Frock clamp and detection device

文档序号:934122 发布日期:2021-03-05 浏览:2次 中文

阅读说明:本技术 工装夹具和检测装置 (Frock clamp and detection device ) 是由 李钟汉 郑跃东 李伟 夏盼盼 李兴凡 于 2019-08-30 设计创作,主要内容包括:本发明公开一种工装夹具和检测装置,其中,所述工装夹具用于制冰蒸发器的固定,所述工装夹具包括:底座,所述底座上具有供制冰蒸发器安装的安装位;顶盖,所述顶盖上设置有若干的温度传感器,温度传感器被配置为检测制冰蒸发器的温度;信号输出装置,信号输出装置与温度传感器电连接,被配置为输出温度传感器的检测结果。本发明技术方案提供了一种夹持制冰蒸发器的工装。(The invention discloses a tool clamp and a detection device, wherein the tool clamp is used for fixing an ice-making evaporator, and comprises: the ice making device comprises a base, a control unit and a control unit, wherein the base is provided with a mounting position for mounting an ice making evaporator; a top cover provided with a plurality of temperature sensors configured to detect a temperature of the ice making evaporator; and the signal output device is electrically connected with the temperature sensor and is configured to output the detection result of the temperature sensor. The technical scheme of the invention provides a fixture for clamping an ice-making evaporator.)

1. A tool clamp is characterized in that the tool clamp is used for fixing an ice-making evaporator and comprises:

the ice making device comprises a base, a control unit and a control unit, wherein the base is provided with a mounting position for mounting an ice making evaporator;

a top cover provided with a plurality of temperature sensors configured to detect a temperature of the ice making evaporator;

and the signal output device is electrically connected with the temperature sensor and is configured to output the detection result of the temperature sensor.

2. The tooling fixture of claim 1 wherein the ice-making evaporator comprises:

the ice making pipe is provided with a fluid inlet for fluid to enter, a fluid outlet for fluid to flow out, and a mounting opening formed on the pipe wall;

the connecting end of the ice making column is provided with an opening, the heat exchange end of the ice making column is arranged in a closed manner, and the connecting end is arranged at the mounting opening so as to enable the opening to be communicated with the ice making pipe;

the isolating piece is arranged in the ice making pipe to separate a flow channel of the ice making pipe, the connecting end of the isolating piece self-made ice column extends to the heat exchange end, and one end, close to the heat exchange end, of the isolating piece is provided with an overflowing notch for fluid to pass through.

3. The tool clamp of claim 2, wherein the temperature sensor abuts against the ice making tube or the ice making column.

4. The tooling clamp of claim 2, wherein the temperature sensor is arranged corresponding to the heat exchange end of the ice making pipe, and when the temperature sensor detects the temperature, the temperature sensor is abutted against the heat exchange end of the ice making column.

5. The tooling clamp of claim 1, wherein the base is provided with guide posts, and the top cover is provided with guide holes corresponding to the guide posts.

6. The tooling fixture of claim 5 wherein the guide hole extends through the top cover.

7. The tooling clamp of claim 1, wherein a mounting groove is formed in the base corresponding to the ice-making evaporator, and the bottom of the ice-making evaporator is mounted in the mounting groove.

8. The tooling clamp of claim 7, wherein the ice making evaporator comprises an ice making tube and an ice making column communicated with the ice making tube, the ice making tube being mounted in the mounting groove;

the tooling clamp further comprises a limiting piece, and the limiting piece is configured to limit the positioned ice-making evaporator.

9. The tooling fixture of any one of claims 1 to 8, wherein the temperature sensing portion of the temperature sensor protrudes from a side of the top cover facing the base.

10. The tooling clamp of any one of claims 1 to 8, wherein a positioning groove is formed in one side of the top cover facing the base for mounting the top of an ice making column of an ice making evaporator; the temperature sensor is arranged in the positioning groove.

11. The tooling fixture of any one of claims 1 to 8 wherein the signal output device comprises one or more of a display screen, a display light, a speaker and a vibrator.

