阅读说明：本技术 鞋制作装置、鞋制作方法及系统 (Shoe manufacturing device, shoe manufacturing method and shoe manufacturing system ) 是由 陆一平 于 2020-04-03 设计创作，主要内容包括：本发明涉及鞋制作装置、鞋制作方法及系统,其中,鞋制作装置包括：鞋底承载盘,用于承载并加热鞋底材料；鞋面支撑器,用于支撑并加热鞋面材料；及导热流体袋,用于加热定型鞋面材料；当制作鞋时,鞋面支撑器往鞋底承载盘方向移动,使得鞋面材料接触鞋底材料；导热流体袋朝鞋面支撑器方向按压,并加热鞋面材料,使得鞋面材料与鞋底材料粘合固定。本发明实施例的鞋制作裝置可以提高鞋制作效率,通过鞋制作裝置分别对鞋面材料及鞋底材料进行加热,并加压粘合即可制得鞋子；提高生产效率,降低成本。(The invention relates to a shoe manufacturing device, a shoe manufacturing method and a system, wherein the shoe manufacturing device comprises: the sole bearing disc is used for bearing and heating sole materials; a vamp supporter for supporting and heating a vamp material; and a heat-conducting fluid bag for heating and shaping the vamp material; when the shoe is manufactured, the vamp supporter moves towards the direction of the sole bearing disc, so that the vamp material contacts the sole material; the heat-conducting fluid bag presses towards the vamp supporter and heats the vamp material, so that the vamp material and the sole material are bonded and fixed. The shoe manufacturing device can improve the shoe manufacturing efficiency, and shoes can be manufactured by respectively heating the vamp material and the sole material through the shoe manufacturing device and pressurizing and bonding; the production efficiency is improved, and the cost is reduced.)

1. An apparatus for making shoes, characterized in that it comprises:

the sole bearing disc is used for bearing and heating sole materials;

a vamp supporter for supporting and heating a vamp material; and

the heat conduction fluid bag is used for heating and shaping the vamp material;

when the shoe is manufactured, the vamp supporter moves towards the direction of the sole bearing disc, so that the vamp material contacts the sole material; the heat conduction fluid bag presses towards the vamp supporter and heats the vamp material, so that the vamp material and the sole material are bonded and fixed.

2. The apparatus for making shoes according to claim 1, wherein said shoe sole carrying tray is provided with a heating groove formed by a recess on a surface thereof, said heating groove being used for disposing said shoe sole material.

3. A shoe making device as claimed in claim 1, wherein said sole carrying plate is provided with a first heating chamber, said first heating chamber being provided with a first heating fluid for heating said sole material on said sole carrying plate.

4. The shoe making apparatus of claim 1, wherein said upper support includes a raised end for nesting said upper material.

5. The apparatus according to claim 1, wherein the upper support is hollow on the inside to form a second heating chamber, and a second heating fluid is provided in the second heating chamber, the second heating fluid being used to heat the upper material on the upper support.

6. The apparatus of claim 1, wherein the bag of heat transfer fluid comprises a bag body and a third heat transfer fluid contained within the bag body, the third heat transfer fluid being for heating the upper material.

7. The apparatus of claim 1, wherein the heat-conducting fluid bag surrounds both sides of the upper material disposed on the upper support, and the sole material on the sole carrier plate covers a bottom edge of the upper material.

8. A shoe making system, said system comprising:

the order processing device is used for acquiring order information of the shoes;

the goods taking device is used for obtaining vamp materials and sole materials from a preset warehouse according to the order information; and conveying the upper material and the sole material to the shoe manufacturing apparatus according to any one of claims 1 to 7; and

and the shoe manufacturing device is used for manufacturing shoes by utilizing the vamp material and the sole material.

9. A method of making a shoe, the method comprising:

arranging a sole material on a preset sole bearing disc, and heating the sole material by using the sole bearing disc;

sleeving the vamp material on a preset vamp supporter, and heating the vamp material by using the vamp supporter;

applying pressure to the sole material on the sole carrier disc with the upper support and contacting the upper material with the sole material;

and applying pressure to the vamp material by utilizing a preset heat-conducting fluid bag and shaping, so that the heated vamp material and the sole material are bonded and fixed to obtain the shoe.

