阅读说明：本技术 具有柄部补偿件的包装 (Package with handle compensator ) 是由 E·A·塞尔诺库斯 C·卡尼格里奥 于 2020-09-04 设计创作，主要内容包括：本公开涉及具有柄部补偿件的包装。本发明提供了一种包装,该包装包括具有柄部的上封盖,该柄部设置在上封盖的表面的通道内并且能够在该通道内竖直运动。下基部箱经由条带联接到柄部,使得当条带变得绷紧时,向柄部赋予的提升力提升下基部箱。柄部在通道内的竖直运动克服了条带中的任何松弛,使得柄部不接触上封盖中的上部竖直表面,但在提升包装期间,在上封盖与下基部箱之间保持无间隙界面。该条带能够从柄部和从基部箱拆下,使得条带可以通过将封盖从基部箱提离而被移除以打开包装。(The present disclosure relates to packages having a handle compensator. The present invention provides a package comprising an upper cover having a handle disposed within a channel in a surface of the upper cover and capable of vertical movement within the channel. The lower base box is coupled to the handle via straps such that when the straps become taut, a lifting force imparted to the handle lifts the lower base box. Vertical movement of the handle within the channel overcomes any slack in the strap so that the handle does not contact the upper vertical surface in the upper lid, but a gapless interface is maintained between the upper lid and the lower base box during lifting of the package. The strap is detachable from the handle and from the base box so that the strap can be removed to open the package by lifting the lid away from the base box.)

1. A package, comprising:

a cover comprising a handle;

a base box, wherein the lid and the base box in a closed configuration enclose a product; and

a suspension mechanism removably securing the handle and the base box together such that lifting the handle lifts the base box.

2. The package of claim 1, wherein the handle is disposed within a channel of a closure sidewall.

3. The package of claim 1, wherein the suspension mechanism comprises a strap, wherein the strap is connected to the base box on one end and to the handle on an opposite end, and

wherein the handle is vertically movable such that when the strap is tightened, slack between the connection of the handle and the base box is taken up, allowing the handle to lift the base box with the lid supported by the base box.

4. The package of claim 1, wherein the suspension mechanism comprises a first strap attached to a lower base box and a second strap attached to the handle, wherein the first strap and the second strap are configured to be coupled together such that lifting the handle transmits a force through the first strap to the base box.

5. The package of claim 1, wherein the suspension mechanism comprises a strap, and wherein the strap is partially disposed on an interior of the lid and passes through the base box to attach on an exterior of the lower base box.

6. The package of claim 1, wherein the handle is constrained within a channel of the lid, and wherein the suspension mechanism comprises a strap removably attached to the handle with a perforated tear strip.

7. The package of claim 1, wherein the lid, the base box, and the handle are each made of a cellulose-based material.

8. The package of claim 1, wherein the lid is the same height as the base box.

9. The package of claim 1, further comprising a support wall secured to the interior of the base box and configured to provide lateral support to a side wall of the base box and configured to provide lateral support to the side wall of the lid when the package is in a closed configuration.

10. The package of claim 1, further comprising a cushioning element disposed on an interior bottom surface of the base box, the cushioning element comprising corrugations comprising:

an upper panel and a lower panel cooperating to retain a first helical element and a second helical element configured to absorb force at opposing surfaces; and

a planar element disposed on the first and second helical elements such that the first and second helical elements are constrained to maintain their helical shape in the event of an impact.

11. A package, comprising:

a closure comprising a handle disposed within a channel of the closure, the handle being vertically movable within the channel;

a base box coupled to the handle via straps such that a lifting force imparted to the handle lifts the lower base box when the straps become taut.

12. The package of claim 11, wherein the vertical movement of the handle within the channel overcomes any slack in the strap such that the vertical movement is limited only by the strap.

13. The package of claim 11, wherein the strap comprises:

a first strap attached on one end to the handle and on the opposite end to a loop; and

a second strap attached to the base box on one end and passing through the loop on the opposite end such that the second strap can be attached to itself.

14. The package of claim 13, wherein the length of the second strip is adjustable via a hook and loop system.

15. The package of claim 11, wherein the lid and base box fully enclose the product when in a closed configuration and form a gapless interface between the base box and the lid in a closed configuration.