12. The tooling fixture of any one of claims 1 to 8 further comprising a high temperature fluid generating device, an outlet of the high temperature fluid generating device being in communication with a fluid inlet of the ice making evaporator.

13. A testing apparatus comprising a tooling fixture according to any one of claims 1 to 12.

Technical Field

The invention relates to the technical field of ice making, in particular to a tool clamp and a detection device.

Background

Along with the improvement of living standard of people, people have higher and higher requirements on ice making, and in order to meet the requirements of people, a merchant provides an ice making evaporator comprising an ice making pipe and ice making columns. When carrying out quality inspection to neotype ice-making evaporimeter, discover, current frock clamp can't carry out fine location to the ice-making evaporimeter.

Disclosure of Invention

The invention mainly aims to provide a tool clamp, aiming at improving the positioning stability of an ice-making evaporator.

In order to achieve the above object, the present invention provides a fixture for fixing an ice making evaporator, the fixture comprising:

the ice making device comprises a base, a control unit and a control unit, wherein the base is provided with a mounting position for mounting an ice making evaporator;

a top cover provided with a plurality of temperature sensors configured to detect a temperature of the ice making evaporator;

and a signal output device electrically connected to the temperature sensor and configured to output a detection result of the temperature sensor.

Optionally, the ice-making evaporator includes:

the ice making pipe is provided with a fluid inlet for fluid to enter, a fluid outlet for fluid to flow out, and a mounting opening formed on the pipe wall;

the connecting end of the ice making column is provided with an opening, the heat exchange end of the ice making column is arranged in a closed manner, and the connecting end is arranged at the mounting opening so as to enable the opening to be communicated with the ice making pipe;

the isolating piece is arranged in the ice making pipe to separate a flow channel of the ice making pipe, the connecting end of the isolating piece self-made ice column extends to the heat exchange end, and one end, close to the heat exchange end, of the isolating piece is provided with an overflowing notch for fluid to pass through.

Optionally, the temperature sensor abuts against the ice making tube or the ice making column.

Optionally, the temperature sensor is disposed corresponding to a heat exchange end of the ice making tube, and the temperature sensor abuts against the heat exchange end when detecting the temperature.

Optionally, a guide post is arranged on the base, and a guide hole is formed in the top cover corresponding to the guide post.

Optionally, the guide hole extends through the top cover.

Optionally, a mounting groove is formed in the base corresponding to the ice making evaporator, and the bottom of the ice making evaporator is mounted in the mounting groove.

Optionally, the ice making evaporator comprises an ice making pipe and an ice making column communicated with the ice making pipe, and the ice making pipe is installed in the installation groove;

the tooling clamp further comprises a limiting piece, and the limiting piece is configured to limit the positioned ice-making evaporator.

Optionally, the temperature sensing part of the temperature sensor protrudes from a side of the top cover facing the base.

Optionally, a positioning groove is formed in one side, facing the base, of the top cover, so that the top of an ice making column of the ice making evaporator is mounted; the temperature sensor is arranged in the positioning groove.

Optionally, the signal output device comprises one or more of a display screen, a display lamp, a speaker and a vibrator.

Optionally, the tooling clamp further comprises a high-temperature fluid generating device, and an outlet of the high-temperature fluid generating device is communicated with a fluid inlet of the ice making evaporator.

The invention also provides a detection device, which comprises a tool clamp used for fixing the ice-making evaporator, wherein the tool clamp comprises:

the ice making device comprises a base, a control unit and a control unit, wherein the base is provided with a mounting position for mounting an ice making evaporator;

a top cover provided with a plurality of temperature sensors configured to detect a temperature of the ice making evaporator;

and a signal output device electrically connected to the temperature sensor and configured to output a detection result of the temperature sensor.

