阅读说明：本技术 一种高水基介质的高速主动润滑径向静力平衡柱塞泵 (High-speed active lubrication radial static balance plunger pump for high-water-based medium ) 是由 李永康 廉自生 李润泽 王虹艳 任煜 于 2020-11-05 设计创作，主要内容包括：本发明属于高水基柱塞式液压泵领域,具体是一种高水基介质的高速主动润滑径向静力平衡柱塞泵。包括泵体,泵体周向上均匀布置有5个可单独拆卸的阀体组件,泵体内通过轴承安装有由电机驱动的曲轴,曲轴中部固定五星轮,五星轮与柱塞缸套组件连接；曲轴上安装有凸轮,并通过凸轮与配油阀组件配合实现与润滑系统的连通与关闭。本发明基于润滑系统与动力系统相分离的设计理念,使得润滑油与高水基介质各自独立却又互相平衡。柱塞吸入低压高水基介质的同时,润滑腔也吸入低压润滑油；柱塞排液时产生高压高水基介质的同时,润滑腔也产生高压润滑油,对柱塞副与滑靴副进行主动强制润滑,改善滑靴副的润滑与摩擦特性。(The invention belongs to the field of high-water-base plunger type hydraulic pumps, and particularly relates to a high-speed active lubrication radial static balance plunger pump for a high-water-base medium. The five-star pump comprises a pump body, wherein 5 valve body assemblies which can be independently disassembled are uniformly arranged on the periphery of the pump body, a crankshaft driven by a motor is installed in the pump body through a bearing, a five-star wheel is fixed in the middle of the crankshaft, and the five-star wheel is connected with a plunger cylinder sleeve assembly; the crankshaft is provided with a cam, and the cam is matched with the oil distribution valve assembly to realize communication and closing with a lubricating system. The invention is based on the design concept that the lubricating system is separated from the power system, so that the lubricating oil and the high water-based medium are independent and balanced. When the plunger sucks in the low-pressure high-water-based medium, the lubricating cavity also sucks in low-pressure lubricating oil; when the plunger piston discharges liquid, high-pressure water-based medium is generated, and simultaneously, high-pressure lubricating oil is also generated in the lubricating cavity, so that the plunger piston pair and the sliding shoe pair are actively and forcibly lubricated, and the lubricating and friction characteristics of the sliding shoe pair are improved.)

1. The high-speed active lubrication radial static balance plunger pump with the high water-based medium is characterized by comprising a pump body (2), wherein 5 valve body assemblies (1) which can be independently disassembled are uniformly arranged on the circumferential direction of the pump body (2), a crankshaft (7) driven by a motor is installed in the pump body (2) through a bearing (5), a five-star wheel (13) is fixed in the middle of the crankshaft (7), and the five-star wheel (13) is connected with a plunger cylinder sleeve assembly (9); the crankshaft (7) is provided with a cam (4), and the cam (4) is matched with the oil distribution valve component (3) to realize the communication and the closing with an oil outlet pipeline of the lubricating system (8).

2. The high-speed active lubrication radial static balance plunger pump for the high-water-based medium is characterized in that the plunger cylinder sleeve assembly (9) comprises a plunger pair formed by an upper cylinder sleeve (14), a lower cylinder sleeve (15), a sealing sleeve (17) and a plunger (19) with unequal diameters, the plunger (19) with unequal diameters is arranged in the upper cylinder sleeve (14) and the lower cylinder sleeve (15), the sealing sleeve (17) is arranged on the outer side of the plunger (19) with unequal diameters, the bottom of the plunger (19) with unequal diameters is in contact connection with a sliding shoe (20), and the sliding shoe (20) is in contact connection with a five-star wheel (13);

a cavity formed between the upper part of the unequal-diameter plunger (19) and the upper cylinder sleeve (14) is a working cavity a, and a gap formed between the peripheral side of the unequal-diameter plunger (19) and the upper cylinder sleeve (14) and the lower cylinder sleeve (15) is a lubricating oil cavity e; the sealing sleeve (17) is provided with three sealing grooves to realize the oil-water separation of the working cavity a and the lubricating oil cavity e; a mixed liquid outlet i is formed in the lower cylinder sleeve (15) and the sealing sleeve (17), one end of the mixed liquid outlet i is communicated with the lubricating oil cavity e, and the other end of the mixed liquid outlet i is communicated with the outside;

a damping hole f with one end communicated with the outside is axially formed in the lower end of the unequal-diameter plunger (19), an oil through hole h is radially formed in the unequal-diameter plunger (19), and the oil through hole h is communicated with the damping hole f.

