Weaving method of gradual covering jacquard fabric

文档序号:803522 发布日期:2021-03-26 浏览:15次 中文

阅读说明:本技术 一种渐变遮盖提花织物的织造方法 (Weaving method of gradual covering jacquard fabric ) 是由 周赳 彭稀 于 2020-11-30 设计创作,主要内容包括:本申请提供一种渐变遮盖提花织物的织造方法,属于织造方法技术领域。在纬纱排列为甲纬:乙纬=2:1的单经双纬结构中,设计两组表里纬组织和对应遮盖技术点并用影光加强法实现织物甲纬单纬渐变、乙纬和甲纬混合渐变两种显色效果,渐变最大显色组织数为[R/N(6R-2J-2-J-1-3)+2],渐变级别数≤最大显色组织数;主要步骤是:(1)结构模型构建,(2)甲纬和乙纬组织的选择,(3)表、里组织和遮盖技术点的设计,(4)表层影光组织库设计,(5)表、里组织组合设计,(6)遮盖技术点验证,(7)数码图案设计,(8)织物组合结构设计,(9)织造,设计所得织物满足遮盖要求且可大批量生产。(The application provides a weaving method of a gradual change covering jacquard fabric, and belongs to the technical field of weaving methods. In a single-warp double-weft structure with weft arrangement of A weft and B weft as 2:1, two groups of surface weft and inside weft tissues and corresponding covering technical points are designed, two color development effects of gradual single weft and gradual mixed gradual change of B weft and A weft of the fabric are realized by a shadow light enhancement method, and the gradual maximum color development tissue number is [ R/N (6R-2J) 2 ‑J 1 ‑3)+2]The number of gradation levels is less than or equal to the maximum number of color-developing tissues; the method mainly comprises the following steps: (1) the method comprises the following steps of (1) structural model construction, (2) selection of weft A and weft B tissues, (3) design of surface, inner tissues and covering technical points, (4) design of a surface shadow light tissue library, (5) surface and inner tissue combination design, (6) verification of the covering technical points, (7) digital pattern design, (8) fabric combination structure design, and (9) weaving, wherein the fabric obtained by design meets the covering requirement and can be produced in large batch.)

1. A weaving method of a gradual change covering jacquard fabric is characterized in that the gradual change covering jacquard fabric is formed by interweaving weft yarns of a first weft yarn system and a second weft yarn system with warp yarns of one system, the arrangement ratio of the first weft yarn to the second weft yarn is 2:1, and the weaving method comprises the following processing steps:

(1) construction of a structural model:

determining the yarn configuration of the fabric as a warp yarn of one system and a weft yarn of two systems, wherein the warp yarn is one color of a first warp, the weft yarn is two colors of a first weft and a second weft, the arrangement ratio of the first weft to the second weft is 2:1, the first weft and the first warp are interwoven into a first weft tissue, the second weft and the first warp are interwoven into a second weft tissue,

(2) selection of weft A and weft B tissues:

the selection range of the first weft is twill or satin, the number of the weave cycles is 2R multiplied by 2R, the range of the number of the weave cycles is 4 multiplied by 4 to 48 multiplied by 48,

the selection range of the weft B weave is a warp-spaced plain weave, a warp-spaced twill weave or a warp-spaced satin weave, the number of the weave cycles is 2R multiplied by R, the range of the weave cycles is 4 multiplied by 2 to 48 multiplied by 24,

r is more than or equal to 2 and less than or equal to 24 and R is a positive integer;

(3) design of the exterior, interior organization and hiding technology points:

selecting a warp surface tissue as a lining tissue A in the selection range of the weft A tissue when the color-developing surface weft is weft BL(ii) a A is to beLReverse and decompose into a structure A according to odd weft and even weftLF1 and ALF2, and adding ALF2 warp Point superimposed on ALF1, setting table organization BBThe masking technique point Bj; on the premise of meeting the interweaving balance, the surface structure B is formed by selecting one structure point from all weft structure points of Bj as a warp structure pointB

Selecting a warp surface tissue as a lining tissue B in the selection range of a weft B tissue when the color-developing surface weft is a weft AL(ii) a On the premise of meeting the interleaving balance, the slave BLOf all warp-knitting points, selecting one warp-knitting point per weftCan form a table organization ABDecomposed tissue A ofB1 or AB2, adding AB1 and AB2, arranging and combining according to the warp direction 1:1 to obtain a surface tissue AB(ii) a B is to beLReverse obtaining of reverse tissue BLF, then B is addedLEach weft of F extends upwards one weft or two wefts B along the warp directionLF are arranged and combined according to the warp direction 1:1, and a table organization A is setBThe full coverage technique point of (a) Aj,

