Color masterbatch feeding device and production equipment

文档序号:756137 发布日期:2021-04-06 浏览:5次 中文

阅读说明:本技术 色母料供给装置和生产设备 (Color masterbatch feeding device and production equipment ) 是由 姚方明 娄启洋 赵现伟 张少田 宋福祥 刘畅 刘亮 王东雪 于 2020-12-15 设计创作,主要内容包括:本发明涉及塑料制品生产技术领域,尤其涉及一种色母料供给装置和生产设备。该色母料供给装置包括混料箱和多个储料箱;混料箱具有用于输出混合后的色母料的出口;混料箱具有多个入口,多个储料箱的出料口一一对应地通过入口与混料箱的内部可通断地连接。该生产设备包括该色母料供给装置。该色母料供给装置和生产设备,第一方面,减少添加色母料的频率,有效避免断供现象出现,节省了人力且提高了工作效率;第二方面,在多色生产过程中,节省了清理和填料的步骤,从而能够进一步提高工作效率。(The invention relates to the technical field of plastic product production, in particular to a color masterbatch feeding device and production equipment. The color masterbatch supply device comprises a mixing box and a plurality of material storage boxes; the mixing box is provided with an outlet for outputting the mixed color master batch; the mixing box is provided with a plurality of inlets, and the discharge holes of the storage boxes are connected with the inside of the mixing box in a one-to-one correspondence mode through the inlets in a break-make mode. The production equipment comprises the color masterbatch feeding device. According to the color master batch supply device and the production equipment, on the one hand, the frequency of adding color master batches is reduced, the phenomenon of supply interruption is effectively avoided, the labor is saved, and the working efficiency is improved; in the second aspect, in the multicolor production process, the steps of cleaning and filling are saved, so that the working efficiency can be further improved.)

1. A color masterbatch feeding device is characterized by comprising a mixing box and a plurality of material storage boxes;

the mixing box is provided with an outlet for outputting the mixed color master batch;

the mixing box is provided with a plurality of inlets, and the discharge holes of the storage boxes are correspondingly connected with the interior of the mixing box in a break-make mode through the inlets.

2. The color concentrate feeding device according to claim 1, further comprising a cleaning mechanism disposed in the mixing box and capable of performing a dry process on the color concentrate on the inner wall of the mixing box.

3. The color concentrate feeding device according to claim 2, wherein the material cleaning mechanism performs dry material treatment by blowing and/or drying.

4. The color concentrate feeding device according to claim 3, wherein the mixing box is open at an upper end, and the outlet is formed at a bottom of the mixing box;

the material cleaning mechanism comprises an upper cover and an annular nozzle;

the upper cover detachably covers and locates the top of mixing box, annular nozzle set up in the upper cover, annular nozzle can court the inner wall of mixing box is bloied downwards.

5. The color concentrate feeding apparatus according to claim 1, further comprising a plurality of opening and closing mechanisms openably and closably provided to the inlet.

6. The color concentrate feeding apparatus according to claim 5, wherein the switch mechanism includes a driving member and a switch plate;

the opening plate is connected with the material storage box in a sliding mode at the inlet, and comprises a through-flow part and a flow stopping part which are connected in sequence along the sliding direction of the opening plate;

the driving piece is connected with the opening plate and can drive the opening plate to slide between a first position where the through-flow part completely avoids the inlet and a second position where the flow stopping part completely blocks the inlet.

7. The color concentrate feeding apparatus according to claim 1, wherein a plurality of the storage bins are arranged side by side on top of the mixing bin;

the storage case includes box and conveying pipeline, the bottom of box forms the discharge gate, the top intercommunication of conveying pipeline the bottom of discharge gate and support box, the bottom intercommunication of conveying pipeline the entry of compounding case.

8. The color concentrate feeding device according to claim 7, wherein the bottom end of the feed delivery pipe is inclined at an angle of not less than 135 ° to a side away from the mixing box, compared to the top end of the feed delivery pipe.