According to the technical scheme, the ice making evaporator can be relatively fixed through the arrangement of the base and the top cover, the temperature sensor is arranged on the top cover, so that the temperature of the ice making evaporator can be detected, when high-temperature fluid is injected from the fluid inlet, the high-temperature fluid flows along a flow channel of the ice making evaporator, and if a spacing sheet is not welded well with an ice making pipe and an ice making column, or the ice making column is not welded well with the ice making pipe, the temperature difference between the ice making columns is large, so that the unqualified ice making evaporator is detected; compared with the prior art, the ice making pipe and the ice making column of the ice making evaporator are cut to detect, so that the ice making evaporator is prevented from being damaged, the detection efficiency of the ice making evaporator is improved, and the detection cost is greatly reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

Fig. 1 is a first schematic structural diagram of an ice making evaporator according to the present invention.

Fig. 2 is a schematic structural diagram of an ice making evaporator according to the present invention.

Fig. 3 is a side view of an ice making evaporator of the present invention.

Fig. 4 is a schematic view of the internal structure of an ice making evaporator according to the present invention.

Fig. 5 is a sectional view of an ice making evaporator of the present invention.

FIG. 6 is a schematic view of the internal structure of the ice making column of the present invention;

FIG. 7 is a schematic structural view of a tooling fixture according to an embodiment of the present invention;

FIG. 8 is a schematic structural view of the top cover of FIG. 7;

FIG. 9 is a schematic structural view of the base of FIG. 7;

fig. 10 is a schematic structural view of the embodiment after the ice-making evaporator is mounted to the work jig;

fig. 11 is a schematic structural view of another embodiment after the ice-making evaporator is mounted to the work jig;

fig. 12 is a partial enlarged view of a portion a in fig. 11.

The reference numbers illustrate:

the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, "and/or" in the whole text includes three schemes, taking a and/or B as an example, including a technical scheme, and a technical scheme that a and B meet simultaneously; in addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

The invention mainly provides a tool clamp which is mainly applied to a detection device of an ice-making evaporator to position the ice-making evaporator, so that a tool is provided for realizing a new detection method, and the loss of the ice-making evaporator is reduced. The method for detecting the ice-making evaporator mainly aims to detect the welding condition of the partition sheet 2, the ice-making pipe 1 and the ice-making column 3 in the ice-making evaporator, and if the partition sheet 2 is not welded with the ice-making pipe 1 or the ice-making column 3, a gap for leaking refrigerants is reserved between the partition sheet 2 and the inner side wall of the ice-making pipe 1 or between the partition sheet 2 and the inner side wall of the ice-making column 3. When the refrigerant passes through the ice making evaporator, the refrigerant passes through the gap, so that the refrigerant does not pass through the heat exchange end 32 of the ice making column 3, and thus, the leaked refrigerant cannot transmit cold energy to the corresponding ice making column 3, so that the utilization rate of the refrigerant is reduced, and the ice making efficiency of the ice making column 3 is reduced. The detection method comprises the steps of injecting high-temperature fluid such as high-temperature gas, high-temperature water, high-temperature oil and the like into the ice making evaporator, then obtaining the temperature of the heat exchange end 32 (or other positions of the ice making column 3) of the ice making column 3 by using the temperature sensor 210 or other modes, and comparing the temperatures of the heat exchange ends 32 (or other positions of the ice making column 3) of all the ice making columns 3, wherein when the detected temperature of one ice making column 3 is lower than that of other ice making columns 3, or when the temperature of the ice making column 3 close to the fluid inlet 12 is lower than that of the ice making column 3 close to the fluid outlet 13, the welding failure of the corresponding spacing sheet 2 can be judged, and the phenomenon of refrigerant leakage can occur. Of course, in some embodiments, the effect due to the detection error of the temperature sensor 210 may be considered.

The specific structure of the tool holder will be mainly described below.

Referring to fig. 1 to 12, in an embodiment of the present invention, the tooling fixture is used for fixing an ice making evaporator, the tooling fixture including:

a base 100, wherein the base 100 is provided with a mounting position for mounting an ice-making evaporator;

a top cover 200, on which a number of temperature sensors 210 are disposed, the temperature sensors 210 being configured to detect the temperature of the ice-making evaporator;

and a signal output device electrically connected to the temperature sensor 210 and configured to output a detection result of the temperature sensor 210.