16. The package of claim 11, wherein the upper lid, the lower base box, and the handle are each made of a cellulose-based material, and wherein the strips are made of different materials.

17. The package of claim 16, wherein the first strip is separable from the handle via a perforated tear strip.

18. The package of claim 17, wherein the second strip is separable from the base box via a perforated tear strip.

19. The package of claim 11, further comprising a cushioning element disposed on an interior bottom surface of the lower base box, the cushioning element comprising corrugations comprising:

an upper panel and a lower panel that cooperate to retain a first helical element and a second helical element configured to absorb force at opposing surfaces, wherein the upper panel and the lower panel cooperate together to form an airflow aperture to inhibit movement of the corrugations,

wherein the upper lid, the lower base box, and the handle are each made of a cellulose-based material.

20. The package of claim 11, wherein the strap is made of a different material than one of the upper lid, the lower base box, and the handle.

Technical Field

The described embodiments relate generally to packaging having a split case design, such as a packaging configuration that can be used when the product is heavy enough that it is difficult to lift. The lower base box is provided to receive at least a portion of the product, including, for example, cushioning elements, accessories, product literature, and the like. The upper lid provides a closure for the lower base box so that the product is fully enclosed within the package, but can be lifted away from the lower base box so that the product can be accessed.

More particularly, embodiments of the present invention relate to a package having a split case design that uses a handle compensation mechanism to hold the upper lid closed in the lower base case during lifting of the package and to provide a properly placed handle according to heavy loads.

Background

Packaging for consumer products can be an important marketing tool for attracting and retaining customers. The package should be aesthetically appealing, but at the same time direct the attention of the customer to the product that the package is designed to hold. Structural and environmental considerations may play a role in designing the package. For example, the package may be designed to be environmentally friendly while maintaining sufficient structure to ensure robust protection of the product contained therein. Customer comfort can also play a role in package design, especially where the product is heavy.

Disclosure of Invention

The package is provided with an upper closure having a handle disposed within a surface of the upper closure and capable of vertical movement (e.g., translational movement) within the channel. The lower base box is coupled to the handle via straps such that when the straps become taut, a lifting force imparted to the handle lifts the lower base box. The heights of the upper lid and the lower base box may be substantially equal. Vertical movement of the handle within the channel overcomes any slack in the strap so that the handle does not contact the upper horizontal surface in the upper lid and a gapless interface is maintained between the upper lid and the lower base box during lifting of the package. The strap is detachable from the handle and from the base box such that the strap can be removed to open the package by lifting the upper lid away from the base box.

The handle is vertically movable such that when the strap is tightened, slack between the connection of the handle and the lower base box is taken up, allowing the handle to lift the lower base box with the upper lid supported by the lower base box. The strap may be partially disposed on an interior of the upper lid and extend to attach to the lower base box. The handle is removable from the upper closure (e.g., it may be attached to a handle of a tear-away band with perforations). The strap may be formed of two separate strap portions, one connected to the handle and one connected to the lower base box, connected in the middle by a loop.

Each of the upper cover, the lower base box, and the handle may be made of a cellulose-based material. The package may include a support wall secured to the interior of the lower base box and configured to provide lateral support to the side walls of the upper lid when the package is in the closed configuration. The support wall may also be formed from a cellulose-based material.

In some embodiments, the package may include a cushioning element, which may include corrugations. The corrugations may be formed of a cellulose-based material and may include planar elements interposed between the helical elements to limit deflection of the helical elements (e.g., when absorbing forces). Further, in some embodiments, the cushioning element includes an upper panel and a lower panel that fit together to form an airflow aperture to inhibit movement of the corrugations.

Drawings

The present disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:

fig. 1A shows the package in a closed configuration without the handle compensation mechanism.

Fig. 1B shows the package of fig. 1A in an open configuration.

Fig. 2A shows the package in a closed configuration with the block support but without the handle compensation mechanism.

Fig. 2B shows the package of fig. 2A in an open configuration.