9. A production apparatus characterized by comprising the color concentrate feeding device according to any one of claims 1 to 8.

10. The production apparatus according to claim 9, further comprising a main bin and an extruder;

the color masterbatch feeding device is arranged on the side part of the main material box, and the outlet of the main material box and the outlet of the mixing box are communicated with the inlet of the extruding machine.

Technical Field

The invention relates to the technical field of plastic product production, in particular to a color masterbatch feeding device and production equipment.

Background

The color masterbatch is a mixture of plastic particles and a large amount of pigment or dye to prepare high-concentration color. The raw material is uncolored plastic particles. When in processing, the color master batch is mixed with the raw materials, and the plastic product with designed pigment concentration can be obtained.

In the correlation technique, the color masterbatch feeding device can only feed the color masterbatch of a color once, and when the color needs to be changed, the color masterbatch bin needs to be cleaned manually, and then new color masterbatch is added for use.

Disclosure of Invention

The first purpose of the present invention is to provide a color masterbatch feeding device, so as to solve the technical problems that the color masterbatch feeding device in the prior art only allows single color masterbatch to be fed, which causes color change to be difficult and reduces production efficiency to a certain extent.

The second purpose of the invention is to provide a production device, so as to solve the technical problems that the color change is not easy to occur and the production efficiency is reduced because the color master batch adding device in the prior art only allows the supply of single-color master batches to a certain extent.

In order to achieve the above object, the present invention provides the following technical solutions;

based on the first purpose, the color masterbatch feeding device provided by the invention comprises a mixing box and a plurality of storage boxes;

the mixing box is provided with an outlet for outputting the mixed color master batch;

the mixing box is provided with a plurality of inlets, and a plurality of discharge holes of the storage box are communicated with the inside of the mixing box in a one-to-one correspondence mode through the inlets.

In any one of the above technical solutions, optionally, the color masterbatch feeding device further includes a material cleaning mechanism, and the material cleaning mechanism is disposed on the mixing box and can perform dry material treatment on the color masterbatch on the inner wall of the mixing box.

In any of the above technical solutions, optionally, the material cleaning mechanism performs a dry material treatment by blowing and/or drying.

In any of the above solutions, optionally, the mixing box is open at the upper end, and the outlet is formed at the bottom of the mixing box;

the material cleaning mechanism comprises an upper cover and an annular nozzle;

the upper cover lid is located the top of compounding case, annular nozzle set up in the upper cover, annular nozzle can face the inner wall of compounding case is bloied downwards.

In any of the above technical solutions, optionally, the color masterbatch feeding device further includes a plurality of opening and closing mechanisms, and the plurality of opening and closing mechanisms are openably and closably disposed at the inlet.

In any of the above technical solutions, optionally, the switch mechanism includes a driving member and an opening plate having a through hole portion;

the opening plate is connected with the storage box in a sliding mode at the inlet;

the driving piece is connected with the opening plate and can drive the opening plate to slide relative to the inlet so as to change the area of the through hole part corresponding to the inlet.

In any of the above technical solutions, optionally, a plurality of the storage boxes are arranged side by side at the top of the mixing box;

the storage case includes box and conveying pipeline, the bottom of box forms the discharge gate, the top intercommunication of conveying pipeline the bottom of discharge gate and support box, the bottom intercommunication of conveying pipeline the entry of compounding case.

In any of the above technical solutions, optionally, the bottom end of the feeding pipe is inclined by not less than 135 ° to the side deviating from the mixing box compared with the top end of the feeding pipe.

Based on the second purpose, the production equipment provided by the invention comprises the color masterbatch supply device provided by any one of the technical schemes.

In any of the above technical solutions, optionally, the production apparatus further includes a main bin and a mixing device;

the color masterbatch feeding device is arranged on the side part of the main material box, and the outlet of the main material box and the outlet of the mixing box are communicated with the inlet of the mixing device.