(4) designing a superficial shadow light tissue bank:

under the condition of not damaging the covering technical points Bj or Aj, the surface structure B is designed by adopting a mode of reinforcing the structure points through warp, weft or oblique transitionBOr ABThe surface-layer image-light tissue library of (1),

(5) the surface and interior tissues are combined and designed:

firstly, determining the arrangement ratio of weft yarns of the first weft to the second weft as 2:1, and drawing a lining structure A at the interweaving position of the weft yarns of the first weft and the second weftLDrawing a table weave B at the position where the second weft and the warp are interwovenBTo obtain a combined tissue bank of weft B covering weft A,

determining the arrangement ratio of weft yarns of the first weft to the second weft to be 2:1, and drawing a surface texture A at the interweaving position of the weft yarns of the first weft and the second weftBDrawing the inner weave B at the interweaving position of the second weft and the warpLTo obtain a combined tissue bank of the first weft covered by the second weft,

(6) and (3) verifying a covering technical point:

the weft-most surface tissue and warp-most surface tissue in the surface shadow light tissue bank are respectively combined with the lining tissue, and the two tissues can meet the following conditions: any weft of the inner tissue can be covered by the adjacent surface tissue, so that the combination of any tissue and the inner tissue in the surface shadow light tissue bank can meet the technical requirement of covering,

(7) designing a digital pattern:

designing a digital pattern with two gradient color effects according to requirements, wherein the pattern comprises two colors, and each color is subjected to shading gradient design, the level number of shading gradient is less than or equal to the maximum color development organization number,

(8) designing a fabric combined structure:

the two gradient colors of the digital pattern, which need to embody the pure color gradient effect of the fabric, are corresponding to the combined tissue bank of the weft A full coverage weft B, the gradient color which needs to embody the mixed gradient effect is corresponding to the combined tissue bank of the weft B coverage weft A, after the computer processing, the gradient color of each level and the tissue in the corresponding tissue bank are replaced by adopting a one-to-one corresponding method to form a gradient coverage jacquard fabric combined structure chart,

(9) weaving:

and setting weft insertion information on the obtained fabric combination structure chart, setting the density of warps and wefts, selecting one group of silk threads as warps, and two groups of color silk threads as wefts, and then putting into weaving.

2. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: in the step (3), when the color-developing surface weft is a second weft, the surface tissue BBSelection of and ALF1 or ALF2 was obtained by the starting point shift method from the tissue having the same number of tissue cycles but having a warp point not overlapping Bj (2R-J)1) A and ALF1 or ALF2 alternate table organization with the same number of flights.

3. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: in the step (3), when the color-developing surface weft is the first weft, the surface tissue ABDecomposition tissue selection and BLReverse tissue B ofLF has the same number of tissue cycles but has a different warp point than BLF overlapped tissue, obtained by the method of displacement of starting point (2R-J)2) A and BLF, alternative decomposed tissues with the same number of flights.

4. A method for weaving a progressive covering jacquard according to claim 3, characterized in that: in the step (3), when the color developing surface weft is the first weft, selecting the tissues with the starting points of odd warps and even warps from the alternative decomposition tissues as AB1 and AB2, adding AB1 and AB2, arranging and combining according to the warp direction 1:1 to obtain a surface tissue ABAs suchTissue consensus [2 (R-J)2J)(R-J2O)]A, J2J and J2And O is the number of covering technical points of one weft yarn positioned at odd warps and even warps when the first weft is used as the surface weft.

5. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: in the step (3), the surface tissue B when the selected color-developing surface weft is the second weftBTissue of interior ALWhen the color-developing surface weft is designed as a first weft, the surface texture B is designedBTissue of interior ALBackward direction is respectively used as the inner tissues BLAnd the surface organization AB(ii) a Otherwise, the surface and inner tissues A when the selected color-developing surface weft is the first weftBAnd BLWhen the color-developing surface weft is designed to be the second weft, the surface and the inner tissues A are combinedBAnd BLAfter reversing, the two tissues are respectively taken as the lining tissues ALAnd the surface organization BB

6. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: in the step (2), the number of the warp cycles of the weft A organization is the same as that of the weft B organization, and the number of the weft cycles is twice of that of the weft B organization.

7. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: in the step (7), the maximum number of the chromogenic tissues is [ R/N (6R-2J ]2-J1-3)+2]R is the number of weft cycles of weft B, N is the number of stitch points to be reinforced at one time, J1And J2And respectively taking the covering technical points on one weft yarn in one tissue cycle when the second weft yarn and the first weft yarn are used as surface weft yarns.

8. Method for weaving a progressive covering jacquard according to claim 1, characterized in that: within one organization cycle, the weft floating length or weft floating point number of the surface weft is larger than that of the inner weft.

