阅读说明：本技术 一种齿轮定相位滚齿夹具 (Gear fixed-phase hobbing clamp ) 是由 吕江 马升彬 陈亮 彭镱凭 海刚 于 2020-12-04 设计创作，主要内容包括：本发明公开一种齿轮定相位滚齿夹具,包括与机床液压油缸连接的定位芯轴,套设在定位芯轴上与机床滚齿宝塔座连接的定位底板,套设在定位芯轴上位于定位底板上方的压板,待加工齿轮位于定位底板和压板之间；定位底板设有下定位槽,定位芯轴上设有下定位键,下定位键与下定位槽适配并对定位底板周向限位；定位底板上设有用于定位待加工齿轮信号源凸台间槽的下周向定位装置。本发明通过设计径向定位芯轴,和下端面定位底板；并在下定位底板上增加一个下方工件信号源凸台间槽浮动自适应相位定位部件,同时在上压板上增加一个上方工件信号源凸台间槽浮动自适应相位定位部件,通过上下定位键进行基准传递,解决了该类产品定相位滚齿加工的难题。(The invention discloses a gear fixed-phase hobbing clamp which comprises a positioning mandrel connected with a hydraulic oil cylinder of a machine tool, a positioning bottom plate sleeved on the positioning mandrel and connected with a hobbing pagoda seat of the machine tool, and a pressing plate sleeved on the positioning mandrel and positioned above the positioning bottom plate, wherein a gear to be machined is positioned between the positioning bottom plate and the pressing plate; the positioning bottom plate is provided with a lower positioning groove, the positioning mandrel is provided with a lower positioning key, and the lower positioning key is matched with the lower positioning groove and circumferentially limits the positioning bottom plate; and a lower circumferential positioning device for positioning the grooves between the bosses of the gear signal source to be processed is arranged on the positioning bottom plate. The invention designs a radial positioning mandrel and a lower end surface positioning bottom plate; and a lower workpiece signal source boss inter-groove floating self-adaptive phase positioning component is added on the lower positioning bottom plate, and an upper workpiece signal source boss inter-groove floating self-adaptive phase positioning component is added on the upper pressing plate, so that reference transmission is performed through an upper positioning key and a lower positioning key, and the difficulty in fixed-phase hobbing of the products is solved.)

1. The utility model provides a gear fixed phase hobbing clamp which characterized in that: the gear hobbing machine comprises a positioning mandrel connected with a hydraulic oil cylinder of a machine tool, a positioning bottom plate sleeved on the positioning mandrel and connected with a hobbing pagoda seat of the machine tool, and a pressing plate sleeved on the positioning mandrel and positioned above the positioning bottom plate, wherein a gear to be machined is positioned between the positioning bottom plate and the pressing plate; the positioning bottom plate is provided with a lower positioning groove, the positioning core shaft is provided with a lower positioning key, and the lower positioning key is matched with the lower positioning groove and circumferentially limits the positioning bottom plate; and a lower circumferential positioning device for positioning the grooves between the bosses of the gear signal source to be processed is arranged on the positioning bottom plate.

2. The gear fixed-phase hobbing clamp according to claim 1, wherein: two gears to be machined are arranged between the positioning bottom plate and the pressing plate, and the directions of the two gears to be machined are opposite; an upper circumferential positioning device for positioning the grooves between the bosses of the gear signal source to be processed is arranged on the pressing plate; the pressing plate is provided with an upper positioning groove, the positioning core shaft is provided with an upper positioning key, and the upper positioning key is matched with the upper positioning groove and circumferentially limits the pressing plate; the middle vertical surfaces of the upper positioning groove and the lower positioning groove are superposed.

3. The gear fixed-phase hobbing clamp according to claim 2, wherein: the included angle between the surface passing through the central line of the lower circumferential positioning device and the axis of the positioning mandrel and the surface passing through the central line of the upper circumferential positioning device and the axis of the positioning mandrel is beta, and the beta is less than 90 degrees.

4. The gear fixed-phase hobbing clamp according to claim 1, 2 or 3, wherein: the lower circumferential positioning device comprises a lower floating positioning pin; one end of the lower floating positioning pin can be abutted against the groove between the bosses of the gear signal source to be processed for positioning, and the other end of the lower floating positioning pin is connected with the positioning bottom plate in a sliding manner.