By adopting the technical scheme, the invention has the beneficial effects that:

the color masterbatch feeding device provided by the invention comprises a mixing box and a plurality of storage boxes. The storage case is used for storing the masterbatch, and the compounding case is used for carrying out the colour mixture to the color masterbatch. The mixing box is provided with a plurality of inlets, and the discharge holes of the storage boxes are connected with the inside of the mixing box in a one-to-one correspondence mode through the inlets in a break-make mode. Therefore, on the first aspect, under the condition that the capacity of each storage box is limited, the color master batches of one color are stored in the plurality of storage boxes and are communicated with the mixing box, so that the continuous supply of the color master batches of a single color can be realized, the frequency of adding the color master batches is reduced, the phenomenon of supply interruption is effectively avoided, the labor is saved, and the working efficiency is improved; in the second aspect, the production is carried out according to the step of carrying out monochromatic production firstly and then carrying out mixed color production, and new color masterbatch is added into the storage box after the storage box is not required to be cleaned in the color changing process, so that the steps of cleaning and filling are saved in the multi-color production process, and the working efficiency can be further improved.

The production equipment provided by the invention comprises the color master batch feeding device, so that all the beneficial effects of the color master batch feeding device can be realized.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic view of a first structure of a color masterbatch feeding device according to a first embodiment of the present invention;

fig. 2 is a schematic view of a second structure of a color masterbatch feeding device according to a first embodiment of the present invention;

fig. 3 is a schematic view of a first structure of a mixing box and a switch mechanism of a color masterbatch feeding device according to a first embodiment of the present invention;

fig. 4 is a second schematic structural diagram (an opening-closing plate is omitted) of the mixing box and the opening-closing mechanism of the color masterbatch feeding device according to the first embodiment of the present invention;

FIG. 5 is a schematic view of a first structure of a production apparatus according to a second embodiment of the present invention;

fig. 6 is a second schematic structural diagram of the production apparatus according to the second embodiment of the present invention.

Icon: 1-a color masterbatch supply device; 10-a material storage box; 100-a box body; 101-a material conveying pipe; 102-a transparent window; 11-a mixing box; 110-an inlet; 111-an outlet; 12-a switching mechanism; 120-a drive member; 121-plywood; 1210-flow stopping part; 1211-through-flow portion; 13-a material cleaning mechanism; 130-an upper cover; 131-an annular nozzle; 2-extruding machine; 20-a main bin; 21-production equipment.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example one

The color masterbatch feeding device that this embodiment provided is used for production facility.

Referring to fig. 1 to 4 in combination with fig. 5 and 6, the color masterbatch supplying device 1 provided in this embodiment includes a mixing box 11, a storage box 10, and an opening and closing mechanism 12.

Hereinafter, the above-described components of the color masterbatch supplying device 1 will be specifically described.

In the present embodiment, the storage bins 10 are used for storing color concentrates, the number of the storage bins 10 is plural, and at least one storage bin 10 of the plurality of storage bins 10 stores one color. For example, when the number of the magazine cases 10 is four, the four magazine cases 10 may store one color masterbatch respectively, or every two magazine cases 10 of the four magazine cases 10 store one color masterbatch, or two magazine cases 10 of the four magazine cases 10 store a first color masterbatch, and the other two magazine cases 10 store a second color masterbatch and a third color masterbatch respectively. It will be appreciated that a plurality of magazines 10 may be fully or partially activated depending on the circumstances.

That is to say, all the storage boxes 10 of the color masterbatch supply device 1 can form a plurality of color storage modes, at least one color masterbatch can be selectively stored according to the requirement, and the number of the storage boxes 10 required by each color masterbatch can be adjusted according to the requirement.