Technical Field

The application relates to a weaving method of a gradual-change covering jacquard fabric, belonging to the technical field of weaving methods.

Background

The traditional weft double jacquard fabric with the arrangement ratio of weft A to weft B being 2:1 adopts a single plane design mode, and because of the limitation of an organizational structure and a weaving technology, the fabric color mainly shows the inherent color of weft yarns, the color number is small, and the layering sense is lacked. In order to increase the color number of the fabric, a method of digging and weaving a disc is generally adopted, but on one hand, the method increases the thickness of the fabric, and leads to disorder of yarns on the back of the fabric, thereby limiting the application of the fabric; on the other hand, the method only adopts a manual mode, so that the production efficiency is extremely low, and the mass production cannot be realized. The weft double jacquard fabric with the weft A and weft B arrangement ratio of 2:1, which is colorful, light, thin and mass-produced, cannot be designed by adopting the traditional design method. So far, no document proposes a weft double jacquard fabric weaving method for realizing the effect of gradual color development of single weft on the first weft and the effect of gradual color development of mixed weft on the second weft and the first weft on the surface of a fabric by adopting a single-warp double-weft covering structure with the weft arrangement ratio of the first weft to the second weft being 2: 1.

Disclosure of Invention

In order to solve the problems that the traditional weft double jacquard fabric with the arrangement ratio of weft A to weft B being 2:1 is less in color and cannot give consideration to multicolor, high efficiency, batch production and the like, the application provides a weaving method of the gradual-change covering jacquard fabric, and the fabric adopts the weft arrangement ratio of weft A: and the second weft is a2:1 single-warp double-weft structure, and the effects that the first weft and the second weft can be used as the surface weft to cover the inner weft and the first weft is subjected to gradual color development and the second weft and the first weft are subjected to mixed gradual color development are realized by designing 2 groups of surface and inner weft tissues and corresponding covering technical points and adopting a shadow enhancement method. The gradient maximum color development tissue number is [ R/N (6R-2J)2-J1-3)+2]And the gradient level number is less than or equal to the maximum color development organization number. Wherein R is the number of weft cycles of weft B, N is the number of stitch points for one reinforcement, J1And J2And respectively taking the covering technical points on one weft yarn in one organization cycle when the second weft yarn and the first weft yarn are used as surface weft yarns. The designed fabric tissue combination structure is balanced in interweaving and can be produced in large batch.

The implementation method and the main technical content of the application are as follows:

(1) structure model construction

Determining the yarn configuration of the fabric into a warp yarn of one system and a weft yarn of two systems, wherein the warp yarn is one color of a first warp, the weft yarn is two colors of a first weft and a second weft, the first weft and the second weft are arranged according to a ratio of 2:1, the first weft and the first warp are interwoven into a first weft tissue, and the second weft and the first warp are interwoven into a second weft tissue;

secondly, when the color-developing surface weft is a surface weft, the surface weft is a surface tissue, and the surface weft is a lining tissue; when the color-developing surface weft is the second weft, the second weft is the surface tissue and the first weft is the inner tissue.

(2) Selection of weft-A and weft-B weaves

According to the design requirements of different fabrics, different required textures are selected,

selecting the required weft insertion organization. The effective selection range of the weft B weave is a warp-spaced plain weave, a warp-spaced twill weave or a warp-spaced satin weave, the number of weave cycles is 2R multiplied by R, and the range of the number of the weave cycles is 4 multiplied by 2 to 48 multiplied by 24 (R is more than or equal to 2 and less than or equal to 24, and R is a positive integer);

selecting corresponding weft A tissue according to the selected weft B tissue. The effective selection range of the first weft is twill or satin, the number of warp cycles is the same as that of the second weft, the number of weft cycles is twice that of the second weft, the number of weave cycles is 2R multiplied by 2R, and the range of the number of the weave cycles is 4 multiplied by 4 to 48 multiplied by 48 (2 is equal to or less than R and less than 24 and R is a positive integer).

(3) When the color developing weft indicator is weft B, designing the surface, inner tissues and covering technical points:

design of tissue

Selecting a warp surface texture as a lining texture A in the selection range of the first weft textureLThe number of tissue cycles is 2R multiplied by 2R (2 ≦ R ≦ 24 and R is a positive integer);

② design of covering technical point Bj

According to the inner tissue ALTissue characterization of (A) against Table tissue BBThe design of the covering technical points (similar to an organization) is carried out by the following steps: tissue of herba Senecionis Scandentis ALReverse direction is carried out to obtain reverse tissue ALF, then A is addedLF, decomposing according to odd wefts and even wefts to obtain a decomposed tissue ALF1 and ALF2, and finally, ALF2 warp Point superimposed on ALF1, obtaining a covering technical point Bj;

