阅读说明：本技术 一种纤维布约束散体与泡沫相结合的双层柔性桥墩防撞装置 (Double-deck flexible pier buffer stop that fibre cloth restraint bulk solid and foam combined together ) 是由 周宏元 于鸿鑫 王小娟 于 2020-12-26 设计创作，主要内容包括：本发明公开了一种纤维布约束散体与泡沫相结合的双层柔性桥墩防撞装置,从内至外依次包括包裹在桥墩外表面的内侧纤维包裹层、中部缓冲吸能泡沫层、外侧柔性纤维散体颗粒迎撞层以及柔性迎撞层端部连接件。本发明将纤维包裹散体颗粒迎撞层在不同撞击力下具有不同变形形式的特性与泡沫材料的柔性缓冲性能相结合,既实现了对车辆和桥梁的双向防护,又实现了对于车辆撞击桥梁的分级防护,即小撞不坏,中撞可修,大撞可换的三水准防撞原则。本发明使用散体颗粒材料为再生建筑废料颗粒,实现了绿色环保、废物利用的目标。(The invention discloses a double-layer flexible pier anti-collision device combining fiber cloth restraint dispersion bodies and foam. The invention combines the characteristics that the fiber-wrapped discrete particle impact layer has different deformation forms under different impact forces with the flexible buffer performance of the foam material, thereby realizing the bidirectional protection of vehicles and bridges and the graded protection of the vehicle impacting the bridges, namely, the three-level anti-collision principle that the small collision is not damaged, the medium collision can be repaired and the large collision can be exchanged. The invention uses the discrete particle material as the recycled building waste particles, and realizes the aims of environmental protection and waste utilization.)

1. The utility model provides a double-deck flexible pier buffer stop that fibre cloth restraint bulk solid and foam combined together which characterized in that, includes the inboard fibre parcel layer, middle part buffering energy-absorbing foam layer, the flexible meeting of outside that wrap up in the pier surface and hits the fibre bulk solid grained layer and the flexible connecting piece that meets and hit the layer tip.

2. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 1, wherein the double-layer flexible pier collision avoidance device comprises: the fiber cloth used by the inner fiber wrapping layer comprises high-performance synthetic fibers such as carbon fibers, basalt fibers, aramid fibers, PBO fibers and the like.

3. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 1, wherein the double-layer flexible pier collision avoidance device comprises: the foam used for the middle buffer foam layer comprises a foam concrete porous material, foamed aluminum, polyurethane foam or polystyrene foam.

4. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 1, wherein the double-layer flexible pier collision avoidance device comprises: the outer flexible impact discrete particle layer is formed by flexible lattice type fiber cloth bag filled discrete particles.

5. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 4, wherein the double-layer flexible pier collision avoidance device comprises: the flexible lattice type fiber cloth bag is formed by sewing, gluing or one-time weaving by adopting a 3D weaving technology.

6. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 4, wherein the double-layer flexible pier collision avoidance device comprises: the flexible lattice type fiber cloth bag comprises a rectangular, triangular and trapezoidal lattice form.

7. The double-layer flexible pier collision avoidance device combining fiber cloth restraining dispersion bodies and foam according to claim 4, wherein the double-layer flexible pier collision avoidance device comprises: discrete particles including natural sand, recycled concrete particles and waste brick slag particles are filled in the flexible lattice type fiber cloth bag.

Technical Field

The invention relates to the technical field of pier collision protection, in particular to a double-layer flexible pier anti-collision device combining fiber cloth restraint dispersion bodies and foam.

Background

As the economy of China soars, the construction of urban bridges enters a rapid development stage, and the pier protection in urban areas mostly adopts rigid protection measures such as cement isolation piers and steel boxes wrapped outside. The urban area speed is slower and is mainly based on medium and small-sized vehicles, most of impact force and impact energy generated by impact are smaller, although the pier is protected by increasing the rigidity of the pier protection structure, the influence of impact on vehicles and personnel is not fully considered in the rigid protection design. Therefore, in recent years, a method of wrapping a flexible sandwich porous anti-collision sacrificial structure outside a highway bridge pier in an urban area is adopted, energy generated by automobile impact is absorbed, an initial peak value of impact force generated by the impact is reduced, the bridge pier is prevented from being seriously impacted and damaged, and damage to the automobile is reduced. Although the flexible sandwich structure realizes bidirectional protection of vehicles and piers, the flexible sandwich structure still can generate irreparable damage when encountering small impact force, can only be frequently replaced, and consumes a large amount of manpower and material resources. According to the pier anti-collision device provided by the invention, the fiber-coated discrete particles have easy repairability and have different deformation forms and the flexible buffer characteristics of the foam material under different stress levels, so that the bidirectional protection on vehicles and piers is fully considered, and the graded protection of the vehicle impacting the piers is realized, namely the three-level anti-collision principle that small collision is not damaged, medium collision can be repaired and large collision can be replaced is realized.