In this embodiment, the interior of the mixing box 11 is used for mixing color masterbatch, the mixing box 11 has a plurality of inlets 110, and the discharge ports of the storage boxes 10 are connected with the interior of the mixing box 11 through the inlets 110 in a one-to-one manner in an on-off manner, so that after the color masterbatch stored in the storage boxes 10 flows out through the discharge ports, if the storage boxes 10 are communicated with the interior of the mixing box 11 through the inlets 110, the flowing color masterbatch enters the interior of the mixing box 11 through the inlets 110 and is mixed in the mixing box 11. If the outlet of the bin 10 is disconnected from the interior of the mixing box 11 via the inlet 110, the color concentrate stored in the bin 10 will not enter the interior of the mixing box 11. By changing the on-off state and the on-off sequence between the storage box 10 and the mixing box 11, various color masterbatches can be obtained by mixing the mixing box 11, and the color changing production of the color masterbatches is also realized. Wherein the mixing may comprise homochromatic mixing or heterochromatic mixing.

The mixing box 11 has an outlet 111, and the outlet 111 is used for outputting the mixed color masterbatch, wherein the color masterbatch can be output by color change because the color masterbatch can be produced by color change.

As an example, when the number of the magazine cases 10 is four, three magazine cases 10 of the four magazine cases 10 are a first magazine case, and the other magazine case 10 is a second magazine case, the first magazine case stores a first color concentrate, and the second magazine case stores a second color concentrate.

A first reservoir tank and the mixing box 11 are communicated, so that the first color masterbatch is fed into the mixing box 11, and the first color masterbatch is fed to the production equipment 21 through the mixing box 11. Until the first color masterbatch in the first storage box is used up; and the other first storage box is communicated with the mixing box 11, so that the first color master batch is continuously conveyed into the mixing box 11, and the second color master batch is conveyed to the production equipment 21 through the mixing box 11. That is to say, the continuous supply capacity of the first color masterbatch of two storage tanks 10 can be satisfied, compared with the manner of supplying the first color masterbatch by using a single storage tank in the prior art, the number of times and frequency of adding the first color masterbatch can be reduced, and the situation that the first color masterbatch is not added in time can be effectively avoided.

Then, the mixing box 11 is communicated with the last first storage box and the last second storage box simultaneously, so that mixed color output of the first color master batch and the second color master batch can be realized, the storage box 10 and the mixing box 11 do not need to be cleaned, and color changing production can be completed.

In this embodiment, in order to improve the flexibility and the variety of trade look production, color masterbatch feeding device 1 still includes clear material mechanism 13, and clear material mechanism 13 sets up in mixing box 11 and can carry out clear material processing to the color masterbatch of mixing box 11 inner wall.

Before the color of the color masterbatch conveyed to the mixing box 11 changes, the color masterbatch of the mixing box 11 is cleaned by the cleaning mechanism 13 after the last storage box 10 communicated with the mixing box 11 is disconnected and before the next storage box 10 is communicated with the mixing box 11, so that the color mixing error of the next color masterbatch and the last color masterbatch is avoided, and the color difference of the plastic product at the production position of the production equipment 21 using the color masterbatch supply device 1 is avoided.

In this embodiment, the material cleaning mechanism 13 performs material cleaning by blowing, for example, a fan is used to blow or blow the inner wall of the mixing box 11; or, the material cleaning mechanism 13 discharges dry materials in a drying manner, for example, the inner wall of the mixing box 11 is dried by an infrared baking lamp, so as to avoid color mixing; or, the material cleaning mechanism 13 discharges the dry material by blowing and drying, for example, the inner wall of the mixing box 11 is dried by warm air.

Specifically, mixing box 11 is open at the upper end, and outlet 111 is formed at the bottom of mixing box 11, so that the color concentrate can flow toward the discharge port of mixing box 11 under the action of gravity.

The material cleaning mechanism 13 includes an upper cover 130 and an annular nozzle 131. Upper cover 130 is removably attached to the top of mixing box 11 to facilitate replenishment of color concentrate and to maintain cleanliness within mixing box 11.