Specifically, in the present embodiment, the tooling fixture is used to fix the ice making evaporator, and the base 100 may have many forms, which will be described as an example. The base 100 includes a bottom plate and mounting locations for securing an ice-making evaporator, which may take many forms such as slots, holes, or flats, for example, mounting slots 120. The ice-making evaporator may be moved within the mounting groove 120 so that the detection position corresponds to the temperature sensor 210 on the top cover 200, thereby securing the accuracy of the detection position. The mounting position is adapted to the shape of the mounting position of the ice-making evaporator, for example, the bottom of the ice-making evaporator is arranged in a plane, the top of the mounting position is arranged in a plane, and the like. So that the ice-making evaporator can be stably supported over a large area.

The mounting groove 120 penetrates the substrate 110 in a length direction of the substrate 110 so that the ice-making evaporator is easily inserted therein. It is noted that, in some embodiments, in order to improve the installation stability of the ice-making evaporator, both sidewalls of the installation groove 120 are inclined inward such that the cross-section of the installation groove 120 is trapezoidal.

It is worth noting that in some embodiments, in order to further define the position of the ice making evaporator on the tool clamp so as to improve the detection accuracy, the ice making evaporator comprises an ice making pipe 1 and an ice making column 3 communicated with the ice making pipe 1, and the ice making pipe 1 is installed in the installation groove 120; the tooling clamp further comprises a limiting piece, and the limiting piece is configured to limit the positioned ice-making evaporator. The limiting members may be stopper members, and when the ice-making evaporator is mounted at a proper position in the mounting groove 120 (the temperature sensor 210 abuts against the heat exchanging end 32 of the ice making column 3), the limiting members block both ends of the mounting groove 120 and abut against the ice-making evaporator to prevent the ice-making evaporator from moving in the mounting groove 120. The limiting member may also be a pressing member, and the limiting member is disposed on the top of the ice making tube 1 and fixedly connected to the substrate 110, so that the limiting member applies a certain downward pressure to the ice making tube 1, and the ice making tube 1 cannot move in the mounting groove 120, so that the mounting stability of the ice making evaporator is better.

The top cover 200, the form of the top cover 200 may be many, and can provide a mounting position for the temperature sensor 210, and can be disposed corresponding to the base 100, for example, in a plate shape. The top cover 200 is provided with a plurality of mounting holes, and the temperature sensor 210 is mounted in the mounting holes. The temperature sensor 210 comprises a temperature sensing part 211 and a lead 212 connected with the temperature sensing part 211, and the temperature sensing part 211 and the lead 212 positioned in the mounting hole are fixedly connected with the top cover 200, so that the temperature sensing part 211 is prevented from being influenced by the movement of the external lead 212. There are various arrangements of the mounting holes, with reference to the arrangement of the ice making columns 3 of the ice making evaporator. Of course, in some embodiments, in order to improve the adaptability of the tooling fixture, the number and arrangement of the mounting holes may be various, for example, the mounting holes are arranged in a matrix, so that the ice making evaporators with different shapes and models can be clamped. Of course, in some embodiments, the work fixture may simultaneously hold a plurality of ice-making evaporators in order to improve detection efficiency. It should be noted that the temperature sensor 210 may be in various forms, and may be a contact temperature sensor 210 or a non-contact temperature sensor 210, such as infrared detection.

The signal output device, the form of which may be many, specifically, comprises one or more of a display screen, a display lamp, a speaker, and a vibrator.

For example, the welding device can be a display lamp in a light form, wherein the light-on state indicates that the welding is good, and the light-off state indicates that the welding is poor; alternatively, a bright red light indicates poor welding, and a bright green light indicates good welding, and the like. Through the form of sound, can be for the speaker, the speaker directly reports temperature or testing result. The position and temperature of each ice making pipe 1 can be visually displayed on the display screen through the display form.

