阅读说明：本技术 一种挂轴和经轴通用智能金属丝网织机 (Universal intelligent metal wire mesh loom for hanging beam and warp beam ) 是由 闫向阳 于 2019-09-28 设计创作，主要内容包括：本发明公开了一种挂轴和经轴通用智能金属丝网织机,属于金属丝网编织领域,解决了传统金属丝网织机不能适应日益发展的自动化、智能化需求的问题,其技术要点是：包括经轴模式、筒子架模式以及用于两种模式切换的电控系统；电控系统的触摸屏主界面上设有经轴模式和筒子架模式方式切换按钮,人工选择确定工作模式,通过机械结构和智能控制系统结合,实现筒子架模式和经轴模式集中在一台设备上,经过简单调整,可实现两种模式间切换；实现工作模式切换的同时,实现生产数据实时统计并网络互联,故障自诊断、信息查询、自动齐口、不同结构设备通用适应性功能。以适应现代化智能工厂的需求。(The invention discloses a universal intelligent metal wire mesh loom for hanging beams and warp beams, which belongs to the field of metal wire mesh weaving, solves the problem that the traditional metal wire mesh loom cannot adapt to increasingly developed automatic and intelligent requirements, and has the technical key points that: comprises a beam mode, a bobbin creel mode and an electric control system for switching the two modes; a main interface of a touch screen of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, a working mode is manually selected and determined, the bobbin creel mode and the warp beam mode are integrated on one device through the combination of a mechanical structure and an intelligent control system, and the switching between the two modes can be realized through simple adjustment; the switching of the working modes is realized, and meanwhile, the functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and general adaptability of different structural devices are realized. So as to meet the requirements of modern intelligent factories.)

1. A hanging beam and warp beam universal intelligent metal wire mesh loom comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes; it is characterized in that the preparation method is characterized in that,

the warp beam mode let-off mechanism under the warp beam mode comprises the following parts: the warp beam tension adjusting device comprises a warp beam (1), a warp beam tension auxiliary shaft (2), a sensor tension shaft (3), a tension sensor (4), a tension sensor adjusting bracket (5) and a warp beam transmission gear (17), wherein in a warp beam mode, warp yarns on the warp beam (1) sequentially pass through the beam tension auxiliary shaft (2) and the sensor tension shaft (3) and are led into a system;

the bobbin creel mode let-off mechanism under the bobbin creel mode consists of the following parts: the device comprises an upper pressure shaft adjusting support (6), an upper pressure roller (7), a main transmission rubber shaft (8), a side pressure rubber shaft (9), a yarn collecting frame (10), a bobbin cradle (11), a side pressure rubber roller adjusting mechanism (14), a let-off speed reducer (15) and a curling speed reducer (16), wherein in the bobbin cradle mode, warp yarns sequentially pass through the bobbin cradle (11), the yarn collecting frame (10), the upper pressure roller (7), the main transmission rubber roller, the side pressure rubber roller adjusting mechanism (14) and a sensor tension shaft (3);

a main interface of a touch screen (18) of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, and the working mode is manually selected and determined.

2. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 1, characterized in that the warp beam (1) is equipped with a warp beam transmission gear (17), the sensor tension shaft (3) is equipped with a tension sensor (4), and the tension sensor (4) is installed on a tension sensor adjusting bracket (5).

3. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 2, wherein the upper pressure roller (7) is mounted on the upper pressure shaft adjusting bracket (6), and the side pressure roller adjusting mechanism (14) is mounted on the side pressure roller (9).

4. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 3, wherein the touch screen (18) is connected with a PLC (19), the PLC (19) is connected with a main shaft encoder (30), and the PLC (19) is connected with a main transmission controller (20), a curling controller (21) and a warp feeding controller (22) through a control bus (26).

5. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 4, characterized in that the master controller (20) is connected with a main shaft variable frequency motor (27), the crimp controller (21) is connected with a crimp servo motor (28), the warp feeding controller (22) is connected with a warp feeding servo motor (29), the master controller (20), the crimp controller (21) and the warp feeding controller (22) are connected with a tension transmitter (23) through a control bus (26), the tension transmitter (23) is connected with two tension sensors, and the two tension sensors are respectively a tension sensor I (24) and a tension sensor II (25).