③ design of the organization of the watch

Surface organization BBThe number of weft patterns is the same as Bj. The position of all weft points in Bj is BBAll possible organized point locations. On the premise of meeting the interweaving balance, one weft is selected from all weft organization points of BjThe organization points are used as warp organization points to form a surface organization BB

Further, preferably:

surface organization BBSelection of and ALF1 or ALF2, starting from the position of the start point at the lower left corner (warp, weft) ((1, 1)), designing a weft surface tissue according to the selected number of flies in a tissue lattice with a tissue cycle of 2R × R, moving the position of the start point along the weft direction by 1 tissue point each time to design 1 new tissue, moving the position until the position of the start point is ((2R, 1)), and setting a series of tissues. The tissues overlapped with the Bj warp tissue points in the series of tissues are removed, and all the surface tissues B meeting the requirements can be obtainedBAlternative organizations of (2). Such alternative organization has in common (2R-J)1) And (4) respectively. Selecting one tissue from the alternative tissues as a table tissue B according to requirementsB

(4) When the color-developing surface weft is a first weft, designing surface and inner tissues and covering technical points:

design of tissue

Selecting a warp surface texture as a lining texture B in the selection range of the weft B textureLThe number of the tissue cycles is 2R multiplied by R (2 is more than or equal to R is less than or equal to 24, and R is a positive integer); further, to improve efficiency, the above-mentioned table organization B may be usedBReverse tissue B ofBF as the lining tissue BL

Design of surface organization

Decomposition Structure A of surface tissueB1 and AB2 is weft face structure, the number of the structure cycles and the inner structure BLSame, lining tissue BLThe positions of all the warp tissue points are AB1 and AB2 all possible organized point locations. On the premise of meeting the interleaving balance, the slave BLThe structure A can be formed by selecting one warp structure point per weft in all the warp structure pointsB1 or AB2;

Further, preferably:

lining tissue BLReverse direction is carried out to obtain reverse tissue BLF。AB1 and AB2 selection and BLF number of same flight from starting pointSetting the left lower corner (warp and weft) as (1,1), designing a weft surface tissue according to the selected number of flyings in a tissue grid with a tissue cycle of 2R multiplied by R, then designing 1 new tissue by moving the starting point position along the weft direction by the position of 1 tissue point each time, and moving until the starting point position is (2R, 1), and setting a series of tissues. The series of tissues is subjected to neutralization with BLF, removing the tissues with overlapped tissue points to obtain all the surface tissues A meeting the requirementsBThe alternative of (2) decomposing the tissue. Such alternative breakdown organizations share a common (2R-J)2) And (4) respectively. Selecting a tissue with an odd-numbered initial point position and a tissue with an even-numbered initial point position from the alternative decomposition tissues according to requirements, and respectively making AB1 and AB2, mixing A withB1 and AB2, arranging and combining according to the warp direction 1:1 to obtain the fully-coverable lining tissue BLThe surface organization A ofB. Such tissues share [2 (R-J)2J)(R-J2O)]A, J2J and J2And O is the number of covering technical points of one weft yarn positioned at odd warps and even warps in one organization cycle when the first weft is used as the surface weft.

Design of covering technical point Aj

According to the inner tissue BLTissue characterization of (1), the superficial tissue ABThe design of a full-coverage technical point (similar to an organization) is carried out by the following steps: b is to beLEach weft of F extends upwards one weft or two wefts B along the warp directionLF are arranged and combined according to the warp direction 1:1 to obtain a full-coverage technical point Aj.

(5) When no other special requirements exist, in order to improve the design efficiency, the surface and inner tissues B when the developing surface weft is the second weft are selectedBAnd ALWhen the color-developing surface weft is designed as a first weft, the surface and inner tissues B can be combinedBAnd ALBackward direction is respectively used as the inner tissues BLAnd the surface organization AB(ii) a Conversely, when the color-developing surface weft is selected as the first weft, the surface and inner tissues ABAnd BLWhen the color-developing surface weft is designed to be the second weft, the surface and the inner tissues A can be combinedBAnd BLAfter reversing, the two tissues are respectively taken as the lining tissues ALAnd the surface organization BB

(6) Superficial shadow light tissue bank design

Table organization BBDesign of superficial shadow library

Designing a set of table organization B without destroying the masking technique point BjBThe photo organization library of (1) organizes the table B as requiredBMoving N points once along the warp direction, the weft direction or the oblique direction, skipping when encountering the covering technical point Bj, and obtaining BBThe library of image and light.

When N ═ R, the number of developed tissues was the smallest and was (2R-J)1) A plurality of;

when N is 1, the number of color-developing tissues is the largest and is [ R (2R-1-J)1)+1]And (4) respectively.