3. The high-water-based medium high-speed active lubrication radial static balance plunger pump is characterized in that the diameter of the unequal-diameter plunger (19) close to the position of the sliding shoe is slightly larger than that far away from the position of the sliding shoe.

4. The high-water-based medium high-speed active lubrication radial static balance plunger pump is characterized in that the oil distribution valve assembly (3) comprises a slide valve hole formed in a lower cylinder sleeve (15), a slide valve core (16) is arranged in the slide valve hole, the bottom of the slide valve core (16) is in contact connection with a cam (4), a cavity formed between the top of the slide valve core (16) and the slide valve hole is a slide valve cavity c, a damping hole b communicated with a main liquid discharge pipeline of the plunger pump is formed in the position of the slide valve cavity c of the lower cylinder sleeve (15), and an oil inlet d communicated with a lubricating oil pipeline is formed in the upper sea of the lower cylinder sleeve (15).

5. The high-water-based medium high-speed active lubrication radial static balance plunger pump is characterized in that the valve body assembly (1) comprises a liquid suction valve assembly (22), a liquid discharge valve assembly (21) and a valve body (27), the liquid suction valve assembly (22) and the liquid discharge valve assembly (21) are installed in an inner hole of the valve body (27), the liquid suction valve assembly (22) is communicated with the liquid discharge valve assembly (21) through a channel k arranged in the valve body (27), the middle of the channel k is communicated with the working cavity a, the liquid suction valve assembly (22) is communicated with a liquid inlet (2.1) and a liquid outlet (2.2) arranged in the pump body (2) respectively, and the liquid inlet (2.1) is communicated with the liquid outlet (2.2) outside.

6. The high-speed active lubrication high-water-based medium radial static balance plunger pump according to claim 5, characterized in that: the liquid suction valve component (22) comprises a valve bottom (23), a guide sleeve (24), a spring (25) and a flat valve core (26), wherein the guide sleeve (24) is fixed with a valve body (27), the guide sleeve (24) adopts a petal-shaped cross section, the guide sleeve (24) is of a concave line type, the valve bottom (23) is arranged at the top of the guide sleeve (24), the flat valve core (26) is arranged in the guide sleeve (24) and guided by the guide sleeve (24), and the spring (25) is arranged between the flat valve core (26) and the valve bottom (23).

Technical Field

The invention belongs to the field of high-water-base plunger type hydraulic pumps, and particularly relates to a high-speed active lubrication radial static balance plunger pump for a high-water-base medium.

Background

As a power source of the hydraulic support of the fully mechanized mining face, parameters such as flow and pressure of a high-water-base plunger pump have large variation amplitude and high frequency along with actions such as support moving, column lifting and column lowering, and the like, and the randomness is strong. Compared with the traditional plunger pump controlled by the unloading valve, the high-speed plunger pump has wide speed regulation range, is easier to regulate the flow in a variable frequency manner, and has obvious energy-saving effect. At present, a high-water-base plunger pump applied to a fully mechanized mining face mainly adopts a crankshaft to drive a connecting rod, reciprocating motion of a plunger pair is realized through a crosshead shoe, the rotational inertia of a transmission mechanism is large, and a plunger is sealed by a packing, so that the application in a high-speed occasion is restricted. Along with the increase of the rotating speed, higher requirements are put forward on the tribological characteristics of the plunger pump structure and the key friction pair,

the physicochemical properties of the high water-based medium are different from those of the traditional mineral hydraulic oil, and the high water-based medium has the characteristics of high corrosion tendency, low viscosity (only 1/40-1/50 of the hydraulic oil), high cavitation corrosion tendency and the like, so that the water pressure plunger pump has the problems of serious corrosion, leakage, frictional wear, cavitation corrosion and the like, and the reliability and the service life of the full water lubrication plunger pump are severely restricted. The lubricating oil has better lubricating property than water, so that the key technology of an oil-water separation type plunger pump needs to be researched, the working medium is separated from the lubricating medium, and the key friction pair adopts oil lubrication, so that the high-speed lubricating and friction properties of the high-water-base plunger pump are improved. Meanwhile, the response speed of the distributing valve needs to be improved, and the hysteresis of a high-speed occasion is reduced.