6. The universal intelligent wire mesh loom of hanging beam and warp beam as claimed in claim 5, wherein the side glue pressing shaft (9) is mounted on a frame, and a let-off speed reducer (15) and a crimp speed reducer (16) are mounted on the frame.

7. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 6, wherein the main transmission rubber shaft (8) is provided with a main transmission rubber shaft gear (13), the main transmission rubber shaft gear (13) is engaged with the let-off transmission gear (12), and the let-off transmission gear (12) is arranged on a motor shaft of the let-off speed reducer (15).

8. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 7, characterized in that the let-off reducer (15) is connected with the let-off controller (22) in the electric control system and connected with the let-off servo motor (29), and the crimp reducer (16) is connected with the crimp controller (21) in the electric control system and connected with the crimp servo motor (28).

Technical Field

The invention relates to the field of metal wire mesh weaving, in particular to a universal intelligent metal wire mesh weaving machine for a hanging beam and a warp beam.

Background

In the traditional metal wire mesh loom, the let-off dies are fixed and can not be switched by adopting a bobbin creel form or a warp beam form. The two modes have application places respectively, and the bobbin creel is suitable for single product and mass production, and can be used for realizing infinite weaving at one time. But the model change is inconvenient, thousands of yarn shafts are required to be changed at the same time for one-time model change, and the time and labor are seriously consumed. The warp beam mode is suitable for weaving products with various specifications in small batches, and can be suitable for weaving products with any specification through adjustment of a warping process. But it is limited by the warp beam specification and cannot be continuously woven indefinitely. If the requirements of large-batch long-size products exist, the requirements cannot be met. The two weaving modes have respective advantages and disadvantages, are limited by the structure and the control system and cannot be used universally. If the factory order changes, the equipment limit causes great loss.

In summary, if the creel mode and the warp beam mode can be combined together and can be switched by simple mechanism adjustment, one device can simultaneously meet two requirements of large-batch continuous weaving and small-batch product weaving, thereby greatly saving the equipment investment of a factory and improving the production efficiency.

In addition, most of traditional wire mesh looms are old mechanical structures, the requirements of production and market cannot be met gradually in the aspects of control precision and intellectualization, some numerical control modified equipment in recent years only realize basic weaving functions, the requirements of intellectualization cannot be met, and the requirements of productivity statistics, network interconnection, automatic opening alignment, universality adaptation of mechanical structures, fault self-diagnosis, equipment information sharing and the like are not involved in hunting, and the requirements of automation and intellectualization which are developed gradually cannot be met. There is a need for a full function wire mesh loom control system to meet the requirements of intelligent factory construction.

Disclosure of Invention

Aiming at the defects in the prior art, the embodiment of the invention aims to provide the universal intelligent metal wire mesh weaving machine for the hanging beam and the warp beam, which realizes that the bobbin creel mode and the warp beam mode are centralized on one device by combining a mechanical structure and an intelligent control system, and can realize the switching between the two modes by simple adjustment so as to adapt to different order requirements and solve the problems in the background technology.

Therefore, an intelligent control system is developed, and the general adaptability functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and different-structure equipment are realized while the working mode is switched. So as to meet the requirements of modern intelligent factories.

In order to achieve the purpose, the invention provides the following technical scheme:

a hanging beam and warp beam universal intelligent metal wire mesh loom comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;

the warp beam mode let-off mechanism under the warp beam mode comprises the following parts: the warp beam, the warp beam tension auxiliary shaft, the sensor tension shaft, the tension sensor adjusting bracket and the warp beam transmission gear, wherein in a warp beam mode, warp yarns on the warp beam sequentially pass through the beam tension auxiliary shaft and the sensor tension shaft and are led into the system;

the bobbin creel mode let-off mechanism under the bobbin creel mode consists of the following parts: the device comprises an upper pressing shaft adjusting bracket, an upper pressing rubber roller, a main transmission rubber shaft, a side pressing rubber shaft, a yarn collecting frame, a bobbin cradle, a side pressing rubber roller adjusting mechanism, a let-off speed reducer and a curling speed reducer, wherein in the bobbin cradle mode, warp yarns sequentially pass through the bobbin cradle, the yarn collecting frame, the upper pressing rubber roller, the main transmission rubber roller, the side pressing rubber roller adjusting mechanism and a sensor tension shaft;

and a main interface of a touch screen of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, and the determined working mode is manually selected.