② surface organization ABDesign of superficial shadow library

Designing a group of photo organization libraries of the table organization under the condition of not destroying the full-covering technical points Aj, and organizing the table organization A according to the requirementBMoving N points once along the warp direction, the weft direction or the oblique direction, skipping when encountering a full-covering technical point Aj, and obtaining ABThe library of image and light.

When N is 2R, the number of color-developing tissues is the smallest, and is (2R-J)2) A plurality of;

when N is 1, the number of color-developing tissues is the largest and is [2R (2R-1-J)2)+1]And (4) respectively.

R is the number of weft cycles of weft B, N is the number of stitch points for one reinforcement, J1And J2And respectively taking the covering technical points on one weft yarn in one tissue cycle when the second weft yarn and the first weft yarn are used as surface weft yarns.

(7) Surface and interior organization combined design

Surface and inside organization combination design for covering weft A by weft B

Determining the first weft and the second weft to be arranged according to the ratio of 2:1, and drawing a lining structure A at the interweaving position of the first weft and the warpLDrawing a table weave B at the position where the second weft and the warp are interwovenBAnd obtaining a combined structure chart of covering the first weft by the second weft. According to this method, the table is organized BBEach tissue in the superficial shadow tissue bank and a unique internal tissue ALCombining to obtain a gradual covering jacquard fabric combined tissue bank with second wefts covering first wefts。

Surface and lining organization combination design of covering weft A and weft B

Determining the first weft and the second weft to be arranged according to the ratio of 2:1, and drawing a surface texture A at the interweaving position of the first weft and the warpBDrawing the inner weave B at the interweaving position of the second weft and the warpLAnd obtaining a combined structure chart of the first weft and the second weft which are completely covered by the first weft. According to this method, the table is organized into ABEach tissue in the superficial shadow tissue bank and a unique internal tissue BLAnd combining to obtain a gradual covering jacquard fabric combined tissue bank of the first weft full covering second weft.

(8) Inspection method

And (3) checking the effectiveness of the covering jacquard fabric combined tissue bank with the gradual change of the arrangement ratio of the weft A to the weft B being 2:1, namely checking the effectiveness of the covering technical points.

Inspection method for combined tissue bank with weft B covering weft A

Using surface texture BBThe most latitude surface texture and the most longitude surface texture in the surface layer shadow light texture library are respectively corresponding to the lining texture ALAnd if the two combined tissues can meet the condition that any weft of the inner tissue can be covered by the adjacent surface tissue, the combination of any tissue in the surface shadow light tissue bank and the inner tissue can meet the technical requirement of covering according to the implementation method, and the fabric surface can realize the mixed gradual change color development effect of the second weft and the first weft without being limited by subject matters.

② inspection method for combined tissue bank of weft A fully covered weft B

Using surface texture ABThe most latitude surface texture and the most longitude surface texture in the surface layer shadow light texture library are respectively connected with the lining texture BLAnd combining, if the two combined tissues can meet the condition that the surface tissues develop color on the surface of the fabric, the inner tissues have no influence on the color development of the surface tissues, the combination of any tissue in the surface layer shadow light tissue bank and the inner tissues according to the implementation method can meet the technical requirement of full coverage, and the surface tissues can realize the shadow light gradient effect on the surface of the fabric and are not limited by subject matters.

(9) Digital pattern design

Digital drawing required by designThe scheme has two gradual color effects, and the maximum color number is [ R/N (6R-2J)2-J1-3)+2]The subject is not limited, a bitmap mode is adopted, the bitmap mode is composed of two colors, each color is subjected to shading gradual change design, the level number of the shading gradual change is less than or equal to the maximum color development organization number,

(10) design of fabric combined structure

And after the computer processing, replacing the gradient color of each level and the tissues in the corresponding tissue library by adopting a one-to-one corresponding method to form a gradient covering jacquard fabric combined structure chart with the arrangement ratio of the first weft to the second weft being 2: 1.

(11) Weaving

Setting weft insertion information as weft A on the obtained fabric combination structure diagram: weft B is 2:1, setting a proper warp and weft density, selecting one group of silk threads as warp threads and two groups of color silk threads as weft threads, and directly designing and producing the gradual change covering jacquard fabric with the arrangement ratio of the first weft threads to the second weft threads being 2: 1.

By applying the weaving method provided by the application, the gradual change covering jacquard fabric which has two gradual change effects of the first weft single weft gradual change color development, the second weft mixed gradual change color development and the first weft mixed gradual change color development, meets the covering requirement and has the arrangement ratio of the first weft to the second weft of 2:1 can be developed, and the technical requirements of interweaving balance and mass production can be met. The maximum color development number can be calculated as [ R/N (6R-2J)2-J1-3)+2]The maximum color developing capability is positively correlated with the minimum weft yarn cycle number of the second weft yarn, and inversely correlated with the number of the reinforced tissue points at one time and the number of the covering technical points on one weft yarn in one tissue cycle.