Disclosure of Invention

Aiming at the problems that serious damage is easily caused in the vehicle collision process and different collision forces cannot be protected in a grading way due to overlarge rigidity of an anti-collision structure, the invention provides a double-layer flexible anti-collision device combining fiber constraint discrete bodies and foam. With the flexible buffer stop of above-mentioned double-deck parcel as the sacrificial layer in the pier surface, when the pier receives the striking, this flexible buffer stop of double-deck can to a great extent absorb dissipation impact energy, reduce the initial peak value of the impact of being used in on pier and the automobile body, when extension impact was held, the realization was to the two-way protection of vehicle and pier to the different destruction modes that show up under different levels of impact through this flexible protector of double-deck realize the hierarchical protection to vehicle striking pier.

In order to achieve the purpose, the invention adopts the following technical scheme:

a double-layer anti-collision device for a highway pier comprises an inner side fiber wrapping layer, a middle buffering energy-absorbing foam layer, an outer side flexible free particle layer and a flexible end part connecting piece, wherein the inner side fiber wrapping layer, the middle buffering energy-absorbing foam layer, the outer side flexible free particle layer and the flexible end part connecting piece are sequentially wrapped on the outer surface of the pier.

In the scheme, the pier protection device is convenient to manufacture, construct and install, and the inner side fiber wrapping layer, the middle buffering energy-absorbing foam layer and the outer side flexible impact free particle layer are constructed layer by layer from inside to outside. Firstly, wrapping fiber cloth on the outer side of a pier in a winding way, then pouring foam on an outer formwork or prefabricating the foam into a semicircular plate in a factory to be directly adhered to the pier, finally, surrounding a specially-made flexible fiber dispersion body on the outermost layer in a surrounding way, and connecting the end parts by a mesh belt buckle. The flexible double-layer structure can select foam layers with different thicknesses and collision-facing discrete layers with different lengths according to the size of the bridge pier, and is flexible in construction and installation so as to be suitable for different working conditions. Wherein the eye-shaped button is made of high-strength steel.

In the scheme, the main functions of the outer flexible impact particle layer are as a weak impact force dissipation layer, a medium impact force transmission layer and a strong impact force sacrificial layer. When the impact force is smaller, the fibers restrain the discrete particle layer, impact energy is dissipated through sliding friction and small-range movement between the discrete particles or crushing of a small amount of particles, the anti-collision device is not damaged, and the anti-collision device can still work continuously. When the impact force with medium strength is encountered, the discrete particles are restrained, locked and hardened by the fibers, energy which cannot be dissipated by the discrete particles through friction and small-range motion is transmitted to the middle buffering energy-absorbing foam layer, the foam compresses to absorb energy, the external fiber restraining discrete particle layer is not damaged, and the operation can be continued only by repairing the crushed foam. When the collision is strong, the fiber-constrained discrete layer fiber cloth is damaged, the discrete particles scatter and the foam energy absorption layer is completely crushed, so that the maximum absorption of collision energy is realized, the reinforcing of the pier by the inner-layer fiber wrapping is realized, the damage to the pier can be reduced to the maximum extent, and only the middle buffer foam layer and the flexible fiber discrete particle collision layer are required to be replaced.

In the scheme, the middle buffering energy-absorbing foam layer is made of foam concrete porous materials. Compared with porous buffer materials such as foamed aluminum and polyurethane foam, the foamed concrete has the advantages of easiness in pouring and forming, convenience in construction, low manufacturing cost, energy conservation, environmental friendliness and the like. In the construction process, firstly, foam concrete slurry with certain density is manufactured according to the working condition, then the foam concrete slurry is poured into the outer side formwork of the pier and uniformly vibrated, and the pier can normally work after maintenance of a preset age. If the manufacturing period needs to be shortened, the foam concrete can be manufactured by adopting the quick-hardening sulphoaluminate cement, and the three-hour demoulding and installation are realized.

In the scheme, basalt fibers are suggested as the fibers used for the fiber constraint discrete particle layer, and compared with other high-performance fibers (carbon fibers, aramid fibers and PBO fibers), the basalt fibers have the advantages of high temperature resistance, corrosion resistance, greenness, no pollution and low price.

In the above scheme, parameters such as the thickness of the fiber cloth, the filling compactness of the fiber constraint discrete particles, the density of the middle-layer buffering energy-absorbing foam and the like can be adjusted, so that different protective structures can be adopted for different working conditions, the anti-collision device can ensure the light weight of the structure, the manufacturing cost is reduced, and the anti-collision device can show good anti-collision performance.