Disclosure of Invention

The invention aims to solve the problems and provides a high-speed active lubrication radial static balance plunger pump with a high-water-based medium.

The invention adopts the following technical scheme: a high-speed active lubrication radial static balance plunger pump with high water-based media comprises a pump body, wherein 5 valve body assemblies which can be independently disassembled are uniformly arranged on the circumference of the pump body, a crankshaft driven by a motor is installed in the pump body through a bearing, a five-star wheel is fixed in the middle of the crankshaft, and the five-star wheel is connected with a plunger cylinder sleeve assembly; the crankshaft is provided with a cam, and the cam is matched with the oil distribution valve assembly to realize communication and closing with a lubricating system.

Furthermore, the plunger cylinder sleeve component comprises a plunger pair formed by an upper cylinder sleeve, a lower cylinder sleeve, a sealing sleeve and plungers with different diameters, the plungers with different diameters are arranged in the upper cylinder sleeve and the lower cylinder sleeve, the sealing sleeve is arranged on the outer sides of the plungers with different diameters, the bottoms of the plungers with different diameters are in contact connection with sliding shoes, and the sliding shoes are in contact connection with the five-star wheel.

A cavity formed between the upper part of the unequal-diameter plunger and the upper cylinder sleeve is a working cavity a, and a gap formed between the peripheral side of the unequal-diameter plunger and the upper cylinder sleeve and the lower cylinder sleeve is a lubricating oil cavity e; the sealing sleeve is provided with three sealing grooves to realize the oil-water separation of the working cavity a and the lubricating oil cavity e; and a mixed liquid outlet i is formed in the lower cylinder sleeve and the sealing sleeve, one end of the mixed liquid outlet i is communicated with the lubricating oil cavity e, and the other end of the mixed liquid outlet i is communicated with the outside.

The axial direction of the lower end of the unequal-diameter plunger is provided with a damping hole f, one end of the damping hole f is communicated with the outside, the radial direction of the unequal-diameter plunger is provided with an oil through hole h, and the oil through hole h is communicated with the damping hole f.

Further, the diameter of the unequal diameter plunger near the slipper is slightly larger than the diameter of the unequal diameter plunger far from the slipper.

Furthermore, the oil distribution valve assembly comprises a slide valve hole formed in the lower cylinder sleeve, a slide valve core is arranged in the slide valve hole, the bottom of the slide valve core is in contact connection with the cam, a cavity formed between the top of the slide valve core and the slide valve hole is a slide valve cavity c, a damping hole b communicated with a main liquid discharge pipeline of the plunger pump is formed in the position of the slide valve cavity c of the lower cylinder sleeve, and an oil inlet d communicated with a lubricating oil pipeline is formed in the lower cylinder sleeve.

Further, the valve body subassembly passes through the bolt mounting on the pump body according to plunger cylinder liner subassembly position, the valve body subassembly include imbibition valve subassembly, flowing back valve module and valve body, imbibition valve subassembly and flowing back valve module mount are in the hole of valve body, communicate through the passageway k that sets up in the valve body between imbibition valve subassembly and the flowing back valve module, passageway k middle part and working chamber a intercommunication, imbibition valve subassembly and flowing back valve module are linked together with inlet and the liquid outlet that sets up in the pump body respectively, inlet and liquid outlet communicate in the outside.

Furthermore, the imbibition valve subassembly includes valve bottom, uide bushing, spring and dull and stereotyped case, and the uide bushing is fixed with the valve body, and the uide bushing adopts petal type cross-section, and the uide bushing is opened the line of sinking type, and the uide bushing top sets up the valve bottom, and dull and stereotyped case sets up in the uide bushing and is guided it by the uide bushing, sets up the spring between dull and stereotyped case and the valve bottom. The closing is realized under the action of a spring, and the opening is realized through the negative pressure in the working cavity a and the opening of the liquid supply auxiliary pump in the liquid suction process. The liquid discharge valve component adopts a common cone valve core. The liquid discharge valve component adopts a common cone valve core.