As a further scheme of the invention, a warp beam transmission gear is arranged on the warp beam, a tension sensor is arranged on a sensor tension shaft, and the tension sensor is arranged on a tension sensor adjusting bracket.

As a further scheme of the invention, the upper pressure rubber roller is arranged on the upper pressure shaft adjusting bracket, and the side pressure rubber roller adjusting mechanism is arranged on the side pressure rubber shaft.

As a further scheme of the invention, the touch screen is connected with a PLC, the PLC is connected with a spindle encoder, and the PLC is connected with a main transmission controller, a curling controller and a warp feeding controller through a control bus.

As a further scheme of the invention, the main transmission controller is connected with a main shaft variable frequency motor, the curling controller is connected with a curling servo motor, the warp feeding controller is connected with a warp feeding servo motor, the main transmission controller, the curling controller and the warp feeding controller are connected with a tension transmitter through a control bus, the tension transmitter is connected with two tension sensors, and the two tension sensors are respectively a tension sensor I and a tension sensor II.

As a further scheme of the invention, the side glue pressing shaft is arranged on a frame, and a let-off speed reducer and a curling speed reducer are arranged on the frame.

As a further scheme of the invention, a main transmission rubber shaft gear is arranged on the main transmission rubber shaft, the main transmission rubber shaft gear is meshed and connected with a let-off transmission gear, and the let-off transmission gear is arranged on a motor shaft of a let-off speed reducer.

As a further scheme of the invention, the let-off speed reducer is connected with a let-off controller in the electric control system and is connected with a let-off servo motor, and the curling speed reducer is connected with a curling controller in the electric control system and is connected with a curling servo motor.

In summary, compared with the prior art, the embodiment of the invention has the following beneficial effects:

the invention has reasonable design and comprehensive functions, realizes the generalization, intellectualization and digitization of equipment, greatly improves the product quality, the production efficiency and the application range, and can bring about the great increase of profits; the bobbin creel mode and the warp beam mode are integrated on one device through the combination of a mechanical structure and an intelligent control system, and the switching between the two modes can be realized through simple adjustment; the switching of the working modes is realized, and meanwhile, the functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and general adaptability of different structural devices are realized. So as to meet the requirements of modern intelligent factories.

To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Drawings

Fig. 1 is a schematic structural view of a let-off mechanism in a beam mode according to an embodiment of the invention.

FIG. 2 is a schematic structural diagram of a let-off mechanism in a creel mode in an embodiment of the invention.

FIG. 3 is a schematic structural view of a main transmission rubber shaft gear connected with a let-off transmission gear in the embodiment of the invention.

Fig. 4 is a schematic structural diagram of an electronic control system in the embodiment of the invention.

Reference numerals: 1-warp beam, 2-warp beam tension auxiliary shaft, 3-sensor tension shaft, 4-tension sensor, 5-tension sensor adjusting bracket, 6-upper pressure shaft adjusting bracket, 7-upper pressure rubber roller, 8-main transmission rubber shaft, 9-side pressure rubber shaft, 10-wire collecting rack, 11-bobbin rack, 12-let-off transmission gear, 13-main transmission rubber shaft gear, 14-side pressure rubber roller adjusting mechanism, 15-let-off speed reducer, 16-curling speed reducer, 17-warp beam transmission gear, 18-touch screen, 19-PLC, 20-main transmission controller, 21-curling controller, 22-let-off controller, 23-tension transmitter, 24-tension sensor I, 25-tension sensor II, 26-control bus, 27-main shaft variable frequency motor, 28-curling servo motor, 29-let-off servo motor and 30-main shaft encoder.

Detailed Description

The technical solution of the present invention is further described with reference to the accompanying drawings and specific embodiments.