5. The gear fixed-phase hobbing clamp of claim 4, wherein: the lower circumferential positioning device also comprises a lower bushing connected with the positioning bottom plate, the positioning bottom plate is provided with a first hole for accommodating the lower bushing, and one end of the lower floating positioning pin is inserted into the lower bushing and is coaxial with the first hole; a lower limiting pin is arranged on the lower bushing, a lower limiting groove is arranged on the lower floating positioning pin, and one end of the lower limiting pin extends into the lower limiting groove; and a lower spring is arranged between the bottom of the lower floating positioning pin and the bottom of the first hole or between the bottom of the lower floating positioning pin and the bottom of the lower bushing.

6. The gear fixed-phase hobbing clamp of claim 5, wherein: a lower cover plate connected with the positioning bottom plate is arranged below the first hole, and the lower cover plate is the bottom of the first hole or the lower bushing; and a conical surface is arranged at one end of the lower floating positioning pin, which is in contact with the groove between the bosses of the gear signal source to be processed.

7. The gear fixed-phase hobbing jig according to claim 2 or 3, characterized in that: as another preferred scheme, go up circumferential direction positioner and include the last floating locating pin, last floating locating pin one end can butt in waiting to process gear signal source boss between the groove location, the other end and clamp plate sliding connection.

8. The gear fixed-phase hobbing clamp of claim 7, wherein: the upper circumferential positioning device also comprises an upper bushing connected with the pressure plate, the pressure plate is provided with a second hole for accommodating the upper bushing, and one end of the upper floating positioning pin is inserted into the upper bushing and is coaxial with the second hole; an upper limiting pin is arranged on the upper bushing, an upper limiting groove is arranged on the upper floating positioning pin, and one end of the upper limiting pin extends into the upper limiting groove; an upper spring is arranged between the bottom of the upper floating positioning pin and the bottom of the second hole or between the bottom of the upper bushing.

9. The gear fixed-phase hobbing clamp of claim 8, wherein: an upper cover plate connected with the pressure plate is arranged above the second hole, and the upper cover plate is the bottom of the second hole or the upper bushing; and a conical surface is arranged at one end of the upper floating positioning pin, which is in contact with the groove between the bosses of the gear signal source to be processed.

10. The gear fixed-phase hobbing clamp according to claim 1, wherein: and a locking device is arranged at the end part of the mandrel.

Technical Field

The invention belongs to the technical field of automobile gear manufacturing, and particularly relates to a gear fixed-phase hobbing clamp which has phase relation requirements on helical gear tooth shapes with spiral angles relative to a hole reference and an end face signal table reference.

Background

As shown in fig. 1, a camshaft gear used in a 6-cylinder electronically controlled engine introduced by an engine company has a basic structure of a helical gear with a helical angle in a disk shape having a constant width, and has a mounting hole in which a positioning key groove is formed. The number of the signal stations is 7, namely 6+1 on the product, and phase precision requirements are met for the tooth socket center reference and the inner hole reference of the external circular tooth part. The functions are as follows: the camshaft position sensor detects a signal table corner position signal on the camshaft gear, and the ECU determines the top dead center position of a piston of a certain cylinder (such as 1 cylinder) and determines 6 cylinders for one engine working period cycle, and the signal is a key signal for controlling oil injection and ignition moments. In order to reduce material and manufacturing costs, the signal pad is designed as a forging process. After the blank is required to be semi-finished, the requirement of the signal platform on the phase precision of the tooth socket center reference and the inner hole reference is ensured in the hobbing process. The signal table required by the product has high requirements on the phase precision of the tooth socket center reference and the inner hole reference, and the signal table distributed to the hobbing procedure by the process design has high requirements on the phase precision of the tooth socket center reference and the inner hole reference. The hobbing clamp and the process have no success in China due to the fact that strict technical blockade is carried out in China. Through the imported gear, satisfy the needs of domestic installation, it is with high costs, cycle length.

Disclosure of Invention

Aiming at the problems in the prior art, the invention aims to provide a gear fixed-phase hobbing clamp which is high in machining efficiency and accurate in positioning.

In order to achieve the purpose, the gear fixed-phase hobbing clamp designed by the invention is characterized in that: the gear hobbing machine comprises a positioning mandrel connected with a hydraulic oil cylinder of a machine tool, a positioning bottom plate sleeved on the positioning mandrel and connected with a hobbing pagoda seat of the machine tool, and a pressing plate sleeved on the positioning mandrel and positioned above the positioning bottom plate, wherein a gear to be machined is positioned between the positioning bottom plate and the pressing plate; the positioning bottom plate is provided with a lower positioning groove, the positioning core shaft is provided with a lower positioning key, and the lower positioning key is matched with the lower positioning groove and circumferentially limits the positioning bottom plate; and a lower circumferential positioning device for positioning the grooves between the bosses of the gear signal source to be processed is arranged on the positioning bottom plate.

