阅读说明：本技术 废料回收挤压设施的操作方法 (Method for operating a waste recycling extrusion installation ) 是由 彭姣 徐军 于 2019-09-28 设计创作，主要内容包括：本发明废料回收挤压设施的操作方法属于加工设施技术领域,利用长方体形状的底座,上面安装长方形的压缩管、在压缩管内部安装长方形的推杆、在推杆内部安装圆柱形的液压油缸、在压缩管的上方中部安装上圆下方的漏斗、在漏斗上面安装圆筒状的料仓、在漏斗的内部安装圆柱形的减速电机、圆盘状的筛网、十字形的粉碎刀,在底座上面的前边安装圆柱形的液压泵电机、圆柱形的叶片泵、长方形的电控换向阀,叶片泵通过圆形油管与电控换向阀连接,电控换向阀通过油管与液压油缸连接,聚苯乙烯废料进入料仓后被切刀切割后落入漏斗及压缩管内部、由推杆将其压缩并推出。(The invention relates to an operation method of a waste recycling and extruding facility, belonging to the technical field of processing facilities, which utilizes a rectangular base, a rectangular compression pipe is arranged on the base, a rectangular push rod is arranged in the compression pipe, a cylindrical hydraulic oil cylinder is arranged in the push rod, a funnel which is arranged at the upper part and the middle part of the compression pipe and is arranged at the lower part, a cylindrical bin is arranged on the funnel, a cylindrical speed reducing motor, a disc-shaped screen and a cross-shaped crushing knife are arranged in the funnel, the front edge of the upper surface of the base is provided with a cylindrical hydraulic pump motor, a cylindrical vane pump and a rectangular electric control reversing valve, the vane pump is connected with the electric control reversing valve through a circular oil pipe, the electric control reversing valve is connected with a hydraulic oil cylinder through an oil pipe, polystyrene waste materials enter a storage bin and then fall into a hopper and a compression pipe after being cut by a cutter, and the polystyrene waste materials are compressed and pushed out by a push rod.)

1. An operation method of a waste recycling and extruding facility is characterized in that when in use, workers firstly fill a proper amount of wear-resistant hydraulic oil into a base, the base is powered on, a controller is arranged through an operation key on a display to control the reversing time period and the circulation mode of an electric control reversing valve, then the workers open a contactor and start to work through the operation key, the contactor simultaneously supplies power to a hydraulic pump motor and a speed reducing motor, the hydraulic pump motor drives a vane pump to rotate to pump up hydraulic oil and then supply the hydraulic oil to the electric control reversing valve, the speed reducing motor drives a crushing knife to rotate rapidly, the controller controls the electric control reversing valve to alternately supply oil to a front cavity and a rear cavity of a hydraulic oil cylinder according to a set mode so as to force a piston rod of the hydraulic oil cylinder to drive a push rod to reciprocate in order in a compression pipe, the workers carefully observe the no-load operation, The waste material is quickly changed into small blocks in the process of quickly stirring by the crushing cutter, falls into the bottom of the funnel from the hole of the screen mesh, the opening in the middle of the compression pipe is in a vacant state when the push rod is recovered rightwards, the polystyrene waste material at the bottom of the funnel falls into the compression pipe along the trend, when the push rod is pushed out leftwards again by the hydraulic oil cylinder, the polystyrene waste material in the middle of the compression pipe is pushed to the discharge port on the left side, the polystyrene waste material outside the discharge port is temporarily blocked by a wood board by a worker at the moment, the polystyrene waste material is continuously pushed to the tapered part on the left side of the compression pipe, four groups of the polystyrene waste material are inwards extruded again under the action of the tapered body due to the continuous leftward pressurization of the push rod, the polystyrene waste material is gradually thinned and becomes more compact, the push rod continuously reciprocates according to a mode set by the controller, the polystyrene waste material falling into, The worker can move the wood board away, the worker continuously puts the polystyrene mold waste into the bin, the discharge port continuously extrudes the compressed and formed waste, the volume of the compressed polystyrene waste is below 1/20, and the compressed polystyrene waste is easy to carry and transport.

Technical Field

The invention discloses an operation method of a waste recycling and extruding facility, and belongs to the technical field of processing facilities.