Fig. 3A shows the package in a closed configuration with a block support and a strap connecting the two halves of the package.

Fig. 3B shows the package of fig. 3A in an open configuration.

Fig. 4A shows the package in a closed configuration with the block support and handle compensation mechanism.

Fig. 4B shows the package of fig. 4A in an open configuration.

Figure 5 shows a corrugated structure having an unloaded configuration and a loaded configuration.

Figure 6 shows a corrugated structure having an unloaded configuration and a loaded configuration.

Fig. 7 illustrates a detail view of an exemplary handle compensation mechanism that may be used in a package, such as the package shown in fig. 4A and 4B.

Detailed Description

Cross Reference to Related Applications

This application claims the benefit of U.S. provisional patent application No. 62/895,840 entitled "Packaging With Handle Compensation," filed on 4.9.2019, which is incorporated herein by reference in its entirety.

Reference will now be made in detail to the exemplary embodiments illustrated in the accompanying drawings. It should be understood that the following description is not intended to limit the embodiments to one preferred embodiment. On the contrary, it is intended to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the embodiments as defined by the appended claims.

The product packaging is an integral part of the customer experience. It introduces customers into their products and can affect the customers' perception of the products and the companies that created the products. A seamless and solid feel package (requiring a one-piece construction with robust properties in mind) without unnecessary gaps between the edges and the components may be particularly desirable. This may be particularly true in the case of heavy-duty products, where environmentally friendly packaging may be difficult to achieve due to heavy loads. Indeed, during the unpacking of heavy or large products, the height at which a customer must lift the product to remove it from the packaging can affect the comfort of the user and the ease of opening their product packaging.

In addition, having a split box configuration allows a customer to lift a heavy or large product less than the full height of the package to remove the product from the package. This is in contrast to packages that may have a single point of opening at the top of the package. Positioning the split-box configuration between the lower base box and the upper lid is further advantageous relative to packages that may rely on a pedestal-type base, which requires a customer to lift the lid beyond the full height of the large product to remove the product from the package. In the case of large and heavy products, the packaging components often become more weighted, so that the balance between the location of the opening between the lower base box and the upper lid relative to the height of the overall package (i.e., the location of the interface where the lower base box and the upper lid meet) can contribute to the user's ability to lift the package while the product is still within the package.

The package should be aesthetically appealing, but at the same time direct the attention of the customer to the product that the package is designed to hold. Packages with gaps, defects, or imperfections can pull the attention of the customer away from the product held by the package or make the product less attractive. For example, if a split case configuration package is lifted, but there is a gap between the lower base case and the upper lid, this can pull the customer's attention away from the product. In some cases, the package may include a handle to assist a user in carrying the package. The handle may be located in the upper cover for easy access by the user. However, to avoid simply lifting the upper cover off the lower base box, the upper cover may be connected to the lower base box in a manner such that the user's carrying force is transmitted across the interface between the upper cover and the lower base box. For example, the upper cover and the lower base box may be connected to each other via one or more straps that extend across an interface between the upper cover and the lower base box and are secured directly to each of the upper cover and the lower base box. However, the straps may stretch, allowing some separation between the upper lid and the lower base box when the package is lifted by the upper lid. This can create an unsightly gap between the upper lid and the lower base box, and can adversely affect the stability of the package (e.g., make it more susceptible to deformation).

Companies may also be sensitive to packaging costs and may wish to promote eco-friendly packaging. Optimizing packaging in terms of material usage may help to keep costs low and, if progress is made smoothly, may not hinder and may promote a positive user experience. Packaging made from recyclable and/or biodegradable materials, such as paper or other cellulose-based products, can reduce environmental impact. Textually interesting and well performing packaging can promote the reputation of a product or brand, thereby attracting new customers and retaining old customers.

The packages described herein achieve these and other beneficial properties by balancing structural robustness, eco-friendly materials, and aesthetic elements, particularly in the previously challenging environments of packaging for large or heavy products.