Preferably, two gears to be machined are arranged between the positioning bottom plate and the pressing plate, and the directions of the two gears to be machined are opposite; an upper circumferential positioning device for positioning the grooves between the bosses of the gear signal source to be processed is arranged on the pressing plate; the pressing plate is provided with an upper positioning groove, the positioning core shaft is provided with an upper positioning key, and the upper positioning key is matched with the upper positioning groove and circumferentially limits the pressing plate; the middle vertical surfaces of the upper positioning groove and the lower positioning groove are superposed.

Further preferably, an included angle between a surface passing through the center line of the lower circumferential positioning device and the axis of the positioning mandrel and a surface passing through the center line of the upper circumferential positioning device and the axis of the positioning mandrel is beta, and beta is less than 90 degrees.

Still further preferably, the β is determined according to a helix angle and a thickness of the gear to be processed.

Preferably, the lower circumferential positioning device comprises a lower floating positioning pin; one end of the lower floating positioning pin can be abutted against the groove between the bosses of the gear signal source to be processed for positioning, and the other end of the lower floating positioning pin is connected with the positioning bottom plate in a sliding manner.

Preferably, the lower circumferential positioning device further comprises a lower bushing connected with the positioning bottom plate, the positioning bottom plate is provided with a first hole for accommodating the lower bushing, and one end of the lower floating positioning pin is inserted into the lower bushing and is coaxial with the first hole; a lower limiting pin is arranged on the lower bushing, a lower limiting groove is arranged on the lower floating positioning pin, and one end of the lower limiting pin extends into the lower limiting groove; and a lower spring is arranged between the bottom of the lower floating positioning pin and the bottom of the first hole or between the bottom of the lower floating positioning pin and the bottom of the lower bushing.

Further preferably, a lower cover plate connected with the positioning bottom plate is arranged below the first hole, and the lower cover plate is the bottom of the first hole or the lower bushing.

Preferably, a conical surface is arranged at one end of the lower floating positioning pin, which is in contact with the groove between the bosses of the gear signal source to be processed.

Preferably, a protecting sleeve is further sleeved on the lower floating locating pin.

As another preferred scheme, go up circumferential direction positioner and include the last floating locating pin, last floating locating pin one end can butt in waiting to process gear signal source boss between the groove location, the other end and clamp plate sliding connection.

Preferably, the upper circumferential positioning device further comprises an upper bushing connected with the pressure plate, the pressure plate is provided with a second hole for accommodating the upper bushing, and one end of the upper floating positioning pin is inserted into the upper bushing and is coaxial with the second hole; an upper limiting pin is arranged on the upper bushing, an upper limiting groove is arranged on the upper floating positioning pin, and one end of the upper limiting pin extends into the upper limiting groove; an upper spring is arranged between the bottom of the upper floating positioning pin and the bottom of the second hole or between the bottom of the upper bushing.

Further preferably, an upper cover plate connected with the pressure plate is arranged above the second hole, and the upper cover plate is the bottom of the second hole or the upper bushing.

Preferably, a conical surface is arranged at one end of the upper floating positioning pin, which is in contact with the groove between the bosses of the gear signal source to be processed.

As still another preferable mode, the mandrel end is provided with a locking device.

The invention has the beneficial effects that: the invention designs the positioning core shaft and the positioning bottom plate; and a lower workpiece signal source boss inter-groove elastically-floatable self-adaptive phase positioning component is added on the positioning bottom plate, and an upper workpiece signal source boss inter-groove elastically-floatable self-adaptive phase positioning component is added on the upper pressing plate, so that reference transmission is performed through an upper positioning key and a lower positioning key, and the difficulty in fixed-phase hobbing of the products is solved.