Background

The polystyrene material is in the in-process of processing into the mould, can produce a large amount of waste materials, because the polystyrene material is too light, the leftover bits surplus material that processes out flies everywhere after becoming the tiny particle, often is very arduous in the collection process, the waste material is in the transportation because road limit for height, huge car can only load one thousand more kilograms, serious waste the power of transportation, increased the cost.

Disclosure of Invention

The invention solves the above difficulties by using a rectangular base, a rectangular compression pipe is arranged on the base, a rectangular push rod is arranged in the compression pipe, a cylindrical hydraulic oil cylinder is arranged in the push rod, a funnel below a circle is arranged at the middle part above the compression pipe, a cylindrical bin is arranged on the funnel, a cylindrical speed reducing motor, a disc-shaped screen and a cross-shaped crushing knife are arranged in the funnel, a cylindrical hydraulic pump motor, a cylindrical vane pump and a rectangular electric control reversing valve are arranged at the front edge of the base, the vane pump is connected with the electric control reversing valve through a circular oil pipe, the electric control reversing valve is connected with the hydraulic oil cylinder through an oil pipe, polystyrene waste materials enter the bin, are cut by a cutter, fall into the funnel and the compression pipe, and are compressed and pushed out by the push rod.

The waste recycling and extruding facility comprises a base 1, a vane pump 2, a hydraulic pump motor 3, a compression pipe 4, a discharge hole 5, a hydraulic oil cylinder 6, a push rod 7, an electric control reversing valve 8, an oil pipe 9, a funnel 10, a bracket 11, a speed reducing motor 12, a screen 13, a crushing knife 14, a storage bin 15, a distribution box 16, a power supply 17, a display 18, a controller 19, a contactor 20 and a power line 21;

the base is in a hollow cuboid shape, a compression pipe is transversely arranged in the middle of the upper part of the base, and a vane pump and a rectangular electric control reversing valve are vertically arranged at the front end of the upper part of the base;

the vane pump is cylindrical, a cylindrical hydraulic pump motor is vertically arranged on the vane pump, a center shaft of the hydraulic pump motor is connected with a center shaft of the vane pump, an oil inlet below the vane pump is connected with the inside of the base through a cylindrical oil pipe, an oil outlet on the side surface of the vane pump is connected with an oil inlet of the electric control reversing valve through a circular oil pipe, and an oil outlet below the electric control reversing valve is communicated with the inside above the base;

the compression pipe is hollow and rectangular, a conical and rectangular discharge hole is formed in the left side of the compression pipe, a rectangular opening is formed in the front of the right side of the compression pipe, a hollow cuboid-shaped push rod which is attached to the inner wall of the compression pipe is arranged in the compression pipe, an opening is formed in the right side of the push rod, a cylindrical hydraulic oil cylinder is arranged in the push rod, the top end of a piston rod on the left side of the hydraulic oil cylinder is connected with the left center of the interior of the push rod through a bolt, the top end of the right side of the hydraulic oil cylinder is connected with the right center of the interior of the compression pipe through a bolt, the left side and the right side of the hydraulic oil cylinder penetrate through the opening in the front of the right side of the compression pipe through oil pipes and are connected;

the upper opening of the funnel is circular, the middle of the funnel is oval, the lower opening of the funnel is rectangular, the upper opening of the funnel is connected with the bottom of a cylindrical bin, a disc-shaped screen is horizontally arranged at the connecting part, small holes with the diameter of 3cm are arranged on the screen in a delta shape, a rectangular support is horizontally arranged at the middle part of the funnel, a cylindrical speed reducing motor is vertically arranged in the center of the support, the middle shaft of the speed reducing motor penetrates through the center of the screen and extends to the upper surface of the screen, and the part of the speed reducing motor above the middle shaft screen is connected with the center of a horizontally arranged cross-shaped crushing;

the distribution box is rectangular, a rectangular panel is arranged in front of the distribution box, a rectangular display and an operation key are arranged on the panel, and a rectangular power supply, a controller and a contactor are arranged inside the distribution box;

the power supply is respectively connected with the display, the controller and the contactor through power lines, the controller is respectively connected with the display and the electric control reversing valve through power lines, and the contactor is respectively connected with the display, the hydraulic pump motor, the electric control reversing valve and the speed reducing motor through power lines.

