阅读说明：本技术 一种新型高效环保的海绵气味处理设备 (Novel sponge smell treatment facility of high-efficient environmental protection ) 是由 张伟 于 2020-12-21 设计创作，主要内容包括：本发明涉及一种新型高效环保的海绵气味处理设备,它包括放卷机构,所述放卷机构一侧处依次设有送料机构一、清洗装置、送料机构二、烘干机构、送料装置三、收卷装置,所述清洗装置包括清洗箱,所述清洗箱的上面两侧处均设有传送机构,所述清洗箱内设有多组挤压机构。本发明的优点：去异味效率高、环保、工序简单。(The invention relates to novel, efficient and environment-friendly sponge odor treatment equipment which comprises an unwinding mechanism, wherein a first feeding mechanism, a cleaning device, a second feeding mechanism, a drying mechanism, a third feeding mechanism and a winding device are sequentially arranged at one side of the unwinding mechanism, the cleaning device comprises a cleaning box, conveying mechanisms are arranged at two sides of the upper surface of the cleaning box, and a plurality of groups of extruding mechanisms are arranged in the cleaning box. The invention has the advantages that: high odor removing efficiency, environmental protection and simple working procedures.)

1. The utility model provides a novel sponge smell treatment facility of high-efficient environmental protection which characterized in that: the automatic feeding device comprises an unwinding mechanism, wherein a first feeding mechanism, a cleaning device, a second feeding mechanism, a drying mechanism, a third feeding mechanism and a winding device are sequentially arranged at one side of the unwinding mechanism, the cleaning device comprises a cleaning box, conveying mechanisms are arranged at two sides of the upper surface of the cleaning box, and a plurality of groups of extruding mechanisms are arranged in the cleaning box.

2. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: unwinding mechanism is including the pole setting that sets up around, pole setting side just is close to upper end department and is equipped with groove structure, the cooperation is pegged graft between the groove structure and is equipped with roller one.

3. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: the conveying mechanism comprises first bearing seats arranged on the front side and the rear side of the upper surface of the cleaning box, and fourth rollers are arranged between the first bearing seats in a matched and rotating mode.

4. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: the squeezing mechanism comprises a fifth roller which is arranged between opposite side faces in the cleaning box in a rotating mode, two first sliding plates are arranged between the opposite side faces in the cleaning box and above the fifth roller, a sixth roller is arranged between the opposite side faces of the first sliding plates in a rotating mode, a first electric push rod is arranged on each first sliding plate, and the upper end of each electric push rod is fixedly connected with the inner wall of the cleaning box.

5. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: two risers that feeding mechanism one, two or three all set up around the feeding mechanism, it is equipped with roller two to rotate between the relative side of riser, the relative side of riser just is higher than roller two and is equipped with two connecting plates, it is equipped with roller three to rotate between the relative side of connecting plate, the relative side of riser just is higher than the connecting plate and all is equipped with electric putter two, two free ends of electric putter respectively with adjacent connecting plate fixed connection.

6. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: the utility model discloses a drying machine, including the workstation, be equipped with a plurality of transfer roller above the workstation, the transfer roller both ends are all rotated and are equipped with bearing frame two, bearing frame two and workstation fixed connection, four corners department all is equipped with the bracing piece above the workstation, be equipped with the stoving case above the bracing piece, the side UNICOM is equipped with a plurality of air intake on the stoving incasement, all be equipped with industry air heater one in the air intake, the stoving incasement is equipped with gaseous equipartition distribution mechanism, be equipped with the air outlet below the stoving case.

7. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 1, wherein: the winding device is set as a full-automatic winding device.

8. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 6, wherein: a groove is formed in the upper surface of the workbench, and a plurality of second industrial blowers are arranged in the groove.

9. The novel efficient and environment-friendly sponge odor treatment device as claimed in claim 6, wherein: the air outlet is the same as the drying box in length.

Technical Field

The invention relates to the technical field of sponge products, in particular to novel efficient and environment-friendly sponge odor treatment equipment.

