above the high end of the screening net, and a material guide plate is hinged at the low end of the screening net; the lower end of the collecting chamber is provided with a discharge hole; and a vibration motor is also arranged below the collecting compartment.

In the aforementioned energy-concerving and environment-protective type carbon molecular sieve production system, feed mechanism includes the material loading base, is equipped with two parallel distribution's hydraulic lifting rod on the material loading base, and the hydraulic lifting rod upper end is equipped with the mount pad, is equipped with the axis of rotation between two mount pads, is equipped with the storage bucket anchor clamps in the axis of rotation.

Compared with the prior art, the invention consists of a crusher, a first collecting hopper, a first dust removal cloth bag device, a material dryer, a coarse crusher, a second collecting hopper, a second dust removal cloth bag device, a jet mill crusher, a third collecting hopper and a third dust removal cloth bag device, thereby replacing the traditional crushing mode of a ball mill, effectively improving the crushing quality, greatly improving the production efficiency, reducing the energy consumption, reducing the number of one third workers and reducing the noise decibel. Through calculation, the time for producing products with the same weight and quality can be reduced from the original 48h to 1h, the electric energy can be reduced by 1/3, and the loss of materials can be effectively reduced. Meanwhile, the whole crushing process is transmitted by pipeline connection, so that dust leakage can be effectively reduced, the workshop environment is improved, and material loss can be further reduced. In conclusion, the invention has the characteristics of effectively reducing energy consumption, improving crushing efficiency, reducing noise, reducing the number of workers and improving workshop environment.

In addition, the screening mechanism and the feeding mechanism are arranged at the feeding end of the pulverizer, so that the raw materials can be conveniently fed, workers are reduced, the labor cost is reduced, the screening mechanism can preliminarily screen the raw materials, the pulverizing amount of the follow-up pulverizer can be reduced, and the production efficiency is further improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a structural view of a feed mechanism;

FIG. 3 is a structural view of the screening mechanism;

figure 4 is an internal view of the screening mechanism.

The labels in the figures are: 1-crusher, 2-first collecting hopper, 3-first dust-removing bag-distributing device, 4-first discharging hopper, 5-material dryer, 6-coarse crusher, 7-second collecting hopper, 8-second dust-removing bag-distributing device, 9-second discharging hopper, 10-jet mill crusher, 11-third collecting hopper, 12-third dust-removing bag-distributing device, 13-third discharging hopper, 14-screening mechanism, 15-feeding mechanism, 141-screening machine frame, 142-collecting box, 143-screening net, 144-feeding hopper, 145-guide plate, 146-discharging port, 151-feeding base, 152-hydraulic lifting rod, 153-mounting base, 154-rotating shaft and 155-bucket clamp.

Detailed Description

The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.

Examples are given. The utility model provides an energy-concerving and environment-protective type carbon molecular sieve production system, constitute as shown in fig. 1 to 4, including rubbing crusher 1, rubbing crusher 1 is managed to say and is connected gradually first collecting hopper 2 and first dust removal sack filling device 3, first collecting hopper 2 and the 3 discharge gates of first dust removal sack filling device are equipped with first hopper 4, the discharge gate of first hopper 4 is equipped with material drying machine 5, the discharge gate of material drying machine 5 has connected gradually coarse crusher 6 through the pipeline, the discharge gate of coarse crusher 6 is equipped with second collecting hopper 7 and second dust removal sack filling device 8, second collecting hopper 7 and the 8 discharge gate of second dust removal sack filling device are equipped with second hopper 9, the discharge gate of second hopper 9 is equipped with jet mill rubbing crusher 10, the discharge gate of jet mill rubbing crusher 10 still has connected gradually third collecting hopper 11 and third dust removal sack filling device 12, the discharge end of third collecting hopper 11 and third dust removal sack filling device 12 is equipped with third hopper 13.

Draught fans are arranged on the first dust removal cloth bag device 3, the second dust removal cloth bag device 8 and the third dust removal cloth bag device 12.

The feed inlet of rubbing crusher 1 is equipped with screening mechanism 14, and 14 feed ends of screening mechanism are equipped with feed mechanism 15.

The screening mechanism 14 comprises a screening rack 141, a collection box 142 which is obliquely arranged is arranged on the screening rack 141, a screening net 143 is arranged at the upper end of the collection box 142, a feed hopper 144 fixed on the screening rack 141 is also arranged above the high end of the screening net 143, and a material guide plate 145 is hinged to the lower end of the screening net 143; the lower end of the collecting chamber 142 is provided with a discharge hole 146; a vibration motor is further disposed below the collection compartment 142.

Feed mechanism 15 includes material loading base 151, is equipped with two parallel distribution's hydraulic lifting rod 152 on the material loading base 151, and hydraulic lifting rod 152 upper end is equipped with mount pad 153, is equipped with axis of rotation 154 between two mount pads 153, is equipped with storage bucket anchor clamps 155 on the axis of rotation 154.

The production process of the invention comprises the following steps: the staving that will fill with the raw materials is placed on the material loading base, presss from both sides the staving through storage bucket anchor clamps tightly, then hydraulic lifting rod rises, drives the staving and rises to setting for the position after, and the manual drive staving is rotatory round the axis of rotation for the staving lower extreme rises, and the staving upper end descends, and the bung hole of staving is down, realizes the ejection of compact.

After raw materials in the barrel body enter the feed hopper, the raw materials move from high to low along the screening net under the vibration action and the gravity action of the vibration motor, and are discharged from the material guide plate; in the moving process of the raw materials, the small-sized raw materials can fall into the collecting chamber and are discharged from the discharge hole. The discharge port can be provided with a material suction pipe, so that small-sized raw materials are directly sucked into the first aggregate bin.

Screening remaining raw materials gets into rubbing crusher from the stock guide, crushing back through rubbing crusher, get into first dust removal sack filling device behind inhaling the first collecting hopper of material pipe suction, get into material drying-machine from the first play hopper of first dust removal sack filling device, get into coarse crusher after the stoving and carry out further coarse crushing, then by inhaling second collecting hopper, get into the second and go out the hopper behind the second dust removal sack filling, it carries out the fine grinding to get into jet mill rubbing crusher, after accomplishing, the pipeline is inhaled third collecting hopper and third dust removal sack filling device, carry out the ejection of compact in the play hopper of follow third.

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