10. The method for manufacturing shoes according to claim 9, wherein the sole carrying plate is provided with a first heating cavity, a first heating fluid is arranged in the first heating cavity, and the temperature of the first heating fluid is controlled to be 55-230 ℃.

11. The method for manufacturing shoes according to claim 10, wherein the first heating fluid is oil, and the temperature of the first heating fluid is controlled to be 200 to 230 ℃.

12. The method for manufacturing the shoe as claimed in claim 9, wherein the inside of the upper supporter is hollow to form a second heating cavity, a second heating fluid is arranged in the second heating cavity, the second heating fluid is a gas, and the temperature of the second heating fluid is controlled to be 120-160 ℃.

13. The method for manufacturing shoes according to claim 9, wherein the heat-conducting fluid bag comprises a bag body and a third heat-conducting fluid contained in the bag body, and the temperature of the third heating fluid is controlled to be 55-230 ℃.

14. The method for manufacturing shoes according to claim 13, wherein the third heating fluid is a liquid, and the temperature of the third heating fluid is controlled to be 200-230 ℃.

15. The method for manufacturing shoes according to claim 9, wherein the pressure applied to the sole material on the sole carrier tray by the upper supporter is controlled to be 2 to 8kg/cm²。

16. The shoe manufacturing device according to claim 9, wherein the pressure applied to the upper material by the predetermined heat-conducting fluid bag is controlled to be 2-8 kg/cm²。

17. The apparatus of claim 1, wherein the sole carrying plate is made of an elastic high temperature resistant material.

18. The apparatus of claim 1, wherein the sole carrier is made of silicone.

19. The shoe making apparatus of claim 1, wherein said upper material is a knit comprising a thermoplastic polymer material.

20. The shoe making device of claim 19, wherein said thermoplastic polymer material comprises at least one of thermoplastic polyurethane, polypropylene, polyether block amide, polystyrene, ethylene vinyl acetate.

Technical Field

The invention relates to the technical field of shoe manufacturing, in particular to a shoe manufacturing device, a shoe manufacturing method and a shoe manufacturing system.

Background

With the progress of science and technology, the manufacturing technology of shoes is also evolving. In the materials for manufacturing shoes, in addition to textile materials, polymer materials are beginning to be widely used in various shoe soles. By utilizing the softness of textile materials and the high molecular materials to provide wear resistance and hardness, the shoes can provide comfortable protection and support effect.

However, in the shoe manufacturing industry, the various steps of shoe manufacturing still require different operators to handle and operate to prepare the shoes. Therefore, how to improve the shoe making efficiency is a problem to be solved urgently at present.

Disclosure of Invention

In order to overcome the defects, the application provides the shoe manufacturing device, the shoe manufacturing method and the shoe manufacturing system, which can effectively improve the shoe manufacturing efficiency and reduce the shoe manufacturing cost.

In a first aspect, an embodiment of the present invention provides a shoe making apparatus, comprising:

the sole bearing disc is used for bearing and heating sole materials;

a vamp supporter for supporting and heating a vamp material; and

the heat conduction fluid bag is used for heating and shaping the vamp material;

when the shoe is manufactured, the vamp supporter moves towards the direction of the sole bearing disc, so that the vamp material contacts the sole material; the heat conduction fluid bag presses towards the vamp supporter and heats the vamp material, so that the vamp material and the sole material are bonded and fixed.

In a possible embodiment, in combination with the first aspect, the surface of the sole carrying tray is provided with a heating groove formed by a recess, and the heating groove is used for arranging the sole material.

With reference to the first aspect, in a possible implementation manner, the sole carrier plate is provided with a first heating cavity, and a first heating fluid is arranged in the first heating cavity and is used for heating the sole material on the sole carrier plate.

In a possible embodiment in combination with the first aspect, the upper supporter includes a raised end for nesting the upper material.