Background

Polyurethane rigid foam is a high molecular polymer which is prepared by mixing isocyanate and polyether serving as main raw materials through special equipment under the action of various auxiliary agents such as a foaming agent, a catalyst, a flame retardant and the like, and foaming on site through high-pressure spraying, and is frequently used for automotive interior materials.

The requirement of the polyurethane rigid foam is larger in the original state no matter the vehicle quantity is huge internationally or domestically, but the odor of the polyurethane rigid foam is heavier, and the odor treatment efficiency and efficiency of the existing polyurethane rigid foam are lower all the time, so that the method is a great bank which cannot be bypassed by production enterprises. The traditional polyurethane rigid foam odor treatment adopts a heat treatment mode, and the devices are backward, high in energy consumption, low in efficiency, high in cost, complex in process and secondary in pollution.

Disclosure of Invention

The technical problem to be solved by the invention is to solve the problems and provide novel, efficient and environment-friendly sponge odor treatment equipment which is high in odor removal efficiency, environment-friendly and simple in process.

In order to solve the technical problems, the technical scheme provided by the invention is as follows: the utility model provides a novel sponge smell treatment facility of high-efficient environmental protection, it includes unwinding mechanism, unwinding mechanism one side department is equipped with feeding mechanism one, belt cleaning device, feeding mechanism two, stoving mechanism, feeding device three, coiling mechanism in proper order, belt cleaning device is including wasing the case, the higher authority both sides department of wasing the case all is equipped with transport mechanism, it is equipped with multiunit extrusion mechanism to wash the incasement.

After adopting the structure, the invention has the following advantages: no chemical reaction exists in the washing process, and no harmful water quality and heavy sewage are generated; the production efficiency is related to the running speed of equipment, the problems existing in the traditional production mode and process are successfully solved, the environment-friendly production with low energy consumption, low pollution, high efficiency and low cost is realized, and the operation is simple and convenient.

As the improvement, unwinding mechanism is including the pole setting that sets up around, pole setting side just is close to upper end department and is equipped with groove structure, cooperation grafting is equipped with roller one between the groove structure, and roller detachable installs in the recess, the coiled material of being convenient for change new.

As an improvement, the conveying mechanism comprises bearing blocks I which are arranged on the front side and the rear side of the upper surface of the cleaning box, and rollers IV are arranged between the bearing blocks I in a matched and rotating mode and used for drawing the coiled materials into the cleaning box and drawing the coiled materials out of the cleaning box.

As an improvement, the squeezing mechanism includes that it is equipped with to rotate between the relative side in the washing incasement five rollers, it is equipped with two slide one just to be located five tops of roller between the relative side in the washing incasement to wash, it is equipped with roller six to rotate between the relative side of slide one, all be equipped with electric putter one above the slide one, electric putter one upper end and washing incasement wall fixed connection start electric putter drive roller six and be close to or keep away from roller five, can hold the distance of sponge material thickness between adjusting roller six and the roller five.

As the improvement, two risers that the front and back set up are all included to feeding mechanism one, feeding mechanism two or feeding mechanism three, it is equipped with roller two to rotate between the relative side of riser, the relative side of riser just is higher than roller two and is equipped with two connecting plates, it is equipped with roller three to rotate between the relative side of connecting plate, the relative side of riser just is higher than the connecting plate and all is equipped with electric putter two, two free ends of electric putter respectively with adjacent connecting plate fixed connection, feeding mechanism one, feeding mechanism two or feeding mechanism three combine the homogeneous phase the same, be convenient for will pull sponge material and pass through washing and stoving until the rolling in proper order.