Annular nozzle 131 sets up in upper cover 130, and annular nozzle 131 can blow downwards towards the inner wall of mixing box 11, wherein, on the one hand, annular nozzle 131 spun gas is the hoop and sprays to can make gas along the circumference evenly distributed of the inner wall of mixing box 11, and then guarantee mixing box 11's inner wall along the spraying homogeneity of circumference, on the other hand, annular nozzle 131 spun gas just can promote the color masterbatch that adheres to mixing box 11's inner wall to mixing box 11's bottom also is the export 111 of mixing box 11 towards mixing box 11's inner wall and blow downwards.

Optionally, according to the property and characteristics of the color masterbatch, the temperature of the gas sprayed by the annular nozzle 131 is selected, so that when the gas sprayed by the annular nozzle 131 sweeps the color masterbatch, the flowability of the color masterbatch on the inner wall of the mixing box 11 is reduced, the residual quantity of the color masterbatch on the inner wall of the mixing box 11 is reduced, and the thoroughness of sweeping the color masterbatch on the inner wall of the mixing box 11 can be further improved.

In the present embodiment, the opening and closing mechanisms 12 are disposed on the inlets 110 in a one-to-one correspondence, and can open and close the inlets 110 of the mixing boxes 11, so that whether the corresponding storage boxes 10 deliver the color concentrates to the mixing boxes 11 can be controlled by the opening and closing members, and the controllability of the color concentrate supply device 1 is improved.

In the present embodiment, the switch mechanism 12 includes a driver 120 and an opening plate 121. The opening plate 121 is slidably connected with the storage box 10 at the inlet 110, optionally, a slide way is arranged on two sides of the inlet 110, and the opening plate 121 is provided with a slide block slidably mounted in the slide way. Sliding connection compares in the mode of pin joint, can effectively save the lateral part space of compounding case 11, avoids opening and shutting board 121 to take place the space with storage case 10 and interfere in the in-process that opens and shuts.

In the present embodiment, the opening plate 121 includes a through-flow portion 1211 and a flow stop portion 1210 connected in series in a slidable direction of the opening plate 121. Alternatively, as shown in fig. 3 and 4, the through-flow portion 1211 is formed by a first plate member having a through-flow hole whose contour can surround the contour of the inlet 110, so that the through-flow portion 1211 can be completely or partially retracted from the inlet 110, providing a structural basis for controlling the flow rate of the color concentrate. The flow stop portion 1210 is formed by a second plate member having an outer circumferential profile capable of surrounding the contour line of the inlet 110, so that the flow stop portion 1210 can completely or partially block the inlet 110, and further provides a structural basis for controlling the flow rate of the color masterbatch. Further, the first plate member and the second plate member are integrally molded.

The driving member 120 is connected to the opening plate 121 and can drive the opening plate 121 to slide back and forth between a first position where the through-flow portion 1211 completely avoids the inlet 110 and a second position where the flow stop portion 1210 completely blocks the inlet 110, that is, when the opening plate 121 moves between the first position and the second position, the through-flow portion 1211 can avoid a part of the inlet 110 and the flow stop portion 1210 can block the other part of the inlet 110, so as to adjust the opening degree of the inlet 110.

Alternatively, the driving member 120 is an electric cylinder, a hydraulic cylinder, or an electric linear slide.

In the embodiment, in order to improve the flowability of the color masterbatch during the conveying process, a plurality of storage bins 10 are arranged side by side on the top of the mixing bin 11; the storage box 10 comprises a box body 100 and a material conveying pipe 101, wherein a material outlet is formed at the bottom of the box body 100, the top end of the material conveying pipe 101 is communicated with the material outlet and supports the bottom of the box body 100, and the bottom end of the material conveying pipe 101 is communicated with an inlet 110 of the mixing box 11. Therefore, color concentrates in the box body 100 are conveyed to the mixing box 11 through the conveying pipe 101 under the action of gravity, and the color concentrates can be transported without auxiliary equipment similar to a pumping device.