In some embodiments, the package is formed from two substantially equal box halves positioned vertically relative to each other. This allows for a shorter travel distance of the upper half of the case when lifted off the upper half of the case to reveal the product within the package. The present invention provides a handle that is connected to a suspension system that helps compensate for large or heavy products within the package. In some embodiments, a suspension mechanism removably couples two substantially equal case halves. The handle may be attached to a suspension mechanism, which may be a strap, and allow vertical travel to tighten the strap, thereby lifting the lower half of the package.

The handle and suspension mechanism present a finished, clean, crack-free appearance, and add structural integrity and comfort when lifting the package. If the strips are made of a different material than the rest of the package, e.g., a non-recyclable material, they may be permanently removed from the bottom half of the case and the handle, as described herein. The suspension mechanism may also be removably coupled such that if the product is repackaged, the suspension mechanism may be reattached to the package.

To hold the protected product and secure during transport, handling, or storage, the package may include additional packaging components, such as, for example, cushioning elements as described herein to protect the product. Such additional packaging components may further enhance the structural integrity of the package and increase support as the product is transported within the package. The suspension mechanism, handle, bumper and recycled material balance each of the above objectives, including eco-friendliness, aesthetic design, structural robustness, cost and ease of manufacture.

These and other embodiments are discussed below with reference to the figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting.

Fig. 1A shows the closed configuration of the package 10, and fig. 1B shows the open configuration of the package 10, showing the product 3 within the package 10. As shown in the figures, the package 10 includes a lower base box 2 and an upper lid 1 that operate together such that the product 3 is retained within the package 10. In some embodiments, the split 1000 where the lower base box 2 and upper lid 1 meet may split the package 10 into two halves, i.e., the height of each of the two halves of the package 10 is about 50% of the height of the entire completed closed package. In some embodiments, split 1000 may be positioned within the middle third of the overall height of package 10 when package 10 is in the closed position. When the package 10 is made of a recyclable material, such as cardboard, paperboard, paper, or other cellulose-based material, sufficient structural rigidity of the side walls of the lower base box 2 and the upper lid 1 may be difficult to achieve. Thus, if a user attempts to carry package 10, or lift upper flap 1 away to expose product 3, the sidewalls of one or both halves of package 10 may be warped inwardly. This may cause unwanted stress on the product 3 contained in the package 10, damaged package 10, or otherwise undesirable package.

Turning to fig. 2A, a package 20 is shown. For visualization purposes, the figure shows a cross-sectional perspective view showing the interior of the package 20 without the product therein. Package 20 is similar in construction to package 10; however, the package 20 additionally comprises a support wall 6. The support block 6 may be fixed to, for example, the lower base box 5 or the upper cover 4. In some embodiments, the support walls described herein may be disposed around the entire interior perimeter of the package 20. In some embodiments, the support walls may be positioned at least one on each side to cooperate to limit side-to-side movement. In some embodiments, the side supports may take another form, such as an edge or other structure forming a load bearing surface against which the inside of the upper lid is contacted in the closed position of the package.

Fig. 2A shows the closed configuration of the package 20, and fig. 2B shows the open configuration of the package 20. If a lateral force F is applied, as seen from the closed configuration_AApplied (e.g., in a shipping or handling package 20) in the cover, the support walls 6 provide additional structural integrity and resist lateral movement of the upper cover 4 relative to the lower base box 5, keeping the upper cover 4 and lower base box 5 aligned in the closed configuration. Thus, package 20 is not exposed to lateral forces F_AAnd (4) opening. On the other hand, vertical force F is shown_BTo indicate an upward force applied by the user to lift the upper closure 4. As can be seen in fig. 2, the support walls 6 do not interfere with the vertical movement of the upper cover 4, allowing a user to remove the upper cover 4 from the lower base box 5.