Under the restriction of the technical scheme, the two gradual change effects of the fabric can be randomly alternated and are difficult to be copied. When the color-displaying weft is weft B, one weft B covers two weft A, and when the weft A and the weft B select the same weft fineness, the weft B can not completely cover the weft A, so that complex random covering can occur, the fabric shows a color mixing effect different from an original digital pattern, a color and organization structure design method of the original digital image is difficult to analyze by a fabric material object, and copying and pirating are technically avoided.

Drawings

FIG. 1 is a schematic diagram of a structural model of a covering jacquard fabric with a gradual change of weft A and weft B arrangement ratio of 2: 1;

FIG. 2 shows the inner structure A when the weft is weft BL

FIG. 3 shows the inner and outer structures A when the weft-B is color-developingLReverse tissue A ofLF;

FIG. 4 shows the case A when the weft is weft BLF odd weft decomposed structure ALF1;

FIG. 5 shows the case A when the weft is weft BLEven number weft decomposed structure A of FLF2;

FIG. 6 is a covering technical point Bj when the coloring surface weft is weft B;

FIG. 7 is a chart showing a surface structure B when the coloring surface weft is a second weftBA series of alternative organizations of (a);

FIG. 8 is a surface texture B when the coloring surface weft is the second weftB

FIG. 9 shows a back weave B when the apparent weft is the first weftL

FIG. 10 shows a back weave B when the color-developing front weft is the nail weftLReverse tissue B ofLF;

FIG. 11 shows a surface texture A when the coloration surface weft is the nail weftBThe alternative decomposed tissue of (1);

FIG. 12 shows a surface structure A when the apparent weft color is the first weftBOdd weft decomposed structure AB1;

FIG. 13 shows a surface structure A when the coloration of the surface weft is the nail weftBEven number of weft decomposed structure AB2;

FIG. 14 shows a surface texture A when the color-developing surface weft is a nail weftB

FIG. 15 shows a surface texture A when the color-developing surface weft is a nail weftBThe full coverage technique point Aj;

FIG. 16 is a chart showing a surface structure B when the coloring surface weft is a second weftBThe superficial shadow light tissue bank;

FIG. 17 is a schematic view showing the increase of the maximum number of tissues between the first and second tissues in the superficial layer image-optical tissue library when the coloring weft expression is weft B (the one-shot reinforcement tissue point is 1);

FIG. 18 shows a surface texture A when the coloration of the surface weft is the nail weftBThe superficial shadow light tissue bank;

FIG. 19 is a schematic view showing the increase of the maximum number of structures between the first and second structures in the superficial layer photograph organization library when the color-developing apparent weft is the first weft (the one-shot reinforcement structure point is 1);

FIG. 20 is a chart showing a surface structure B when the coloring surface weft is a second weftBHarmony tissue ALThe structure is combined from bottom to top along the warp direction according to ABA2: 1;

FIG. 21 shows a surface texture A when the color-developing surface weft is a nail weftBAnd the interior tissue BLThe structure is combined from bottom to top along the warp direction according to ABA2: 1;

FIG. 22 is a partial effect view of a gradient covering jacquard fabric formed in accordance with the present application;

fig. 23 is a diagram illustrating the actual effect of the gradient covering jacquard fabric formed by the present application.

Detailed Description

The implementation method of the invention is explained in detail by taking an example of designing a gradual covering jacquard fabric with the arrangement ratio of weft A to weft B of 2:1 by adopting weft B tissue with the number of tissue cycles of 16 multiplied by 8.

1. In FIG. 1, the yarns of the fabric are determined to be configured into a warp yarn of one system and a weft yarn of two systems, wherein the warp yarn is of one color of a first warp, the weft yarn is of two colors of a first weft and a second weft, the first weft and the second weft are arranged according to a ratio of 2:1 (A in FIG. 1), the first weft and the first warp are interwoven into a first weft tissue, and the second weft and the first warp are interwoven into a second weft tissue; the single-warp double-weft structure with the arrangement ratio of the first weft to the second weft being 2:1 comprises two color development combination modes (B, C in figure 1): when the color-developing surface weft is a first weft, the first weft is a surface tissue, and the second weft is a lining tissue; when the color-developing surface weft is the second weft, the second weft is the surface tissue and the first weft is the inner tissue. When the weft B tissue with the number of tissue cycles of 16X8 is selected, the number of tissue cycles of the weft A tissue is 16X 16.