In this embodiment, the ice making evaporator can be relatively fixed by the arrangement of the base 100 and the top cover 200, and the temperature sensor 210 is arranged on the top cover 200 to detect the temperature of the ice making evaporator, when high-temperature fluid is injected from the fluid inlet 12, the high-temperature fluid flows along the flow channel of the ice making evaporator, if the welding between the spacing sheet 2 and the ice making tube 1 and the ice making column 3 is poor, or the welding between the ice making column 3 and the ice making tube 1 is poor, the temperature difference between the ice making columns 3 is large, so that the unqualified ice making evaporator is detected; compared with the prior art, the ice making pipe 1 and the ice making column 3 of the ice making evaporator are cut to detect, so that the ice making evaporator is prevented from being damaged, the detection efficiency of the ice making evaporator is improved, and the detection cost is greatly reduced.

In order to better embody the matching between the ice making evaporator and the tooling fixture, the structure of the ice making evaporator will be described first. The ice-making evaporator includes:

the ice making device comprises an ice making pipe 1, wherein the ice making pipe 1 is provided with a fluid inlet 12 for fluid to enter and a fluid outlet 13 for fluid to flow out, and a mounting opening 16 formed in the pipe wall;

the connecting end 31 of the ice making column 3 is provided with an opening, the heat exchange end 32 of the ice making column 3 is arranged in a closed manner, and the connecting end 31 is arranged at the mounting opening 16 so as to enable the opening to be communicated with the ice making pipe 1;

the isolating piece 2 is arranged in the ice making pipe 1 to separate a flow channel of the ice making pipe 1, the connecting end 31 of the self-made ice column 3 of the isolating piece 2 extends to the heat exchange end 32, one end of the isolating piece 2 close to the heat exchange end 32 is provided with an overflowing notch 21 for a fluid to pass through, and the arc-shaped transition connection of the adjacent side edges of the isolating piece 2 which is surrounded to form the overflowing notch 21 is formed.

The ice making pipe 1 is arranged in a U shape, and the ice making columns 3 are arranged along the ice making pipe 1; and/or, the ice-making evaporator further comprises a fastening ring, and the fastening ring is arranged corresponding to the connecting part of the connecting end and the mounting opening so as to fasten the connecting end and the ice-making pipe.

Specifically, in the present embodiment, the refrigerant enters the ice making tube 1 from the fluid inlet 12, flows along the cavity inside the ice making tube 1, and flows out from the fluid outlet 13 at the other end to form a cooling cycle of the refrigerant; through the inside at system ice pipe 1 set up spacer 2, separate into independent region with the inside of system ice pipe 1, set up the space 4 that is used for switching on the refrigerant on the spacer 2, the refrigerant flows through in the middle of the space 4, the velocity of flow of refrigerant has been slowed down, the refrigerant forms little stock flow and flows through space 4, the refrigerant can carry out abundant heat exchange with spacer 2 and system ice pipe 1, the heat exchange time between refrigerant and the system ice pipe 1 has been increased, heat exchange efficiency is improved. And through setting up a plurality of ice column 3 on the upper portion of ice making pipe 1, ice column 3 can increase the heat transfer area of ice making pipe 1 and external environment, and cold energy can be conducted to ice making pipe 1 along ice column 3, increases the exchange efficiency of evaporimeter, and during ice making, near ice column 3 temperature is lower, and liquid cools off between ice column 3 and forms cubic ice-cube.

The position of the ice making column 3 corresponds to the position of the isolating sheet 2, and the isolating sheet 2 extends towards the inside of the ice making column 3 to the bottom of the heat exchange end 32 to separate the ice making column 3. The gap 4 is arranged on the spacer 2 near the heat exchange end 32 of the ice making column 3.

The ice making column 3 is communicated with the ice making pipe 1, the isolating sheet 2 separates the ice making column 3 into two temperature regions close to the fluid inlet 12 end and the fluid outlet 13 end, the gap 4 for conducting the refrigerant is arranged in the region far away from the ice making pipe 1, a zigzag refrigerant channel is formed between the ice making pipe 1 and the ice making column 3, the distance of the refrigerant flowing through the ice making pipe 1 and the ice making column 3 is further increased, the heat exchange time of the refrigerant is prolonged, and the refrigerant and the evaporator can fully exchange heat.