Fig. 3 shows a package 30. For visualization purposes, the figure shows a cross-section of the interior of the package 30 without the product inside. The package 20 has a similar construction to the package 10 and the package 20, however the package 30 additionally includes a handle 306 disposed in the upper lid 300 and a suspension mechanism 307 for connecting the upper lid 300 and the lower base box 302. The handle 306 allows the user to lift the package 30 from a higher point on the package, thereby increasing the ease and comfort of the user in lifting and opening the package 30. The suspension mechanism 307 may be, for example, a strap, such as a woven polyethylene ("PET") strap. In some embodiments, the strips may be made of other materials, such as cellulose-based materials. In some embodiments, the strip may be metal, rubber, or paper, webbing, plastic webbing, seat belt material, or the like. The suspension mechanism 307 may be coupled to the upper cover 300 and the lower base case 302 at a fixed point, for example using an adhesive or another mechanism, such as a hook and loop or snap ring attachment. To lift the upper cover bin 300 to access the product within the lower base bin 302, the suspension mechanism 307 may be separated from one or both of the cover 300 and base bin 302. Support blocks 304 are included and configured similarly to support walls 6 (e.g., they may be secured to the lower base box 302 or upper lid 300 and support the structural integrity of the package 30, for example, during application of force).

Fig. 3A shows the closed configuration of the package 30, and fig. 3B shows the lifted but closed configuration of the package 30 shown on the right side. If the user imparts a force F, as seen from the elevated configuration_CAt the handle 306, to lift the package 30, if the suspension mechanism 307 stretches, an undesirable gap 3000 between the upper lid 300 and the lower base box 302 may form. Additionally, if the user perceives that the upper lid 300 is traveling upward before any slack in the suspension mechanism 307 is filled, the user lifting the package 30 from the handle 306 may expect a lighter load, such that this is surprising when a full load is transferred between the lower base box 302 and the upper lid 300. Further, the distance between the upper cover 300 and the lower base box 302 (at gap 3000) now reduces the contact between the upper cover 300 and the lower base box 302. The lower meeting surface of the upper cover 302 and the upper meeting surface of the lower base box 302 are no longer in contact, separated by a gap 3000. Further, the amount of contact between the inner side of the upper cover 300 and the support wall 304 is reduced. This reduced contact between the upper lid 300 and the lower base box 302 reduces the overall stability of the package 30.

Fig. 4A shows a package 40. For visualization purposes, the figure shows a cross-section of the interior of the package 40 without the product inside. Package 40 has a similar construction as package 10/20/30, however package 40 additionally includes a handle 408 and a suspension mechanism 405 (which also serves as a suspension mechanism) suspension mechanism. The package 40 may also include a support wall 404 as in package 20/30.

The stem 408 is disposed in the upper cap 400 and travels within a channel (rather than simply a hole as shown in fig. 3) defined by the interior and exterior of the upper cap 400. A detailed view of this feature is shown in fig. 7 described herein. A suspension mechanism 405 connects the upper cover 400 and the lower base housing 402. Handle 408 allows a user to lift package 40 from a higher point on the package and increases the ease and comfort of the user in lifting and opening package 40. Like the suspension mechanism 307, the suspension mechanism 405 may be, for example, a strap. The suspension mechanism 405 may be attached to the handle 408 (rather than the upper cover 400) and the lower base housing 402.

In some embodiments, the suspension mechanism 405 may be separate from the lower base box 402 so that the upper lid 400 may be lifted off to access the product 50. Such separability may be achieved, for example, by a hook-and-loop fastening system whereby a suspension mechanism 405, such as a loop, passes through the loop (see fig. 7) and attaches to itself, coupling the suspension mechanism 405 to the lower base box 402. On the handle 408 side, the suspension mechanism 405 may be connected to a handle 408 secured by a perforated tear-away strip, for example via an adhesive. In this way, the suspension mechanism 405 can be reattached at the base box 402, while at the handle 408, the suspension mechanism 405 can be permanently severed from the handle 408 for the purpose of disposing the package 40. When the package is opened by unfastening the hook-and-loop fastener on the lower strap, the two strap portions can remain connected and the lower strap is slid off the top end of the loop (to which the upper strap portion is attached). This feature is further described and illustrated with reference to fig. 7. Similarly, a bottom portion of the strap 407 may be attached to the lower base box 402, e.g., via an adhesive, secured by a perforated tear-away strap. Generally, the suspension mechanism 405 is configured as a strap and may follow a general path from the stem 408 on the interior of the upper cover 400 around a portion 409 of the upper cover 400 through a hole 413 formed in the upper cover 400 to the exterior of the upper cover 400, and around the lower portion 410 of the upper cover 400, before being attached to the lower base box 402 at element 412 as shown in fig. 4. This configuration maintains the positive aesthetic appearance of package 40 while enhancing the user experience of package 40 and cartridgeless package 40 to display product 50 therein. A further description of this path in one embodiment is shown in fig. 7. If the user wishes to handle the package, a tear strip is present to remove both the upper and lower straps on each side.