As an improvement, the drying mechanism comprises a workbench, a plurality of conveying rollers are arranged on the workbench, two ends of each conveying roller are rotatably provided with a second bearing seat, the second bearing seats are fixedly connected with the workbench, four corners on the workbench are respectively provided with a supporting rod, a drying box is arranged on the supporting rods, the upper side surface in the drying box is communicated with a plurality of air inlets, a first industrial air heater is arranged in each air inlet, a uniformly distributed gas distribution mechanism is arranged in the drying box, an air outlet is arranged below the drying box, the gas distribution mechanism is a mesh plate and a honeycomb plate which are sequentially arranged in the drying box from top to bottom, the first industrial air heater is higher than the mesh plate, the mesh plate and the honeycomb plate are convenient for uniformly dispersing hot air of the first industrial air heater, the first industrial air heater is discharged from the air outlet, and sponge materials passing below the drying box are uniformly dried by hot air, the first industrial air heater is a standard industrial air heater, and has high thermal efficiency, uninterrupted continuous work, durability and accurate temperature control.

As the improvement, the winding device is set as a full-automatic winding device, so that automatic winding is facilitated.

As the improvement, be equipped with the recess above the workstation, be equipped with a plurality of industry air-blower two in the recess, with the stoving case cooperation air-out of top, strengthen sponge material drying efficiency.

As an improvement, the air outlet is the same as the drying box in length.

Drawings

Fig. 1 is a schematic structural diagram of the novel efficient and environment-friendly sponge odor treatment equipment.

As shown in the figure: 1. the device comprises an unwinding mechanism, 2, a first feeding mechanism, 3, a cleaning device, 4, a second feeding mechanism, 5, a drying mechanism, 6, a third feeding mechanism, 7, a winding device, 8, a cleaning box, 9, a conveying mechanism, 10, an extruding mechanism, 11, an upright rod, 12, a groove structure, 13, a first roller, 14, a first bearing seat, 15, a fourth roller, 16, a fifth roller, 17, a first sliding plate, 18, a sixth roller, 19, a first electric push rod, 20, a vertical plate, 21, a second roller, 22, a connecting plate, 23, a second electric push rod, 24, a workbench, 25, a conveying roller, 26, a second bearing seat, 27, a supporting rod, 28, a drying box, 29, an air inlet, 30, a first industrial air heater, 31, a gas uniform distribution mechanism, 32, an air outlet, 33, a groove, 34 and a second industrial air blower.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Combine attached figure 1, a novel sponge smell treatment facility of high-efficient environmental protection, it includes unwinding mechanism 1, unwinding mechanism one side department is equipped with feeding mechanism 2, belt cleaning device 3, feeding mechanism two 4, drying mechanism 5, feeding device three 6, coiling mechanism 7 in proper order, belt cleaning device 3 is including wasing case 8, the higher authority both sides department of wasing case 8 all is equipped with transport mechanism 9, be equipped with multiunit extrusion mechanism 10 in the washing case 8.

Unwinding mechanism 1 is including the pole setting 11 that sets up around, 11 a side of pole setting just is close to upper end department and is equipped with groove structure 12, cooperation grafting is equipped with roller 13 between groove structure 12.

The conveying mechanism 9 comprises bearing blocks I14 which are arranged on the front side and the rear side of the upper surface of the cleaning box 8, and rollers IV 15 are arranged between the bearing blocks I14 in a matching and rotating mode.

Squeeze mechanism 10 including wash the interior relative side of case 8 between rotate the roller five 16 that is equipped with, wash in the case 8 between the relative side and be located the top of roller five 16 and be equipped with two slide one 17, it is equipped with roller six 18 to rotate between the relative side of slide one 17, all be equipped with electric putter one 19 above slide one 17, electric putter one 19 upper end and wash 8 inner walls fixed connection of case.

Two risers 20 that feeding mechanism 2, feeding mechanism two 4 or feeding mechanism three 6 all set up around including, it is equipped with roller two 21 to rotate between the side that the riser 20 is relative, the side that the riser 20 is relative just is higher than roller two 21 and is equipped with two connecting plates 22, the side that the riser 20 is relative just is higher than connecting plate 22 and all is equipped with electric putter two 23, electric putter two 23 free ends respectively with adjacent connecting plate 22 fixed connection.