When the refrigerant flows, the refrigerant is blocked by the spacing sheet 2, flows from the ice making pipe 1 to the ice making columns 3, flows out from the spacing 4 on the spacing sheet 2 close to the heat exchanging end 32, flows to the other side, sequentially flows through the ice making columns 3, and finally flows out from the fluid outlet 13 to finish heat exchange; the refrigerant is fully contacted with the inner wall of the ice making column 3, and the heat exchange efficiency and area of the refrigerant are further increased.

The heat exchanging end 32 is arc-shaped, and the gap 4 comprises a gap between the spacer 2 and the bottom of the heat exchanging end 32. One end of the spacing block 2 close to the gap is provided with a notch 21, the notch 21 is communicated with the gap, the notch 21 is used for enabling the refrigerant to flow more smoothly, the two sides of the notch 21 are provided with elastic blocking pieces 22 used for limiting the spacing block 2, and the outer side of each elastic blocking piece 22 is arc-shaped and matched with the heat exchange end 32.

Spacer 2 inserts from the link 31 of ice column 3, there is the clearance with the slick and sly inner wall terminal surface of heat transfer end 32, this clearance is space 4 that is used for circulating the refrigerant promptly, spacer 2 carries on spacingly through the location separation blade 23 that is close to the isolation end, location separation blade 23 joint is in the outside of the link 31 of ice column 3, a degree of depth for restricting spacer 2 and inserting ice column 3, make to have suitable space 4 of size between spacer 2 and the ice column 3, make the inside refrigerant circulation of ice column 3 more smooth and easy. The inside of heat transfer end 32 is arc, its inner wall surface is smooth, when the refrigerant flows to the space 4 of heat transfer end 32 department from ice making pipe 1 of lower extreme, the refrigerant strikes on the arc inside of heat transfer end 32, the inner wall produces the reaction force to the refrigerant to 2 opposite sides of spacing piece, carry out the water conservancy diversion to the refrigerant, breach 21 that links to each other with space 4 simultaneously can increase the area of space 4, it is more smooth and easy that the refrigerant turns at space 4 department, prevent that turning department refrigerant backward flow, the turbulent flow influences the heat exchange effect and the circulation refrigeration efficiency of refrigerant.

The outer sides of the elastic retaining pieces 22 on the two sides of the notch 21 are arc-shaped and are matched with the inner wall of the heat exchange end 32, when the isolating piece 2 is inserted inwards, the elastic retaining pieces 22 are contacted with the arc-shaped inner part of the heat exchange end 32, and the arc-shaped inner part generates inward elastic deformation to the elastic retaining pieces 22, so that proper pressure is generated between the isolating piece 2 and the ice making column 3, and the sealing performance between the isolating piece 2 and the inner wall of the ice making column 3 is improved.

The ice making pipe 1 is a U-shaped pipe, the ice making columns 3 are distributed on the ice making pipe 1 in an array mode, at least 6 ice making columns 3 are arranged, and the ice making columns are symmetrically distributed on two sides of the U-shaped ice making pipe 1. The ice making pipe 1 is provided with an opening 14 along the length direction, the opening 14 is used for installing the spacing sheet 2, a cover plate 15 for covering the opening 14 is arranged on the opening 14, and the ice making columns 3 are installed on the cover plate 15.

The modular structure is adopted, the installation of the isolating sheet 2 is convenient, during installation, one end of the isolating sheet 2 is inserted into the ice making column 3, the inside of the ice making column 3 and the isolating sheet 2 are tightly matched and clamped with each other, and are positioned through the positioning retaining sheet 23, the cover plate 15 covers the opening 14, the elastic retaining sheet 22 is extruded to generate certain downward pressure on the isolating sheet 2, so that certain pressure exists between the isolating sheet 2 and the ice making pipe 1, the isolating sheet 2 and the bottom of the ice making pipe 1 are tightly attached to each other, the isolating effect of the isolating sheet 2 is increased, and a refrigerant is prevented from leaking from a gap; after the cover plate 15 is closed, the cover plate 15 is welded to the opening 14 to close the opening 14.