To lift the package 40, a user may grasp the handle 408 disposed within the channel or recess of the upper lid 400. Due to force F_DApplied to the stem 408, slack (e.g., stretch, excess material length, etc.) in the suspension mechanism 405 is filled via the vertical distance of the channel. In FIG. 4A, slack is represented in FIG. 4A as strap 407 appearing loose, however strap 407 may extend tightly between handle 408 and anchor point 412, andsuch relaxation as described may result from stretching of the strap 407 under the weight of the package as it is lifted by the handle. Indeed, the strap 407 may be taut in an unloaded state (e.g., when the package is not lifted) to help hold the upper lid 400 and the lower base box 402 together, and the strap 407 may be taut by accessible portions of the strap 407 (e.g., by refastening the strap 407). In some embodiments, when the package 400 is lifted by the handle 408, the handle may float vertically (e.g., slide with minimal constraint) within the channel such that the upper surface of the handle 408 does not contact or transmit force to another portion of the upper lid 400 (see also fig. 7).

Once the suspension mechanism 405 is taut in the loaded configuration (i.e., when the package 400 is lifted), the force applied by the user through the handle 408 (i.e., force F)_D) To the attachment point at element 412 so that package 40 can be lifted. This ensures that no gap is formed between the upper lid 400 and the lower base box 402 while maintaining a suitable lifting point with the handle 408. Even if the suspension mechanism 405 stretches, an undesirable gap between the upper cover 400 and the lower base box 402 will not form, and all slack will be taken up vertically by the stroke of the handle 408 as the suspension mechanism 405 becomes taut and begins to lift the lower base box 402. This configuration also avoids the user desiring a lighter load because the upper lid 400 does not begin to travel upward without the handle 408 engaging the taut suspension mechanism 405. In the raised configuration, the user effectively carries the bottom box (resulting in more stability) when it is suspended from the strap. The top box is then simply used to ride along the bottom box, sitting passively on top of the bottom box. This limits the stresses exerted on the entire package, in particular the top box. This avoids the structure of the package having to transmit the carrying force of the user throughout the case and allows the user to carry the bottom of the case from the top at a much higher point and separate from the upper edge of the bottom case. This allows the user to carry from a more stable position (low, at the bottom box) while not having to bend and lift so high that user comfort is increased and easier to carry.

To access the product within the package 40, the lower portion of the suspension mechanism 405 may be released and detached from the upper portion of the suspension mechanism 405, allowing separation from the lower base box 402. Once removed, the user may simply lift the upper lid 400 at any point, including through the handle 408. If the user wishes to repack the product into the packaging 40, they can close the lid and reattach the suspension mechanism 405 to the base box 402.

In some embodiments, each package described herein includes two handles and two suspension mechanisms for equal distribution over the entire case on opposite sides of the package, lifting, usability with two-handed lifting, and the like.

Each of the packages 10/20/30/40 may include a cushioning element to provide additional support to the product within the package, for example, at the bottom interior surface of the respective base box. Turning to fig. 5, an example of such a pad is provided in cushioning component 500. Cushioning component 500 is formed as a corrugated cushioning element and may include an upper surface 502 and a lower surface 504. In some embodiments, side surfaces 506 are included that, along with upper surface 502 and lower surface 504, form a generally U-shaped configuration. Between the upper surface 502 and the lower surface 504, the insert 500 may include spiral elements 510 and 512 separated by a planar element 508. The helical elements 510 and 512 may include opposing surfaces 516 that transfer forces between the helical elements 510 and 512 through the planar element 508.