Example 1

Referring to fig. 1 to 4, a universal intelligent wire mesh loom for hanging beam and warp beam comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;

referring to fig. 1, the beam mode let-off mechanism in the beam mode comprises the following parts: warp beam 1, warp beam tension auxiliary shaft 2, sensor tension shaft 3, tension sensor 4, tension sensor adjusting bracket 5 and warp beam transmission gear 17, wherein warp yarns on the warp beam 1 are led into the system through the beam tension auxiliary shaft 2 and the sensor tension shaft 3 in sequence, and the warp beam transmission gear 17 is mounted on the warp beam 1 and is used for being meshed with a gear on a motor shaft of a driving motor so as to drive the warp beam 1 to rotate; the sensor tension shaft 3 is provided with a tension sensor 4, the tension sensor 4 is arranged on a tension sensor adjusting bracket 5, and the tension sensor 4 is used for detecting tension when warp yarns are led in.

When a warp beam mode needs to be used, firstly, the warp beam mode is switched to the electric control system, the system can automatically adapt to and set the algorithm and the inherent parameters in the warp beam mode, and only the specification data of the weaving needs to be manually input; then the warp beam 1 is directly placed on the device, and the device is characterized in that the warp beam transmission gear 17 and the main transmission rubber shaft gear 13 matched with the main transmission rubber shaft 8 in the bobbin creel mode have the same specification and can be used universally. The warp is led into the system through a warp beam 1, a warp beam tension auxiliary shaft 2 and a sensor tension shaft 3.

In addition, the main characteristics of the beam mode are as follows: along with weaving, warp beam 1 diameter can constantly diminish, the same angle of motor, and the let-off volume can reduce gradually, and tension can crescent, and this just needs, electrical system weaves data according to the tension collection value and carries out real-time operation to warp beam 1 diameter, through the let-off volume of operation result control warp beam 1, reaches the invariable purpose of tension.

Referring to fig. 2 to 3, the creel mode let-off mechanism in the creel mode is composed of the following parts: the warp yarn passes through the bobbin creel 11, the yarn collecting frame 10, the upper sizing roller 7, the main transmission sizing roller adjusting mechanism 14, the let-off speed reducer 15 and the curling speed reducer 16 in sequence, the let-off amount is driven by the rotation of the main transmission sizing roller 8, wherein the upper sizing roller 7 is arranged on the upper sizing roller adjusting bracket 6, and the side pressing sizing roller adjusting mechanism 14 is arranged on the side pressing sizing roller 9.

When the bobbin creel mode is used, like the warp beam mode, the electronic control system is firstly switched to the bobbin creel mode, the inherent data parameters of the bobbin creel mode can be automatically set by the system, and only the specification data of the weaving is required to be input. In the bobbin creel mode, the warp beam 1 is replaced by the main transmission rubber shaft 8, transmission gears (a warp beam transmission gear 17 and a main transmission rubber shaft gear 13) of the warp beam 1 and the main transmission rubber shaft 8 are identical in size and can be exchanged, and meanwhile, the upper pressure rubber roller 7 and the side pressure rubber shaft 9 are installed to ensure that warp yarns are tightly attached to the main transmission rubber shaft 8.

The warp yarn path at this time is: bobbin creel 11 → filament collecting frame 10 → upper rubber-covered roller 7 → main transmission rubber-covered roller 8 → side rubber-covered roller adjusting mechanism 14 → sensor tension shaft 3 leading-in system. In this mode, the let-off amount is driven by the rotation of the main transmission rubber roller 8, the diameter of the let-off amount is unchanged, and the system can achieve the purpose of constant tension by adjusting the tension value and controlling the rotating speed of the system.

Referring to fig. 4, the electronic control system includes:

the device comprises a touch screen 18, a PLC19, a master controller 20, a crimping controller 21, a warp feeding controller 22, a tension transmitter 23, a tension sensor I24, a tension sensor II 25, a control bus 26, a spindle variable frequency motor 27, a crimping servo motor 28, a warp feeding servo motor 29 and a spindle encoder 30.

The touch screen 18 is connected with a PLC19, the PLC19 is connected with a spindle encoder 30, the PLC19 is connected with a master controller 20, a curling controller 21 and a warp feeding controller 22 through a control bus 26, during operation, the spindle angle is read in real time through the spindle encoder 30, and the curling controller 21 and the warp feeding controller 22 run synchronously along with the operation of the spindle encoder 30; the main transmission controller 20 is connected with a main shaft variable frequency motor 27, the curling controller 21 is connected with a curling servo motor 28, the warp feeding controller 22 is connected with a warp feeding servo motor 29, the main transmission controller 20, the curling controller 21 and the warp feeding controller 22 are connected with a tension transmitter 23 through a control bus 26, the tension transmitter 23 is connected with two tension sensors, and the two tension sensors are respectively a tension sensor I24 and a tension sensor II 25.