After the ice making evaporator is mounted on the tooling fixture, the temperature sensor 210 abuts against the ice making evaporator, and the abutting position of the temperature sensor 210 can be various, for example, the temperature sensor 210 abuts against the ice making pipe 1 or the ice making pillar 3. In order to further improve the accuracy and representativeness of temperature detection, the temperature sensor 210 is disposed corresponding to the heat exchanging end 32 of the ice making tube 1, and when detecting the temperature, the temperature sensor 210 is abutted against the heat exchanging end 32. Since the fluid needs to flow through heat exchange end 32 of ice making column 3, if the temperature of heat exchange end 32 is normal, it is said that the fluid does not leak from the connection of partition 2 with ice making tube 1 and ice making column 3.

In some embodiments, in order to improve the matching degree between the base 100 and the top cover 200, the base 100 is provided with a guide post 130, and the top cover 200 is provided with a guide hole 220 corresponding to the guide post 130. The guide hole 220 penetrates the top cover 200 in the thickness direction of the top cover 200. When the top cover 200 is mounted to the base 100, the guide holes 220 are disposed corresponding to the guide posts 130 such that the top cover 200 can move up and down along the guide posts 130 through the guide holes 220. In this manner, the position of the top cover 200 in the horizontal direction with respect to the base 100 can be determined, and the position of the top cover 200 in the vertical direction with respect to the base 100 can be adjusted. Thus, the temperature sensor 210 is fixed relative to the horizontal position of the base 100, and the height can be adjusted, so that the ice-making evaporators with different heights can be adapted by adjusting the height of the top cover 200 while the position for detecting the ice-making evaporators is accurate.

There are various ways of mounting the temperature sensor 210, and the following two examples are given:

the temperature sensor 210 is disposed to extend out of the top cover 200, and the temperature sensing part 211 of the temperature sensor 210 protrudes from a side of the top cover 200 facing the base 100. Thus, the temperature sensing part 211 can be ensured to be abutted against the heat exchanging end 32 of the ice making pillar 3, so that good contact is ensured, and the reliability of detection is ensured.

The temperature sensor 210 is accommodated in the top cover 200, and a positioning groove is formed in one side of the top cover 200 facing the base 100 for installing the top of the ice making column 3 of the ice making evaporator; the temperature sensor 210 is disposed inside the positioning groove. In this embodiment, a positioning groove is formed in one side of the top cover 200 facing the base 100, the top of the ice making column 3 extends into the positioning groove, and the temperature sensor 210 protrudes from a groove wall of the positioning groove. So, stretch into the constant head tank through the top with ice column 3 for ice column 3's position is more accurate, ensures temperature sensor 210 and ice column 3's heat transfer end 32 butt.

In some implementations, to improve the detection efficiency of the connection tightness of the ice making evaporator, the tool fixture further includes a high temperature fluid generating device including a high temperature gas generating device, and a gas outlet of the high temperature gas generating device is communicated with the fluid inlet. The high temperature gas generating device may be in many forms, such as a steam generator, etc. The high temperature gas generating device has a fluid inlet and a high temperature gas outlet, and the high temperature gas outlet is communicated with the fluid inlet 12 of the ice making evaporator to provide high temperature gas for the detection of the ice making evaporator.

The invention further provides a detection device of the ice making evaporator, the detection device comprises a main control circuit board and a tool clamp, the specific structure of the tool clamp refers to the embodiment, and the detection method of the ice making evaporator adopts all technical schemes of all the embodiments, so that the detection device at least has all beneficial effects brought by the technical schemes of the embodiments, and the detailed description is omitted. The main control circuit board is electrically connected to the temperature sensor 210 and the signal output device.