Fig. 5A shows an unloaded configuration and fig. 5B shows a loaded configuration. As shown in fig. 5B, due to the force F_EIs applied to the liner 500 a distance D_AIs shown as increasing as the opposing surface 516 deflects along the spaced surfaces 514 because the vertical distance between the spaced surfaces 514 is via the application of force F_DAnd decreases. The planar elements 508 are secured between the mirror image corrugations and help maintain this distance so that the corrugations do not collapse upon receiving an impact load. The planar element 508 helps the load to be absorbed without the corrugations deforming to the extent that they will not return to their original shape.

Additionally, in some embodiments, the open air gap within the cushion 500 may act as a damper, dampening the impact force that may be applied. As the impact is applied, the air pressure within the gasket 500 increases and the deformation of the gasket 500 is slowed. In addition, the coiled elements 510 and 512 act as springs, helping to maintain the form of the surfaces 502 and 504 and maintaining the structural integrity of the insert 500.

Turning to fig. 6, a cushioning component 600 is shown. The spiral configuration of the insert 600 is similar to the spiral configuration of the insert 500. In some embodiments, the planar element may be omitted. The liner 600 includes an upper component 602 and a lower component 608 that act together to hold together the helical elements 612 and 614, containing them within a closed air pocket. As in the insert 500, the helical elements 612 and 614 include opposing surfaces 618 and a spacing surface 616. The upper member 602 includes a top member 604 and side members 606 that generally form a U-shaped configuration cross-sectional, three-dimensional structure configured as a box top that partially encloses helical members 612 and 614. Lower component 608 includes a similar configuration having a side surface 610 and a lower surface 620. The upper piece 602 and the lower piece 608 may be nested within each other such that the side elements 606 and 610 may be adjacent to each other. In this way, the helical elements 612 and 614 are contained within the upper component 602 and the lower component 608, remaining within a closed air pocket.

The unloaded configuration is shown in fig. 6A, and the loaded configuration is shown in fig. 6B. As shown in the loaded configuration, a force F is being applied to the pad 600_GThe air flow AF may escape in a limited manner between the side elements 606 and 610, thereby providing a damping effect. The degree of damping can be tailored to the manner in which the top and bottom components of the cushion are tightened together. Like the gasket 500, the coiled elements 612 and 614 of the gasket 600 act as springs, helping to maintain the form of the gasket 600. The elements 612 and 614 are able to maintain their shape with deflection of their mid-portions rather than being flat, thereby maintaining the generally helical shape enabled by the damping provided by the air pockets provided by their containment tanks, similar to the function of a planar element for the gaskets shown in fig. 5A and 5B.

Turning to fig. 7, a detailed view of the suspension mechanism is provided in the context of package 70, which is a detailed view of the schematic shown in fig. 4A and 4B. As shown, the package 70 includes an upper cover 700 and a lower base box 702 that meet at a split 7000. As shown, the handle 708 is disposed within a passage 709 formed in the top closure 700. It may travel vertically and may be restricted so that it does not reach the upper horizontal surface 711 within the passage 709. The strip 707 is attached to the handle 708 (e.g., via a tear-off strip on the interior of the handle that is accessible from the interior of the lid 700) and may pass through a hole on the exterior of the lid 700, as shown. A strap 707 is attached to the ring as shown. For example, the strap 705 may be attached to the inner surface of the base box 702 at the tear strip 717. The strap 705 may pass through the hole 713 as shown, up through and be attached by a loop-through strap 707. Once the strap 705 passes through the loop, it may be tightly cinched and attached to itself, for example, by a hook and loop system 703. Other attachment systems such as snaps, clasps, loops, hooks, etc. are also contemplated. The features and operations discussed in connection with fig. 4A and 4B apply equally to fig. 7.