With reference to the first aspect, in one possible embodiment, the interior of the upper support is hollow to form a second heating chamber, in which a second heating fluid is provided for heating the upper material on the upper support.

With reference to the first aspect, in one possible implementation manner, the heat transfer fluid bag includes a bag body and a third heat transfer fluid contained in the bag body, and the third heat transfer fluid is used for heating the upper material.

In a possible embodiment in combination with the first aspect, the heat-conducting fluid bag surrounds both sides of the upper material provided on the upper support, and the sole material on the sole carrier disc covers a bottom edge of the upper material.

In a second aspect, embodiments of the present application provide a shoe making system, the system comprising:

the order processing device is used for acquiring order information of the shoes;

the goods taking device is used for obtaining vamp materials and sole materials from a preset warehouse according to the order information; conveying the vamp material and the sole material to a shoe manufacturing device; and

the shoe manufacturing device is used for manufacturing shoes by utilizing the vamp material and the sole material.

In a third aspect, an embodiment of the present application provides a method for manufacturing a shoe, the method including:

arranging a sole material on a preset sole bearing disc, and heating the sole material by using the sole bearing disc;

sleeving the vamp material on a preset vamp supporter, and heating the vamp material by using the vamp supporter;

applying pressure to the sole material on the sole carrier disc with the upper support and contacting the upper material with the sole material;

and applying pressure to the vamp material by utilizing a preset heat-conducting fluid bag and shaping, so that the heated vamp material and the sole material are bonded and fixed to obtain the shoe.

With reference to the third aspect, in a possible implementation manner, the sole carrying tray is provided with a first heating cavity, a first heating fluid is arranged in the first heating cavity, and the temperature of the first heating fluid is controlled to be 55-230 ℃.

With reference to the third aspect, in one possible embodiment, the first heating fluid is oil, and the temperature of the first heating fluid is controlled to be 200 to 230 ℃.

With reference to the third aspect, in a possible implementation manner, the inside of the upper supporter is hollow to form a second heating cavity, a second heating fluid is arranged in the second heating cavity, the second heating fluid is a gas, and the temperature of the second heating fluid is controlled to be 120-160 ℃.

In a possible embodiment, with reference to the third aspect, the heat transfer fluid bag includes a bag body and a third heat transfer fluid contained in the bag body, and the temperature of the third heating fluid is controlled to be 55-230 ℃.

With reference to the third aspect, in a possible embodiment, the third heating fluid is a liquid, and the temperature of the third heating fluid is controlled to be 200 to 230 ℃.

With reference to the third aspect, in a possible embodiment, the pressure applied by the upper supporter to the sole material on the sole carrier plate is controlled to be 2 to 8kg/cm²。

With reference to the third aspect, in a possible embodiment, the pressure applied to the vamp material by the preset heat-conducting fluid bag is controlled to be 2-8 kg/cm²。

With reference to the third aspect, in a possible implementation manner, the material of the sole carrying tray is a high temperature resistant material with elasticity.

With reference to the third aspect, in a possible implementation manner, the sole carrying tray is made of silicone.

With reference to the third aspect, in one possible embodiment, the upper material is a knit comprising a thermoplastic polymer material.

With reference to the third aspect, in one possible embodiment, the thermoplastic polymer material includes at least one of thermoplastic polyurethane, polypropylene, polyether block amide, polystyrene, and ethylene-vinyl acetate.

The shoe manufacturing device provided by the embodiment of the invention can improve the shoe manufacturing efficiency, and the shoe can be manufactured by respectively heating the vamp material and the sole material through the shoe manufacturing device and pressurizing and bonding the materials. Meanwhile, by using the shoe manufacturing device provided by the embodiment of the invention, the shoe manufacturing system can automatically produce shoes, realize automatic production and sale, improve shoe manufacturing efficiency and reduce cost.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural view of a shoe making apparatus according to an embodiment of the present invention;

FIG. 2A is a schematic cross-sectional view of a shoe manufacturing apparatus according to an embodiment of the present invention before manufacturing a shoe;

FIG. 2B is a schematic cross-sectional view of a shoe manufacturing apparatus according to an embodiment of the present invention;

FIG. 3 is a schematic view of a shoe making system provided by an embodiment of the present invention.

DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION

For better understanding of the technical solutions of the present invention, the following detailed descriptions of the embodiments of the present invention are provided with reference to the accompanying drawings.

It should be understood that the described embodiments are only some embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the examples of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

Referring to fig. 1, fig. 1 is a schematic structural diagram of a shoe making device according to an embodiment of the present invention. The shoe manufacturing device provided by the embodiment of the invention is applied to the shoe manufacturing industry, in particular to the shoe manufacturing industry equipped with an automatic warehousing system.

The shoe manufacturing apparatus 100 includes a sole carrier plate 110, an upper supporter 120, and a heat transfer fluid bag 130.

A sole carrying plate 110 for carrying and heating the sole material 210. In one embodiment, the surface of the shoe sole carrier tray 110 is provided with a heating groove 111 concavely formed, the heating groove 111 being similar to a shape of a sole of a foot, the heating groove 111 being used to dispose the shoe sole material 210.

The sole carrier plate 110 is made of an elastic high temperature resistant material. In one embodiment, the sole carrying plate is made of silicone. In other embodiments, the material of the sole carrier plate may be other materials, which is not limited herein.

The sole bearing plate 110 is further provided with a first heating cavity, and a liquid inlet and a liquid outlet which are communicated with the first heating cavity. A first heating fluid 110F is disposed in the first heating chamber, and the first heating fluid 110F is used to heat the sole carrier plate 110. Specifically, the first heating fluid 110F may flow within the first heating cavity. The first heating fluid 110F flows into the first heating cavity of the sole carrying tray from the liquid inlet and then flows out from the liquid outlet. It will be appreciated that as the first heating fluid 110F flows into the first heating chamber, the entire sole carrying tray 110 is heated to an elevated temperature.

In one embodiment, the first heating fluid 110F is an oil, such as an industrial oil. The temperature of the first heating fluid 110F is controlled to be 55-230 ℃, preferably, the temperature of the first heating fluid 110F is controlled to be 120-230 ℃, and more preferably, the temperature of the first heating fluid 110F is controlled to be 200-230 ℃.

The sole material 210 may be a single material layer or a composite material layer. Specifically, the sole material includes a large bottom layer and a middle bottom layer that are sequentially stacked on the sole carrier tray 110. Wherein the large bottom layer is used for directly contacting the ground, for example, natural rubber or synthetic rubber can be used. The midsole may be, for example, a PHYLON (lightweight material) midsole or an EVA (ethylene vinyl acetate) midsole. The present embodiment is not limited to the sole material 210 being made of a single material or a composite material.

It will be appreciated that when the sole material is a composite layer, the composite layers may be bonded to one another using the heating of the sole carrier disc 110.

Upper support 120 for supporting and heating upper material 220. The upper supporter 120 includes a raised end 121, and the raised end 121 is configured to be sleeved on the upper material 220. Upper support 120 may be provided with a similar last. When the upper material 220 is fitted over the raised end 121 of the upper supporter 120, the upper supporter 120 may allow the upper material 220 to maintain a predetermined shoe shape.

The inside cavity of vamp eyelidretractor 120 forms the second heating cavity, is equipped with second heating fluid 120F in the second heating cavity, and second heating fluid 120F can heat the protruding end 121 of vamp eyelidretractor, and then the vamp material 220 on protruding end 121 is located to the heating jacket.

In one embodiment, the second heating fluid 120F is a gas, such as high pressure steam. The temperature of the second heating fluid 120F is controlled to be 120-160 ℃.

In one embodiment, upper material 220 is a knit comprising a thermoplastic polymer material including at least one of thermoplastic polyurethane, polypropylene, polyether block amide, polystyrene, ethylene vinyl acetate. The second heated fluid 120F within upper support 120 may heat upper material 220 such that the polymer material reaches a temperature at which it may bond with sole material 120, thereby causing upper material 220 to be adhesively secured with sole material 120. It will be appreciated that the thermoplastic polymer material in the upper material is also better able to bond with the surrounding textile by the heat treatment of upper support 120, thereby further shaping the upper.