The invention takes the inner hole and the end face of a product as radial and axial positioning references, selects the groove between two forged signal source bosses as a circumferential phase reference, and has a theoretical angle of 11 degrees between the grooves. Particularly, the circumferential positioning element needs to meet the requirement of self-adaptive forging gross error, and a taper structure positioning piece capable of automatically adjusting the circumferential position is adopted and can elastically float along the axial direction to realize self-adaptive adjustment, so that the purpose of circumferential accurate positioning is achieved;

in order to improve the processing efficiency, the invention designs the pressure plate with the function of positioning the taper structure, which has the functions of radial positioning and automatic circumferential position adjustment, and realizes the reference transmission with the circumferential positioning elements on the positioning bottom plate through the upper positioning key and the lower positioning key. The two products are positioned and clamped at one time, and the gear hobbing is finished;

the axial displacement of the self-provided oil cylinder of the equipment is utilized, and the tightening force of the oil cylinder is converted into the pressing force of the workpiece through the locking device with the spline, so that the workpiece is automatically clamped.

Through the measures, the requirement of 7 signal stations phi 2.74 on position degree of a product after gear hobbing is ensured.

Drawings

FIG. 1 is a drawing of a gear workpiece

FIG. 2 is a schematic cross-sectional view of the assembly of the present invention

FIG. 3 is a schematic sectional view taken along line A-A in FIG. 2

FIG. 4 is a schematic sectional view of B-B in FIG. 2

Wherein the upper half of fig. 2 is the C-C section of fig. 3 and the lower half is the D-D section of fig. 4.

In the figure: 1. a hydraulic oil cylinder of the machine tool; 2. a gear hobbing pagoda base of a machine tool; 3. positioning the mandrel; 4. positioning the bottom plate; 5. pressing a plate; 6. a gear to be processed; 7. a lower positioning groove; 8. a lower positioning key; 9. an upper positioning groove; 10. an upper positioning key; 11. a lower circumferential positioning device; 11.1, a lower floating positioning pin; 11.2, a lower bushing; 11.3, a first hole; 11.4, a lower limit pin; 11.5, a lower limiting groove; 11.6, a lower spring; 11.7, a lower cover plate; 11.8, protecting the sleeve; 12. an upper circumferential positioning device; 12.1, floating the positioning pin; 12.2, an upper bushing; 12.3, a second hole; 12.4, an upper limit pin; 12.5, an upper limiting groove; 12.6, spring mounting; 12.7, an upper cover plate; 13. and (4) a locking device.

Detailed Description

The technical solutions of the present invention (including the preferred ones) are further described in detail by means of fig. 2 to 4 and enumerating some alternative embodiments of the present invention. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

As shown in fig. 2 to 4, the gear fixed-phase hobbing clamp designed by the invention comprises a positioning mandrel 3 connected with a machine tool hydraulic cylinder 1, a positioning bottom plate 4 sleeved on the positioning mandrel 3 and connected with a machine tool hobbing pagoda base 2, a pressing plate 5 sleeved on the positioning mandrel 3 and positioned above the positioning bottom plate 4, and a gear 6 to be machined is positioned between the positioning bottom plate 4 and the pressing plate 5; the positioning bottom plate 4 is provided with a lower positioning groove 7, the positioning core shaft 3 is provided with a lower positioning key 8, and the lower positioning key 8 is matched with the lower positioning groove 7 and circumferentially limits the positioning bottom plate 4; and a lower circumferential positioning device 11 for positioning the inter-boss groove of the signal source of the gear 6 to be processed is arranged on the positioning bottom plate 4.

Preferably, two gears 6 to be machined are arranged between the positioning bottom plate 4 and the pressing plate 5, and the directions of the two gears 6 to be machined are opposite; an upper circumferential positioning device 12 for positioning the grooves between the signal source bosses of the gear 6 to be processed is arranged on the pressing plate 5; the pressing plate 5 is provided with an upper positioning groove 9, the positioning core shaft 3 is provided with an upper positioning key 10, and the upper positioning key 10 is matched with the upper positioning groove 9 and circumferentially limits the pressing plate 5; the upper positioning groove 9 is superposed with the vertical plane of the lower positioning groove 7.

Further preferably, an included angle between a surface passing through the center line of the lower circumferential positioning device 11 and the axis of the positioning mandrel 3 and a surface passing through the center line of the upper circumferential positioning device 12 and the axis of the positioning mandrel 3 is beta, and beta is less than 90 degrees.

Still further preferably, the β is determined according to a helix angle and a thickness of the gear 6 to be machined.

Preferably, the lower circumferential positioning device 11 comprises a lower floating positioning pin 11.1; one end of the lower floating positioning pin 11.1 can abut against a groove between signal source bosses of the gear 6 to be processed for positioning, and the other end is connected with the positioning bottom plate 4 in a sliding manner.