To lift the package 70, a user may grasp a handle 708, which is disposed within a channel or recess of the upper cover 700. The slack is filled via the vertical distance of the channel. Once the suspension mechanism is taut in the loaded configuration (i.e., when the package 70 is lifted), the force applied by the user through the handle 708 is transferred to the attachment point at element 717 so that the package 70 can be lifted. This ensures that no gap is formed between the upper cover 700 and the lower base box 702 while maintaining a suitable lifting point with the handle 708. Even if one or both straps stretch, an undesirable gap between the upper cover 700 and the lower base box 702 will not form, and all slack will be taken up by the vertical translation of the handle 708 before the suspension mechanism becomes taut and begins to lift the lower base box 702. In the raised configuration, the user effectively carries the bottom box (resulting in more stability) when it is suspended from the strap. The top box is then simply used to ride along the bottom box, sitting passively on top of the bottom box. This limits the stresses exerted on the entire package, in particular the top box. This avoids the structure of the package having to transmit the carrying force of the user throughout the case and allows the user to carry the bottom of the case from the top at a much higher point and separate from the upper edge of the bottom case. This allows the user to carry from a more stable position (low, at the bottom box) while not having to bend and lift so high that user comfort is increased and easier to carry.

To access the product within the package 70, the hook-and-loop fastener 703 may be released, the pull-away strip 705 is free of loops, and the lid 700 is removed. When the package 70 is to be handled, the tear strip may release the strips 707 and 705 from their respective attachment points.

The packaging components described herein can be composed of recyclable materials (e.g., biodegradable or compostable materials). If and when the customer chooses to handle the package, because the entire package is recyclable and cellulose-based, the package can simply be recycled without material separation (e.g., in a single stream recycling procedure). With respect to the suspension mechanisms 307 or 407, if they are formed of a non-cellulose based material (e.g., a polymer such as woven polyethylene ("PET")), they can be separated from the rest of the packaging and appropriately handled.

In addition, the package can be manufactured in a cost-effective and environmentally friendly manner. In some embodiments, the components of package 10/20/30/40 or corrugated liner 500/600 may be constructed from a single integrally formed piece of material. The single integrally formed piece of material may be a foldable material that is folded into its final configuration. For example, the handle 408 may be formed from folded paper or paperboard, or other cellulose-based material such as a generally rectangular solid, or a generally hollow rectangular solid (see fig. 7). In some embodiments, the foldable material may be a single piece of material that is cut by a single operation (e.g., a single die-cutting operation). In some embodiments, the foldable material may be die cut from a raw material (e.g., a sheet or roll of material). A single integrally formed piece of material cut by a single cutting operation may facilitate efficient and reproducible manufacturing. Moreover, such manufacturing may reduce waste by reducing scrap material during manufacturing.

The package 10/20/30/40 is configured to provide a clean, unitary appearance. This helps to enhance the high quality and robust characteristics of the package and the product it contains. To achieve this appearance, seams, gaps, and raw material edges are minimized (raw material edges are edges formed by cutting through a flat material with the material substance between its outer flat surfaces exposed). The packaging may be a particular color, for example, a brand identifier color. In some embodiments, the visible surface of the package 10/20/30/40 may be primarily white, a color that is not readily achievable in recyclable cellulose-based materials, particularly in the less expensive common gray board or corrugated cardboard. In some embodiments, the material is not post-treated, e.g., not coated with any additives, etc.

The components of the package 10/20/30/40 may be formed from a single blank. In some embodiments, the blank is formed from a single continuous substrate, such as, for example, a cellulose-based material, such as cardboard or paperboard. The tab, flap and area without the blank adhesive are folded so that the adhesive is not visible in the finished package 10/20/30/40. In some embodiments, the adhesive may be omitted and the various flaps and tabs attached in another suitable manner (e.g., by mechanical interlocking or press-fitting). The fold line may be formed by weakening the substrate, for example, along a line, such as by perforation, material crushing, scoring, mitering, and the like.

In some embodiments, any surface modification may be performed after the part is cut from the blank, or alternatively before the blank is cut into individual sheets, for assembly into a final product. Further, some operations may be performed concurrently.

It is well known that the use of personally identifiable information should comply with privacy policies and practices that are recognized as meeting or exceeding industry or government requirements for maintaining user privacy. In particular, personally identifiable information data should be managed and processed to minimize the risk of inadvertent or unauthorized access or use, and the nature of authorized use should be explicitly stated to the user.

The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art that the embodiments may be practiced without the specific details. Thus, the foregoing descriptions of specific embodiments described herein are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to those skilled in the art that many modifications and variations are possible in light of the above teaching.