2. In FIGS. 2 to 8, when the developing weft indicator is weft B, selection is made16 fly-warp satin-in-inner weave A with the starting point at the lower left corner (warp, weft) ((1, 1))L. Tissue of herba Senecionis Scandentis ALReverse direction is carried out to obtain reverse tissue ALF, the reverse structure is 16 flying weft satins with the starting point position of (1, 1); then A is mixedLF, decomposing according to odd weft and even weft to obtain decomposed tissue ALF1 and ALF2,ALF1 and ALThe flyings of F2 were all 10; finally, A is addedLF1 warp Point superimposed on ALAt F2, the masking technique point Bj is obtained. The covering technical point is a weft-side reinforced satin with a 16X8 weave cycle, a starting point position of (1,1) and a flying number of 10. On the premise of meeting the interweaving balance, the surface structure B can be formed by selecting one structure point from all weft structure points of Bj as a warp structure pointB. Preferably, the surface structure BBSelection of and ALF1 or ALF2 sets a series of structures by starting with the start position at the lower left corner (warp, weft) ((1, 1)), designing one weft surface structure with a flight number of 10 in a structure lattice with a 16 × 8 structure cycle, moving the start position in the weft direction by 1 structure point each time to design 1 new structure, and moving the start position to the start position (16, 1). And eliminating tissues overlapped with the Bj meridian tissue points from the series of tissues, namely eliminating A with the starting point positions of (1,1) and (6,1)LF1 and ALF2, obtaining all the table organization B meeting the requirementsBThe alternative tissue of (2R-J) is common to all1) 16-2-14. Selecting the satin weave with the interval warp and weft as the surface weave B with the weave cycle of 16 multiplied by 8, the flying number of 10 and the starting point position of the left lower corner (warp, weft) (9,1) according to the requirementB

3. In FIGS. 9 to 14, in the case where the color-developing surface weft is the nail weft, the surface texture A is selected to improve the design efficiencyLThe reverse structure of (A) is taken as the inner structure BLDetermining the starting point position as the lower left corner (warp, weft) ═ 9,1, the weave cycle is 16x8, the fly number is 10, the warp separating surface satin is the inner weave BL. On the premise of meeting the interleaving balance, the slave BLThe surface structure A can be formed by selecting one warp structure point per weft in all the warp structure pointsBOdd weft decomposed structure AB1 or even weft decomposed structure AB2; preferably, the lining tissue BLReverse direction is carried out to obtain reverse tissue BLF; decomposed tissue AB1 and AB2 selection and BLF, starting from the starting position as the lower left corner (warp and weft) (1,1), designing a weft surface tissue according to the flight number of 10 in a tissue lattice with the tissue circulation of 16 × 8, moving the starting position along the weft direction by 1 tissue point each time to set a new tissue, and moving the starting position until the starting position is (16,1) to set a series of tissues; and combining the series of tissues with BLTissue elimination with overlapped F warp tissue points, i.e. B with the elimination starting point position being (9,1)LF, obtaining all the table tissues A meeting the requirementsBThe candidate decomposed tissue of (2R-J) is common to the candidate decomposed tissues2) 15 (2 × 8-1) ═ 15; selecting tissues with the starting positions of (1,1) and (5,1) at the lower left corner (warp and weft) from the alternative decomposition tissues as A according to requirementsB1 and AB2, mixing A withB1 and AB2 obtaining 16 pieces of 5 flying weft surface satin with the starting point position of the left lower corner (warp, weft) ═ 1,1 as a surface texture A according to the arrangement and combination of the warp direction 1:1BThe table structure designed in this way has a common [2 (R-J)2J)(R-J2O)]2X (8-1) X (8-0) 112. In FIG. 16, B isLEach weft of F extends upwards one weft or two wefts B along the warp directionLF are arranged and combined according to the warp direction 1:1 to obtain a full-coverage technical point Aj. The full-covering technical point is that 16 pieces of warp and weft separated reinforcing twills with the starting point positions of (9,1) and the flying number of 10.

4. In FIG. 16, design Table organization BBWhen organizing the library by surface image and light, organizing B by tableBTissue point enhancement can be selected to be various values between 1-8 for the underlying tissue. For convenience, the reinforcing is performed by using points N-R-8, the reinforcing is performed in the weft direction, the tissue points are continuous as much as possible during the reinforcing, and the non-adding points are skipped when the masking technical points Bj are met. Form a group of (2R-J)1) 2 × 8-2 ═ 14 superficial layer shadow light tissue banks with shadow light effects; FIG. 17 shows the number of maximum chromogenic structures [ R (2R-1-J) that can be obtained by the N-1 enhancement method (between the first and second structures, and the same applies to the other structures)1)+1]8 × (2 × 8-1-2) +1 ═ 105 pieces.