Preferably, the lower circumferential positioning device 11 further comprises a lower bushing 11.2 connected to the positioning base plate 4, the positioning base plate 4 is provided with a first hole 11.3 for accommodating the lower bushing 11.2, and one end of the lower floating positioning pin 11.1 is inserted into the lower bushing 11.2 and is coaxial with the first hole 11.3; a lower limit pin 11.4 is arranged on the lower bushing 11.2, a lower limit groove 11.5 is arranged on the lower floating locating pin 11.1, and one end of the lower limit pin 11.4 extends into the lower limit groove 11.5; and a lower spring 11.6 is arranged between the bottom of the lower floating positioning pin 11.1 and the bottom of the first hole 11.3 or between the bottom of the lower bushing 11.2.

Further preferably, a lower cover plate 11.7 connected to the positioning bottom plate 4 is disposed below the first hole 11.3, and the lower cover plate 11.7 is a bottom of the first hole 11.3 or the lower bushing 11.2.

Preferably, a conical surface is arranged at one end of the lower floating positioning pin 11.1, which is in contact with the groove between the signal source bosses of the gear 6 to be processed.

Preferably, a protecting sleeve 11.8 is further sleeved on the lower floating positioning pin 11.1.

As another preferable scheme, the upper circumferential positioning device 12 includes an upper floating positioning pin 12.1, one end of the upper floating positioning pin 12.1 can abut against the slot between the signal source bosses of the gear 6 to be processed for positioning, and the other end is connected with the pressure plate 5 in a sliding manner.

Preferably, the upper circumferential positioning device 12 further comprises an upper bushing 12.2 connected to the pressure plate 5, the pressure plate 5 is provided with a second hole 12.3 for accommodating the upper bushing 12.2, and one end of the upper floating positioning pin 12.1 is inserted into the upper bushing 12.2 and is coaxial with the second hole 12.3; an upper limit pin 12.4 is arranged on the upper bushing 12.2, an upper limit groove 12.5 is arranged on the upper floating locating pin 12.1, and one end of the upper limit pin 12.4 extends into the upper limit groove 12.5; an upper spring 12.6 is arranged between the bottom of the upper floating positioning pin 12.1 and the bottom of the second hole 12.3 or between the bottom of the upper bushing 12.2.

Further preferably, an upper cover plate 12.7 connected with the pressure plate 5 is arranged above the second hole 12.3, and the upper cover plate 12.7 is the bottom of the second hole 12.3 or the upper bushing 12.2.

Preferably, a conical surface is arranged at one end of the upper floating positioning pin 12.1, which is in contact with the signal source boss inter-groove of the gear 6 to be processed.

As a further preferred option, the mandrel end is provided with a locking device 13.

A workpiece positioning system is formed by a positioning mandrel 3, a positioning bottom plate 4, a lower floating positioning pin 11.1 and an upper floating positioning pin 12.1; the locking sleeve device is in threaded connection with a hydraulic cylinder 1 of a machine tool through a positioning mandrel 3, the downward pulling force of the cylinder is converted into the downward pressure, and a workpiece is pressed through a pressing plate 5. In the process of workpiece pressing, the lower floating positioning pin 11.1 and the upper floating positioning pin 12.1 automatically adjust the circumferential position of the workpiece by means of the taper surface of the positioning pins, and the accurate circumferential positioning of the inter-boss groove of the signal source of the workpiece in the fixture body is realized.

The positioning datum between the workpiece and the positioning bottom plate 4 and the pressure plate 5 is transferred through the positioning mandrel 3, the lower positioning key 8 and the upper positioning key 10. The positioning bottom plate 4 is provided with a lower floating positioning pin 11.1 which has the functions of supporting and positioning a lower workpiece. An upper moving positioning pin is also designed on the pressing plate 5, and has the functions of pressing and positioning the upper workpiece. The accurate phase positioning relation of an upper workpiece and a lower workpiece is ensured, so that two workpieces are positioned, clamped and installed one by one, gear hobbing is completed, and gear hobbing efficiency is improved.

Due to the limitation of the forging process of the signal table, gross errors exist, the drawing inclination is arranged in the depth direction, the thickness dispersion is large, and springs are designed in the upper floating positioning pin 12.1 and the floating positioning pin and used for elastic floating self-adaptive clearance elimination adjustment.

It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and any modification, combination, replacement, or improvement made within the spirit and principle of the present invention is included in the scope of the present invention.