A heat-conducting fluid bag 130 for heat-setting the upper material 220, as shown in fig. 2B, the heat-conducting fluid bag 130 is disposed around both sides of the raised end 121 of the upper supporter 120. Specifically, the heat transfer fluid bag 130 includes a bag body 131 and a third heat transfer fluid 130F contained in the bag body 131. The material of the bag body 131 may be, for example, silica gel, the third heat-conducting fluid 130F is a liquid, such as industrial oil, the temperature of the third heat-conducting fluid 130F is controlled to be 55 to 230 ℃, preferably, the temperature of the third heat-conducting fluid 130F is controlled to be 120 to 230 ℃, and more preferably, the temperature of the third heat-conducting fluid 130F is controlled to be 200 to 230 ℃.

The heat-transfer fluid bag 130 is pressed against the upper material 220 disposed on the upper supporter 120, thereby heating the upper material 220, so that the upper material 220 is deformed by heat to conform to the upper supporter 120, and the shape of the heated upper material 220 is similar to that of the raised end 121.

The embodiment of the invention also provides a shoe manufacturing method. Fig. 2A is a schematic cross-sectional view of the shoe manufacturing device 100 of the present embodiment before making a shoe, and fig. 2B is a schematic cross-sectional view of the shoe manufacturing device 100 of the present embodiment when making a shoe, and the following description refers to the two drawings for details.

Step S01, disposing the sole material 210 on a predetermined sole carrying tray 110, and heating the sole material 210 by using the sole carrying tray 110;

step S02, sleeving the upper material 220 on a predetermined upper supporter 120, and heating the upper material 220 by using the upper supporter 120;

a step S03 of applying pressure to the sole material 210 on the sole carrier tray 110 by the upper supporter 120 and contacting the upper material 220 with the sole material 210;

step S04, applying pressure to the upper material 220 by using a preset heat-conducting fluid bag 130 and shaping, so that the heated upper material 220 is bonded and fixed with the sole material 120, thereby obtaining the shoe.

Specifically, the sole material 210 is first placed in the heating groove 111 of the sole carrier tray 110, and the upper material 220 is sleeved on the upper supporter 120.

The sole carrier plate 110 then applies heat to the sole material 210. Specifically, the upper supporter 120 heats the sole material 210 by using the first heating fluid 110F, and the temperature of the first heating fluid 110F is controlled to be 55 to 230 ℃, preferably, the temperature of the first heating fluid 110F is controlled to be 120 to 230 ℃, more preferably, the temperature of the first heating fluid 110F is controlled to be 200 to 230 ℃, so that the temperature of the sole material 220 is controlled to be 200 to 230 ℃.

At the same time, upper support 120 applies heat to upper material 220. Specifically, the upper supporter 120 heats the upper material 220 by using the second heating fluid 120F, and the temperature of the second heating fluid 120F is controlled to be 120-160 ℃, so that the temperature of the upper material 220 is controlled to be 120-160 ℃. At this temperature, the thermoplastic polymer material in the upper material 220 can bond the surrounding woven fabric to initially shape the upper material.

Then, the heat-conducting fluid bag 130 is disposed around the upper material 220, and pressure is applied so that both sides of the upper material 220 can be respectively attached to the upper supporter 120. The temperature of a third heating fluid 130F in the heat-conducting fluid bag is controlled to be 55-230 ℃; preferably, the temperature of the third heat-conducting fluid 130F is controlled to be 120-230 ℃, and more preferably, the temperature of the third heat-conducting fluid 130F is controlled to be 200-230 ℃.

Referring to FIG. 2B, when the heat-conducting fluid bag 130 presses the upper material 220 on the upper supporter 120, the pressure applied by the heat-conducting fluid bag 130 is controlled to be 2-8 kg/cm². The heat conductive fluid bags 130 can press the upper material 220 onto the upper support 120 along the contours of the upper support 120, such that the shape of the shaped upper material 220 can be maintained similar to the contours of the upper support 120.