Compared with the prior art, the invention has the following beneficial effects:

(1) the invention is based on the design concept that the lubricating system is separated from the power system, so that the lubricating oil and the high water-based medium are independent and balanced. When the plunger sucks in the low-pressure high-water-based medium, the lubricating cavity also sucks in low-pressure lubricating oil; when the plunger piston discharges liquid, high-pressure water-based medium is generated, and simultaneously, high-pressure lubricating oil is also generated in the lubricating cavity, so that the plunger piston pair and the sliding shoe pair are actively and forcibly lubricated, and the lubricating and friction characteristics of the sliding shoe pair are improved. In addition, the lubricating property of the plunger pair is improved, and meanwhile, the high-pressure lubricating oil can support the lateral force of the plunger from the plane motion five-star wheel, so that the centering performance of the plunger is improved.

(2) Through structural optimization, when the plunger cavity sucks and discharges liquid, the oil pressure of the lubricating cavity is always kept higher than the pressure of the high water-based medium in the working cavity, and leakage of the high water-based medium from the plunger gap can be reduced.

(3) The oil distribution valve of the invention can greatly improve the problem of reduced responsiveness caused by spring fatigue when a spring distribution valve is adopted in the prior art by introducing high-pressure high-water-base working fluid at the liquid outlet of the pump, can improve the response performance of oil distribution of the system, and can meet the application requirements of high-speed occasions.

(4) The guide fixed type liquid suction valve designed by the invention can reduce the mass and the movement inertia of the liquid suction valve core, thereby improving the response characteristic of a system.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present invention;

FIG. 2 is a schematic view of a plunger sleeve assembly according to the present invention;

FIG. 3 is a schematic view of the valve body assembly of the present invention;

FIG. 4 is a sectional view taken along line B-B;

FIG. 5 is a sectional view taken along line A-A;

in the figure, 1-valve body component, 2-pump body, 2.1-liquid inlet, 2.2-liquid outlet, 3-oil distribution valve component, 4-cam, 5-bearing, 6-left transparent cover, 7-crankshaft, 8-lubricating system, 9-plunger cylinder sleeve component, 10-spring, 11-right outer transparent cover, 12-right inner transparent cover, 13-five-star wheel, 14-upper cylinder sleeve, 15-lower cylinder sleeve, 16-slide valve core, 17-sealing sleeve, 18-sealing ring, 19-plunger, 20-sliding shoe, 21-liquid discharge valve component, 22-liquid suction valve component, 23-valve bottom, 24-guide sleeve, 25-spring, 26-flat valve core and 27-valve body.

Detailed Description

The following examples are given for the purpose of illustrating the present invention, and the detailed embodiments and specific procedures are given for the purpose of implementing the present invention on the premise of the technical solution thereof, but the scope of the present invention is not limited to the following examples.

As shown in fig. 1, the high-speed active lubrication radial plunger pump applied to high water-based media comprises a valve body assembly 1, a pump body 2, an oil distribution valve assembly 3, a cam 4, a bearing 5, a left transparent cover 6, a crankshaft 7, a lubrication system 8, a plunger cylinder sleeve assembly 9, a spring 10, a right outer transparent cover 11, a right inner transparent cover 12, a five-star wheel 13 and the like.

The crankshaft 7 is arranged in the pump body 2 through the bearing 5, the motor drives the crankshaft 7 to rotate, the five-star wheel 13 is driven to do plane motion, the plunger 19 moves up and down to further achieve liquid suction and discharge, and the liquid suction return stroke of the downward motion of the plunger 19 is provided by the external force of the spring 10. The pump is characterized in that 5 individually detachable valve body assemblies 1 which are uniformly arranged in the circumferential direction are arranged on the pump body 2. The oil distribution valve component 3 is communicated and closed with an oil outlet pipeline of a lubricating system 8 through a cam 4 arranged on a crankshaft 7, so that a plunger pump sucks and discharges lubricating oil while sucking and discharging the liquid, the piston shoe pair formed by the five-star wheel 13 and the piston shoe 20 is forcedly lubricated, and simultaneously, high-pressure lubricating oil enters a plunger pair formed by a plunger 19 and a lower cylinder sleeve 15, and the lubricating and centering performance of the plunger is improved.