The electric control system is characterized in that:

firstly, a main interface of the touch screen 18 is provided with a warp beam mode and bobbin creel mode switching button, before work, the work mode is determined through manual selection, and meanwhile, product specification data are input; the PLC19 of the electric control system can adapt to the operation mode and the product specification by the internal program and preset the internal parameters according to the corresponding process.

Tension is acquired by the tension sensor I24 and the tension sensor II 25 simultaneously so as to ensure uniformity of acquired tension, and meanwhile, the stress direction of the tension sensor is consistent with the tension direction of the net surface through the inclined design of the sensor tension shaft 3 and the tension sensor adjusting bracket 5 so as to ensure the truth of tension measurement.

The traditional loom control system can only realize the normal weaving movement of a product, when the net surface has problems and needs to be repaired, the net surface needs to move reversely, the reverse movement distance is matched with the main shaft movement angle without influencing the size of a mesh, at the moment, the curling and the warp feeding are matched with the main shaft, and the traditional mode needs to manually adjust the curling and the warp feeding distance to achieve the synchronization purpose. Known in the industry as automatic flush.

The electric control system has the functions of automatic capacity statistics and recording, and can realize real-time capacity recording according to shift and personnel. And reserving a communication interface to realize network communication.

The system has the function of self-diagnosis of common faults, the running state of each functional part is monitored at any time, when some part has faults, the system can give an alarm to stop the vehicle, and the alarm confidence is recorded in the history record. In order to analyze statistical fault information.

Information sharing, information in the touch screen 18, a product network disease processing information base, safe operation rules, a maintenance manual and the like can be inquired and executed by an operator. Meanwhile, maintenance time monitoring is arranged, judgment is carried out according to set processing capacity, and equipment maintenance is forced when the yield reaches a set value.

And the developed mechanical basic parameters can be adapted to mechanical equipment with different specifications through parameter modification, and the universality of the program is realized.

And setting user permission, adjusting corresponding functions and parameters according to different requirements, and setting three-level permission to control the use of the system, prevent misoperation and disordered operation, and enhance the management of equipment.

Example 2

Referring to fig. 1 to 4, a universal intelligent wire mesh loom for hanging beam and warp beam comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;

the bobbin creel mode let-off mechanism in the bobbin creel mode comprises an upper pressure shaft adjusting support 6, an upper pressure rubber roll 7, a main transmission rubber shaft 8, a side pressure rubber shaft 9, a wire collecting frame 10, a bobbin creel 11, a side pressure rubber roll adjusting mechanism 14, a let-off speed reducer 15 and a curling speed reducer 16, wherein the side pressure rubber shaft 9 is installed on a rack, and the let-off speed reducer 15 and the curling speed reducer 16 are installed on the rack. The main transmission rubber shaft 8 is provided with a main transmission rubber shaft gear 13, the main transmission rubber shaft gear 13 is meshed with the let-off transmission gear 12, the let-off transmission gear 12 is arranged on a motor shaft of the let-off speed reducer 15, and the main transmission rubber shaft 8 is driven to rotate by the let-off transmission gear 12.

In the embodiment of the present invention, the let-off speed reducer 15 is connected to the let-off controller 22 in the electronic control system and connected to the let-off servo motor 29, and the curl speed reducer 16 is connected to the curl controller 21 in the electronic control system and connected to the curl servo motor 28, and the rest of the structure of the embodiment of the present invention is the same as that of embodiment 1.

The invention has the beneficial effects that: the invention has reasonable design and comprehensive functions, realizes the generalization, intellectualization and digitization of equipment, greatly improves the product quality, the production efficiency and the application range, and can bring about the great increase of profits.

The technical principle of the present invention has been described above with reference to specific embodiments, which are merely preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. Other embodiments of the invention will occur to those skilled in the art without the exercise of inventive faculty, and such will fall within the scope of the invention.