5. In FIG. 18, design Table organization ABWhen organizing the library by surface shadow, the library is organized by a surface organization ABTissue point enhancement can be selected to be various values between 1-16 for the underlying tissue. For convenience, the reinforcing is performed in the weft direction by using the reinforcing points with the number of N-2R-16, the tissue points are continuous as much as possible during reinforcing, and the non-adding points are skipped when meeting the full-coverage technical points Aj. Form a group of (2R-J)2) 15 surface layer shadow light tissue banks with shadow light effects are defined as 2 × 8-1; FIG. 19 shows the number of maximum chromogenic structures available using the N-1 enhancement method (between the first and second structures, and the same applies otherwise) as [2R (2R-1-J ]2)+1]2 × 8 × (2 × 8-1-1) +1 ═ 225 pieces.

5. In fig. 20, it is determined that the first weft and the second weft are arranged from bottom to top along the warp direction as ABA2:1 arrangement, drawing a lining structure A at the interweaving position of the first weft and the warpLDrawing a table weave B at the position where the second weft and the warp are interwovenBAfter combination, the tissue circulation is 16 multiplied by 24, and a combined structure diagram of covering the weft A by the weft B is obtained; in this way, the table is organized BBEach tissue in the superficial shadow tissue bank and the inner tissue ALAnd combining to obtain a combined tissue library of the weft B covering the weft A.

6. In fig. 21, it is determined that the first weft and the second weft are arranged from bottom to top along the warp direction as ABA2:1 arrangement, drawing a surface texture A at the interweaving position of the first weft and the warpBDrawing the inner weave B at the position where the second weft and the warp are interwovenLAfter combination, the organization cycle is 16 multiplied by 24, and a combined structure diagram of the weft A and the weft B which are completely covered is obtained; in this way, the table is organized into ABEach tissue in the superficial shadow tissue bank and the lining tissue BLAnd (6) combining to obtain a combined tissue library of the first weft and the second weft which are completely covered by the first weft.

7. In FIGS. 2 and 16, the table structure B is shownBThe warp-most surface tissue, weft-most surface tissue and inner tissue A in the superficial layer shadow light tissue bankLPerforming combination verification, and if any weft of the inner tissues can be covered by the adjacent surface tissues by the two combined tissues, the skill that any tissue in the surface shadow light tissue bank and the combination of the inner tissues can meet the coverage is shownThe operation is required.

8. In FIGS. 9 and 18, the Table structure A is shownBThe warp-most surface texture and weft-most surface texture and inner texture B in the superficial layer shadow light tissue bankLAnd performing combined verification, wherein if the two combined tissues can meet the technical requirement that the surface tissues can be developed on the surface of the fabric, the color development of the surface tissues is not influenced by the inner tissues, so that any tissue in the surface shadow light tissue bank and the combination of the inner tissues can meet the technical requirement of full coverage.

9. The designed digital pattern adopts a computer bitmap mode, the subject is not limited, 2400 pixels are arranged in the size, width and height of the image, the digital pattern is composed of two colors, each color is subjected to shading gradual change design, the gradation level number of the shading gradual change is less than or equal to the maximum color development organization number, the digital pattern with two gradual change color effects is formed, and the maximum color number of the digital pattern is [ R/N (6R-2J)2-J1-3)+2]=8×(6×8-2×1-2-3)+2=330;

10. The method comprises the following steps of enabling gradient colors which need to show a pure color gradient effect of a fabric in two gradient colors of a digital pattern to correspond to a combined tissue library of a full covering weft A of the weft A, enabling gradient colors which need to show a mixed gradient effect to correspond to a combined tissue library of a covering weft A of the weft B, and replacing the gradient colors of each gray level with tissues in the corresponding tissue library by adopting a one-to-one corresponding method after computer processing to form a weft A and weft B arrangement ratio of 2:1 gradient covering jacquard fabric combined structure chart. The partial effect diagram is shown in fig. 22.

11. The arrangement ratio of weft A to weft B is 2:1, setting weft insertion information as a weft A on a gradual change covering jacquard fabric combination structure diagram: weft B is 2:1, setting the warp density and weft density to be 114 multiplied by 84, selecting a group of white warp yarns as warp yarns, a group of black weft yarns as first weft yarns and a group of red weft yarns as second weft yarns, and designing and producing the first weft yarns and the second weft yarns with the arrangement ratio of 2: the gradual change covering jacquard fabric of 1 has two color effects of gradual color development of a single weft of a weft A and gradual color development of a weft B and a weft A, and the fabric effect diagram is shown in figure 23.

12. The embodiment proves that the fabric structure designed by the implementation method of the invention is interwoven in balance and meets the covering requirement as long as the covering technical points in the table texture are not damaged, and the fabric structure is suitable for computer images of any subject and can meet the technical requirement of mass production.

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