As shown in fig. 2, the plunger cylinder sleeve assembly 9 is formed into a plunger pair by an upper cylinder sleeve 14, a lower cylinder sleeve 15, a sealing sleeve 17 and a plunger 19 with different diameters. The diameter 19.1 of the unequal-diameter plunger 19 close to the slipper position is slightly larger than the diameter 19.2 far away from the slipper position, and the annular lubricating oil cavity e formed by the lower cylinder sleeve 15 and the plunger 19 increases in volume as the plunger 19 moves downwards and increases in volume as the plunger 19 moves upwards and decreases in volume. A slide valve hole is formed in the lower cylinder sleeve 15, and the opening and closing of the slide valve are realized through the reciprocating motion of a slide valve core 16. In addition, the lower cylinder sleeve 15 is provided with a damping hole b and an oil inlet d which are respectively communicated with a main liquid discharge pipeline and a lubricating oil pipeline of the plunger pump. The sealing sleeve 17 is provided with three sealing grooves to realize the separation of oil-water media of the working cavity a and the lubricating oil cavity e. Meanwhile, the lower cylinder sleeve 15 and the sealing sleeve 17 are provided with a mixed liquid outlet i for discharging the mixed liquid leaked by the medium.

The upward movement of the valve core 16 in the oil distribution valve component 3 is realized by the cam 4 arranged on the crankshaft 7, and the downward movement is realized by the pressure reduction of a high-pressure medium introduced into a main liquid discharge port of the plunger pump through the damping hole b and then enters the upper cavity c of the slide valve, so that the downward thrust is generated on the valve core 16, and the return stroke of the valve core 16 is realized. When the plunger 19 sucks and discharges liquid, the oil inlet d and the lubricating oil cavity e are communicated and closed along with the synchronous movement of the spool 16 of the slide valve, and then enter the plunger pair and the sliding shoe cavity 9 through the oil through hole h and the damping hole f respectively, so that the key friction pair of the hydraulic pump is lubricated forcibly, and the tribology characteristic under the high-speed working condition is improved.

As shown in FIG. 3, the valve body assembly 1 facilitates the mounting and dismounting of the pipette valve assembly 22 and the drain valve assembly 21 by modular design. The valve body assembly 1 comprises a liquid suction valve assembly 22, a liquid discharge valve assembly 21 and a valve body 27, the liquid suction valve assembly 22 and the liquid discharge valve assembly 21 are installed in an inner hole of the valve body 27, the liquid suction valve assembly 22 and the liquid discharge valve assembly 21 are communicated through a channel k arranged in the valve body 27, the middle of the channel k is communicated with a working cavity a, the liquid suction valve assembly 22 and the liquid discharge valve assembly 21 are respectively communicated with a liquid inlet 2.1 and a liquid outlet 2.2 arranged in the pump body 2, and the liquid inlet 2.1 and the liquid outlet 2.2 are communicated with the outside. The volume of the working cavity a is changed to suck and discharge the high water-based working medium.

As shown in fig. 4, the imbibition valve assembly 22 includes a valve bottom 23, a guide sleeve 24, a spring 25 and a flat valve core 26, the guide sleeve 24 is fixed with a valve body 27, the guide sleeve 24 adopts a petal-shaped cross section, the guide sleeve 24 is of a concave-concave line type, the valve bottom 23 is arranged at the top of the guide sleeve 24, the flat valve core 26 is arranged in the guide sleeve 24 and guided by the guide sleeve 24, and the spring 25 is arranged between the flat valve core 26 and the valve bottom 23.

The guide sleeve 24 is fixed by a high-molecular wear-resistant material and is provided with a concave line type for facilitating quick liquid inlet, as shown in the section A-A. In addition, the guide sleeve 24 adopts a petal-shaped section, and the section B-B shows that the through flow is not influenced while guiding. The flat valve core 26 is guided by the guide sleeve 24, and is closed under the action of the spring 25, and is opened by the negative pressure in the working chamber a and the liquid supply auxiliary pump in the liquid suction process. The liquid discharge valve assembly 21 adopts a streamline conical valve core, and the flow characteristic is improved.

The foregoing lists merely illustrate specific embodiments that approximate the present invention. It is clear that the invention is not limited to the above embodiments, but that there are many variations to the plunger pump. All modifications which can be derived or suggested directly from the disclosure herein by a person skilled in the art are deemed to be within the scope of the present invention.