An operation method of a waste recycling and extruding facility is characterized in that when in use, workers firstly fill a proper amount of wear-resistant hydraulic oil into a base, the base is powered on, a controller is arranged through an operation key on a display to control the reversing time period and the circulation mode of an electric control reversing valve, then the workers open a contactor and start to work through the operation key, the contactor simultaneously supplies power to a hydraulic pump motor and a speed reducing motor, the hydraulic pump motor drives a vane pump to rotate to pump up hydraulic oil and then supply the hydraulic oil to the electric control reversing valve, the speed reducing motor drives a crushing knife to rotate rapidly, the controller controls the electric control reversing valve to alternately supply oil to a front cavity and a rear cavity of a hydraulic oil cylinder according to a set mode so as to force a piston rod of the hydraulic oil cylinder to drive a push rod to reciprocate in order in a compression pipe, the workers carefully observe the no-load operation, The waste material is quickly changed into small blocks in the process of quickly stirring by the crushing cutter, falls into the bottom of the funnel from the hole of the screen mesh, the opening in the middle of the compression pipe is in a vacant state when the push rod is recovered rightwards, the polystyrene waste material at the bottom of the funnel falls into the compression pipe along the trend, when the push rod is pushed out leftwards again by the hydraulic oil cylinder, the polystyrene waste material in the middle of the compression pipe is pushed to the discharge port on the left side, the polystyrene waste material outside the discharge port is temporarily blocked by a wood board by a worker at the moment, the polystyrene waste material is continuously pushed to the tapered part on the left side of the compression pipe, four groups of the polystyrene waste material are inwards extruded again under the action of the tapered body due to the continuous leftward pressurization of the push rod, the polystyrene waste material is gradually thinned and becomes more compact, the push rod continuously reciprocates according to a mode set by the controller, the polystyrene waste material falling into, The worker can move the wood board away, the worker continuously puts the polystyrene mold waste into the bin, the discharge port continuously extrudes the compressed and formed waste, the volume of the compressed polystyrene waste is below 1/20, and the compressed polystyrene waste is easy to carry and transport.

Has the advantages that: because the polystyrene material is too light, the processed leftover materials are scattered and fly after becoming small particles, the collection process is usually very arduous, the transportation capacity is seriously wasted and the cost is increased because the road is limited and a huge automobile can only load more than one thousand kilograms in the transportation process of the waste materials. The base of cuboid shape is utilized to the waste recycling extrusion facility, the rectangular compression pipe of higher authority installation, at the rectangular push rod of compression pipe internally mounted, at the columniform hydraulic cylinder of push rod internally mounted, the funnel of circle below the top mid-mounting of compression pipe, the cylindric feed bin of installation above the funnel, the columniform gear motor of internally mounted at the funnel, discoid screen cloth, crisscross crushing sword, install columniform hydraulic pump motor in the front above the base, columniform impeller pump, rectangular automatically controlled switching-over valve, the impeller pump is connected with automatically controlled switching-over valve through circular oil pipe, automatically controlled switching-over valve passes through oil pipe and hydraulic cylinder connection, the polystyrene waste material gets into behind the feed bin and falls into inside funnel and the compression pipe after being cut by the cutter, compress it and release by the push rod.

Drawings

FIG. 1 is a schematic view of a scrap recycling extrusion facility;

fig. 2 is a schematic circuit diagram of a circuit in which a power supply is connected with a display, a controller and a contactor through power lines, the controller is connected with the display and an electric control reversing valve through power lines, and the contactor is connected with the display, a hydraulic pump motor, the electric control reversing valve and a speed reduction motor through power lines.

Detailed Description

Embodiments of the invention will now be described in detail with reference to the accompanying drawings and reference numerals:

the waste recycling and extruding facility comprises a base, a vane pump, a hydraulic pump motor, a compression pipe, a discharge hole, a hydraulic oil cylinder, a push rod, an electric control reversing valve, an oil pipe, a funnel, a bracket, a speed reducing motor, a screen, a crushing cutter, a storage bin, a distribution box, a power supply, a display, a controller, a contactor and a power line;

the base is in a hollow cuboid shape, a compression pipe is transversely arranged in the middle of the upper part of the base, and a vane pump and a rectangular electric control reversing valve are vertically arranged at the front end of the upper part of the base;