Finally, the upper support 120 presses the upper material onto the sole material 210 on the sole carrier plate 110, so that the upper material 220 is adhesively fixed with the sole material 210 under pressure. The pressure applied by the vamp supporter is controlled to be 2-8 kg/cm²。

It can be understood that, in addition to allowing the sole material 210 to bear pressure and be bonded to the upper material 220, the sole carrying tray 110 can also utilize its own elasticity to allow the sole material 210 to maintain its original shape to be bonded to the upper material 220, so that the upper material 220 and the sole material 210 are integrally combined to obtain the shoe.

In one embodiment, the sole carrying plate is made of an elastic high-temperature resistant material, such as silicone.

In one embodiment, the upper material is a woven fabric comprising a thermoplastic polymer material. The thermoplastic high polymer material comprises at least one of thermoplastic polyurethane, polypropylene, polyether block amide, polystyrene and ethylene-vinyl acetate.

As shown in fig. 3, the shoe manufacturing system 1000 includes an order processing device 300, a goods taking device 200, and a shoe manufacturing device 100.

The order processing device 300 is used for acquiring order information of shoes.

The goods taking device 200 is used for obtaining vamp materials and sole materials from a preset warehouse according to the order information; and conveying the upper material and the sole material to a shoe manufacturing device.

The shoe manufacturing apparatus 100 is used for manufacturing shoes by using the upper material and the sole material.

Specifically, first, consumer 50 may generate order information S, which includes, for example, upper material information, sole size information, and the like that consumer 50 wants, via a user terminal such as a computer 51. The computer 51 transmits the order information S to the order processing system 1000 of the present embodiment.

The computer 51 transmits the order information S to the order processing apparatus 300 of the order processing system 1000 via the network 52, the order processing apparatus 300 may be a computer or a server, for example, and the order processing system 1000 obtains the order information S via the order processing apparatus 300.

Next, the pick-up device 200 of the order processing system 1000 obtains the upper material and the sole material from a predetermined warehouse according to the order information S.

The goods taking device 200 comprises a plurality of vamp containers 211 and a plurality of sole containers 212, the vamp containers 211 can store vamp materials with different sizes and different materials, and the sole containers 212 can also store sole materials with different sizes and different materials. The pick-up device 200 further includes a stand 213 for storing the upper receptacle 211 and the sole receptacle 212. The pick device 200 may also be configured with a robotic arm or other automated device to move the cradle 213 and the upper receptacle 211 or the sole receptacle 212 within the cradle 213.

The upper supporter 120 for placing the upper material 220 and the sole carrier tray 110 for placing the sole material 210 are sequentially moved to the pick-up port 214, so that the pick-up device 200 places the corresponding upper material 220 on the upper supporter 120 and the corresponding sole material 210 on the sole carrier tray 110.

The shoe making apparatus 100 may also include a plurality of upper supporters 120 and a plurality of sole carrying trays 110, the plurality of upper supporters 120 may respectively store upper materials 220 of different materials or sizes, the plurality of sole carrying trays 110 may respectively store sole materials 210 of different materials or sizes, the order processing system further includes a bracket 213 for stacking and storing the plurality of upper supporters 120 and the plurality of sole carrying trays 110, and the pick-up device 200 may move the plurality of upper supporters 120 and the plurality of sole carrying trays 110 according to the order information S.

Next, after preparing the corresponding upper material 220 and the sole material 210 in place, the shoe manufacturing apparatus 100 can utilize the sole carrying tray 110, the upper supporter 120 and the heat-conducting fluid bag 130 to heat and pressurize the upper material 220 and the sole material 210, so as to manufacture the shoes ordered by the consumers.

In summary, the shoe manufacturing device according to the embodiments of the present invention can improve the shoe manufacturing efficiency, and the shoe can be manufactured by heating the upper material and the sole material respectively and pressing and bonding the upper material and the sole material. Meanwhile, by using the shoe manufacturing device provided by the embodiment of the invention, the shoe manufacturing system can automatically produce shoes, realize automatic production and sale and improve the efficiency.