Overall, the invention has the following advantages:

(1) the flexible collision-facing layer adopting the fiber-constrained discrete particles is different from a common rigid panel only responsible for load transmission, and the self dissipation of small collision energy, inward transmission of medium collision energy and common bearing of strong collision energy are realized by utilizing different performances of the fiber-constrained discrete particles under different stress levels, so that the graded protection of the vehicle collision pier is realized.

(2) This buffer stop comprises inboard fibre parcel layer, middle part buffering energy-absorbing foam layer, the flexible free body grained layer of fibre that meets and hits in the outside, can accomplish just soft and do benefit to, can guarantee certain rigidity, possesses better flexibility again, realizes the two-way protection of vehicle and pier. When the collision-facing layer reaches a certain stress level, the fiber-constrained free body collision-facing layer is locked and hardened and enters the working state which is the same as that of a common sandwich structure, namely, the collision-facing layer can absorb part of energy and uniformly transmit the load to the buffer energy absorption layer in the middle of collision prevention.

(3) Compared with the traditional pier protection device, the pier protection device has the advantages of convenience in construction, easiness in repair and replacement, high energy absorption efficiency and the like. And the granular bulk materials restricted by the fibers can adopt recycled concrete aggregate and waste brick slag granules, so that the construction waste is recycled, and the environment is protected.

Drawings

Fig. 1 is a schematic view of a pier collision preventing device and a pier structure according to the present invention.

Fig. 2 is a detailed enlarged view of the flexible granular layer of head-on particles of the present invention.

Fig. 3 is a plan view of the pier collision preventing device and the pier according to the present invention.

Fig. 4 is a large view of the pier collision preventing device connecting member according to the present invention.

In the attached drawings, the same component numbers indicate the same components or materials, wherein 1 is a reinforced concrete pier, 2 is an inner side fiber wrapping layer, 3 is a middle buffering energy-absorbing foam layer, 4 is an outer side flexible impact fiber granular layer, 5 is a connecting piece at the end part of the flexible impact layer, 41 is filled granular brick slag particles, 42 is outer side fiber cloth of a flexible lattice type fiber bag, 43 is middle fiber cloth of the flexible lattice type fiber bag, 44 is inner side fiber cloth of the flexible lattice type fiber bag, 45 is an example of a cementing area, 51 is a left connecting band, 52 is a mesh-shaped buckle, and 53 is a right connecting band.

Detailed Description

The invention is described in further detail below with reference to the following figures and detailed description:

as shown in figure 1, the invention relates to an anti-collision device for a pier, which is composed of a fiber wrapping layer at the inner side 2, a buffering energy-absorbing foam layer at the middle part 3 and a flexible impact-resisting fiber granular particle layer at the outer side 4.

The installation procedure will now be described with respect to a circular pier having a diameter of 1500mm as an example.

Firstly, manufacturing a fiber wrapping layer, firstly, carrying out surface treatment on the outer surface of the pier below 1500mm, and then bonding and wrapping 3 layers of basalt unidirectional fiber cloth on the outer surface of the pier by using epoxy resin to ensure that the bonding is smooth and bubble-free.

And secondly, bonding two prefabricated foam concrete semi-cylindrical shells with the thickness of 100mm, the height of 1500mm and the inner diameter of 1500mm serving as 3 middle buffering energy-absorbing foam layers on the outer sides of the basalt unidirectional cloth.

And manufacturing a flexible lattice type fiber cloth bag again, wherein the length is 5340mm, the height is 1500mm, and the lattice size is 50mm multiplied by 50 mm. And (3) bonding the outer fiber cloth of the 42 flexible lattice type fiber bag, the inner fiber cloth of the 43 flexible lattice type fiber bag and the inner fiber cloth of the 44 flexible lattice type fiber bag in a 45 gluing area by using super glue. After the lattice is manufactured, the bottom end is sealed by fiber cloth, then 41 recycled brick slag discrete particles are filled into a flexible lattice type fiber cloth bag according to the compactness of 0.7, and finally the upper end is sealed by the fiber cloth. Wherein the grain diameter of the used regenerated brick slag ranges from 0.3mm to 4.75 mm.

And fixing the left connecting band 51 of the 5 connecting piece at one end of the 4 flexible lattice type fiber discrete particle impact layer, and connecting the right connecting band 53 with the 52-mesh buckle and fixing at the other end.

And finally, surrounding the 4 flexible lattice fiber discrete particle impact layer outside the 3 middle buffering foam layer for a circle, and then connecting and locking the end parts by using connecting pieces according to the connection form shown in the figure 4. Wherein the connecting pieces are arranged one at every 200mm in the height direction.

The present invention is described above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and the above embodiments are only illustrative and not restrictive, and any modifications, equivalents, improvements and the like within the spirit and principle of the present invention should be included in the protection scope of the present invention.