In this embodiment, the bottom of conveying pipeline 101 is compared in the top of conveying pipeline 101 to deviating from in that mixing box 11 place side slope is not less than 135 to guarantee conveying pipeline 101's slope degree as far as possible, under the prerequisite of avoiding taking place space interference between a plurality of mixing boxes 11, can also guarantee that gravity is as far as possible along the direction of delivery of conveyer pipe's weight, thereby guarantee the transport smoothness degree of masterbatch.

Optionally, the bottom end of the feed conveyor pipe 101 is inclined 135 °, 145 ° or 160 ° to the side facing away from the mixing box compared to the top end of the feed conveyor pipe 101.

Optionally, the feed delivery pipe 101 is a metal square pipe to ensure support strength.

Optionally, with reference to the mixing box 11, a plurality of magazines 10 are arranged along the first direction on both sides of the mixing box 11, so that the further away in the first direction a feed conveyor 101 is from the mixing box 11, the greater the inclination of the feed conveyor 101 of a magazine 10, in order to avoid spatial interference between adjacent feed conveyors 101 or magazines 10. Wherein the first direction is the width direction of the mixing box 11. Further, the sliding direction of the opening plate 121 is a second direction, and the second direction is the longitudinal direction of the mixing box 11.

In this embodiment, in order to observe the discharging condition of the color masterbatch in the storage box 10, a transparent window 102 is disposed on a side of the box 100, so that an operator can monitor the inside of the box 100 through the transparent window 102.

It will be understood that the wall of mixing box 11 not connected to feed conduit 101 may be completely or partially transparent to facilitate monitoring of the mixing and discharge conditions in mixing box 11 by an operator.

In this embodiment, the plurality of storage boxes 10 are disposed on one side of the mixing box 11 away from the main box 20, and the arrangement direction of the plurality of storage boxes 10 is perpendicular to the arrangement direction of the mixing box 11 and the main box 20, so as to make full use of the lateral space of the mixing box 11 away from the main box 20.

In the present embodiment, in order to further improve the blanking efficiency and the blanking fluency of the box 100 to the material conveying pipe 101, the bottom of the box 100 is set to be funnel-shaped.

Example two

The second embodiment provides a production apparatus, the second embodiment includes the color masterbatch feeding device in the first embodiment, the technical features of the color masterbatch feeding device disclosed in the first embodiment are also applicable to the second embodiment, and the technical features of the extruder disclosed in the first embodiment are not described repeatedly.

Referring to fig. 5 and 6 in combination with fig. 1 to 4, the present embodiment provides a production apparatus 21 including a master batch box 20, a color concentrate feeding device 1, and an extruder 2.

Hereinafter, the above-described components of the production apparatus 21 are described.

The color concentrate feeding device 1 is arranged at the side of the main bin 20, and the outlet 111 of the main bin 20 and the outlet 111 of the mixing box 11 are both communicated with the inlet 110 of the extruder 2.

The main bin 20 is used for storing main raw materials, such as PBT particles, and color master batch in the mixing bin 11 and the main raw materials of the main bin 20 are conveyed into the extruder 2, so that colored plastic products, such as colored sleeves, can be produced. Wherein, through setting up color masterbatch feeding device 1 in the lateral part of main workbin 20, can make full use of the idle space of main workbin 20 lateral part, improve the space layout rationality of whole production facility 21.

The production equipment in this embodiment has the advantages of the color masterbatch feeding device in the first embodiment, and the advantages of the color masterbatch feeding device disclosed in the first embodiment are not described again here.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention. Furthermore, those skilled in the art will appreciate that while some embodiments described herein include some features included in other embodiments, rather than other features, combinations of features of different embodiments are meant to be within the scope of the invention and form different embodiments. For example, any of the claimed embodiments may be used in any combination. The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

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