Drying mechanism 5 includes workstation 24, be equipped with a plurality of transfer roller 25 above the workstation 24, transfer roller 25 both ends are all rotated and are equipped with bearing frame two 26, bearing frame two 26 and workstation 24 fixed connection, four corners department all is equipped with bracing piece 27 above the workstation 24, be equipped with stoving case 28 above the bracing piece 27, the side UNICOM of going up is equipped with a plurality of air intake 29 in the stoving case 28, all be equipped with industry air heater 30 in the air intake 29, be equipped with gaseous equipartition distributing mechanism 31 in the stoving case 28, be equipped with air outlet 32 below the stoving case 28.

The winding device 7 is set as a full-automatic winding device.

A groove 33 is formed in the upper surface of the workbench 24, and a plurality of second industrial blowers 34 are arranged in the groove 33.

The air outlet 32 is the same as the drying box 28 in length.

When the automatic sponge material winding device is specifically implemented, the sponge material is fed to the product by the unwinding mechanism, and the sponge material is automatically wound by the winding device through the feeding mechanism I, the cleaning device, the feeding mechanism II, the drying mechanism and the feeding device III in sequence;

2. soaking and washing, injecting water into a washing box 8, enabling the sponge material to pass through an extrusion mechanism 10 from the upper surface of a roller four 15, utilizing the property of self water absorption of the sponge material to enable micropores of the sponge material to be filled with the water, discharging the water when the sponge material passes through the extrusion mechanism 10, arranging a plurality of groups of extrusion mechanisms 10, draining the water when the sponge material passes through a roller five 16 and a roller six 18, enabling the sponge material to enter a next roller five 16 and a roller six 18 to be finely crushed, repeatedly absorbing water, extruding/extruding and absorbing water for many times, and discharging waste gas and foaming residues in the sponge body, so that the processes of continuously absorbing water and draining water are fully realized and the problem of sponge odor treatment is met;

3. draining, wherein before the washing process is finished, water in the sponge is extruded and drained through the last feeding mechanism III 6, and a water receiving tank is arranged below the feeding mechanism III 6 and used for receiving water of the foundation in the sponge material;

4. drying, namely, the sponge material after being fully cleaned is put into a drying mechanism, namely, the sponge material passes through a space between a drying box and a workbench, hot air is properly blown to the upper end and the lower end of the sponge material respectively by a first industrial air blower 30 and a second industrial air blower 34 up and down under the condition that the temperature of the sponge material is far lower than the tolerance temperature of the sponge material, and residual moisture in the sponge material is dried out, so that the sponge material is in a drying state;

5. the sponge material enters a coiling device 7 for coiling;

6. detecting and verifying whether the odor property of the product meets the standard or not.

The first roller 13 is detachably arranged in the groove 33, so that a new coiled material can be replaced conveniently; the extrusion mechanism 10 starts the electric push rod I19 to drive the roller II 18 to be close to or far away from the roller V16, the distance between the roller II 18 and the roller V16 capable of accommodating the thickness of the sponge material is adjusted, and the principle of the feeding mechanism I, the principle of the feeding mechanism II or the principle of the feeding mechanism III are the same as that of the extrusion mechanism and are not repeated; the gas distribution mechanism 31 is mesh plate and honeycomb panel that from last down established in proper order in the stoving case 28, and the setting of the mesh plate is higher than to industry air heater 30, and mesh plate and honeycomb panel are convenient for carry out hot air drying to the sponge material of stoving case 28 below process, and industry air heater 30 and industry air-blower two 34 are standard type industry air heater, and the thermal efficiency is high, incessant continuous operation, and is durable lasting, and the control by temperature change is accurate.

The present invention and its embodiments have been described above, but the description is not limitative, and the actual structure is not limited thereto. It should be understood that those skilled in the art should understand that they can easily make various changes, substitutions and alterations herein without departing from the spirit and scope of the invention as defined by the appended claims.