the vane pump is cylindrical, a cylindrical hydraulic pump motor is vertically arranged on the vane pump, a center shaft of the hydraulic pump motor is connected with a center shaft of the vane pump, an oil inlet below the vane pump is connected with the inside of the base through a cylindrical oil pipe, an oil outlet on the side surface of the vane pump is connected with an oil inlet of the electric control reversing valve through a circular oil pipe, and an oil outlet below the electric control reversing valve is communicated with the inside above the base;

the compression pipe is hollow and rectangular, a conical and rectangular discharge hole is formed in the left side of the compression pipe, a rectangular opening is formed in the front of the right side of the compression pipe, a hollow cuboid-shaped push rod which is attached to the inner wall of the compression pipe is arranged in the compression pipe, an opening is formed in the right side of the push rod, a cylindrical hydraulic oil cylinder is arranged in the push rod, the top end of a piston rod on the left side of the hydraulic oil cylinder is connected with the left center of the interior of the push rod through a bolt, the top end of the right side of the hydraulic oil cylinder is connected with the right center of the interior of the compression pipe through a bolt, the left side and the right side of the hydraulic oil cylinder penetrate through the opening in the front of the right side of the compression pipe through oil pipes and are connected;

the upper opening of the funnel is circular, the middle of the funnel is oval, the lower opening of the funnel is rectangular, the upper opening of the funnel is connected with the bottom of a cylindrical bin, a disc-shaped screen is horizontally arranged at the connecting part, small holes with the diameter of 3cm are arranged on the screen in a delta shape, a rectangular support is horizontally arranged at the middle part of the funnel, a cylindrical speed reducing motor is vertically arranged in the center of the support, the middle shaft of the speed reducing motor penetrates through the center of the screen and extends to the upper surface of the screen, and the part of the speed reducing motor above the middle shaft screen is connected with the center of a horizontally arranged cross-shaped crushing;

the distribution box is rectangular, a rectangular panel is arranged in front of the distribution box, a rectangular display and an operation key are arranged on the panel, and a rectangular power supply, a controller and a contactor are arranged inside the distribution box;

the power supply is respectively connected with the display, the controller and the contactor through power lines, the controller is respectively connected with the display and the electric control reversing valve through power lines, and the contactor is respectively connected with the display, the hydraulic pump motor, the electric control reversing valve and the speed reducing motor through power lines.

An operation method of a waste recycling and extruding facility is characterized in that when in use, workers firstly fill a proper amount of wear-resistant hydraulic oil into a base, the base is powered on, a controller is arranged through an operation key on a display to control the reversing time period and the circulation mode of an electric control reversing valve, then the workers open a contactor and start to work through the operation key, the contactor simultaneously supplies power to a hydraulic pump motor and a speed reducing motor, the hydraulic pump motor drives a vane pump to rotate to pump up hydraulic oil and then supply the hydraulic oil to the electric control reversing valve, the speed reducing motor drives a crushing knife to rotate rapidly, the controller controls the electric control reversing valve to alternately supply oil to a front cavity and a rear cavity of a hydraulic oil cylinder according to a set mode so as to force a piston rod of the hydraulic oil cylinder to drive a push rod to reciprocate in order in a compression pipe, the workers carefully observe the no-load operation, The waste material is quickly changed into small blocks in the process of quickly stirring by the crushing cutter, falls into the bottom of the funnel from the hole of the screen mesh, the opening in the middle of the compression pipe is in a vacant state when the push rod is recovered rightwards, the polystyrene waste material at the bottom of the funnel falls into the compression pipe along the trend, when the push rod is pushed out leftwards again by the hydraulic oil cylinder, the polystyrene waste material in the middle of the compression pipe is pushed to the discharge port on the left side, the polystyrene waste material outside the discharge port is temporarily blocked by a wood board by a worker at the moment, the polystyrene waste material is continuously pushed to the tapered part on the left side of the compression pipe, four groups of the polystyrene waste material are inwards extruded again under the action of the tapered body due to the continuous leftward pressurization of the push rod, the polystyrene waste material is gradually thinned and becomes more compact, the push rod continuously reciprocates according to a mode set by the controller, the polystyrene waste material falling into, The worker can move the wood board away, the worker continuously puts the polystyrene mold waste into the bin, the discharge port continuously extrudes the compressed and formed waste, the volume of the compressed polystyrene waste is below 1/20, and the compressed polystyrene waste is easy to carry and transport.