The application also provides a detection method of the ice-making evaporator, wherein the ice-making evaporator comprises an ice-making pipe 1, a plurality of ice-making columns 3 arranged on the ice-making pipe 1, and a separation sheet 2 arranged in the ice-making pipe 1 to separate a flow channel of the ice-making pipe 1; the ice making pipe 1 has a fluid inlet 12 and a fluid outlet 13;

the detection method of the ice-making evaporator comprises the following steps:

injecting a high-temperature fluid into the fluid inlet 12 of the ice-making evaporator;

specifically, in the present embodiment, a high-temperature fluid is injected into the fluid inlet 12 of the ice making tube 1, and the high-temperature fluid may be high-temperature gas, water, oil, or the like, for example. The high-temperature fluid flows along the flow path of the ice-making evaporator after entering the ice-making evaporator. Firstly passes through the ice making pipe 1 and then enters the ice making column 3, and flows along a flow passage surrounded by the separation sheet 2, the ice making pipe 1 and the ice making column 3. When flowing to the heat exchanging end 32 of the ice making tube 1, the temperature of the heat exchanging end 32 of the ice making tube 1 is increased, and the temperature sensor 210 detects the temperature of the heat exchanging end 32.

Acquiring the temperature of each ice making column 3;

the temperature of each ice making column 3 may be obtained in various ways, such as by a temperature sensor 210 or by infrared means. Take the example of detection directly by the temperature sensor 210 in contact with the heat exchange end 32.

And if the temperature difference between the ice making columns 3 is smaller than the preset value, the spacer 2 and the ice making pipe 1 are well welded.

Comparing the temperatures of the ice-making columns 3 to obtain a temperature difference, wherein the temperature difference is smaller than a preset value, which indicates that the temperature change belongs to a normal range (the detection result is influenced by the detection error of the temperature sensor 210, and the approach of the temperature sensor to the fluid inlet 12 or the fluid outlet 13); if the temperature difference is larger than the preset value, it indicates that the temperature change is abnormal, and at this time, it can be determined that the high-temperature fluid does not completely flow according to the preset flow channel, but flows through other gaps 121 because other gaps 121 exist between the separation sheet 2 and the ice making tube 1 or the ice making pillars 3, and does not flow into the heat exchanging end 32, so that the temperature difference is large. The spacer 2 is connected with the ice making pipe 1 and the ice making column 3 by welding, and if other gaps 121 exist, the poor welding of the spacer 2 with the ice making column 3 or the ice making pipe 1 is explained.

Since there is heat energy dissipation in the high temperature fluid in the ice making evaporator, generally, the farther the ice making column 3 is from the fluid inlet 12, the more heat energy dissipation of the fluid flowing into the ice making column 3, and the lower the temperature of the ice making column 3, if the temperature of the ice making column 3 far from the fluid inlet 12 is higher than the temperature of the ice making column 3 near the fluid inlet 12, it should be noted that the lower temperature ice making column 3 is not welded well.

However, in other embodiments, due to the influence of the detection environment and the influence of the accuracy of the temperature sensor 210, there is a detection error, which may cause a large difference in the accuracy of the temperature detection when various factors are combined together, resulting in a temperature between the icicle 3 far from the fluid inlet 12 and the icicle 3 near to the fluid inlet 12 (two icicles 3 are adjacent) being equal to or even slightly higher than each other. At this time, it should also be judged that the welding in the icicle 3 is good.

In the above two logics, in actual use, selection should be performed according to specific working conditions, and different determination modes can be selected under different working conditions. Of course, in some embodiments, within a certain temperature difference range, the two temperature differences that are not very different can be determined as being good.

The following describes three ways of comparing the temperatures of the icicle 3, and the three ways of comparing can be operated independently, and in some embodiments, can be operated in combination to improve the reliability of the determination. It should be noted that the first icicle 3, the second icicle 3, the third icicle 3, the fourth icicle 3, and the fifth icicle 3 in the following embodiments are for clarity of description, and do not mean a specific icicle 3, and for example, the fifth icicle 3 may be any icicle 3 that meets the requirements.

First, the temperatures of two adjacent icicles 3 are compared, and the welding conditions of the spacers 2 in all the icicles 3 can be determined by comparing the temperatures of all the adjacent icicles 3:

if the temperature difference between the ice making columns 3 is smaller than the preset value, the step of determining that the partition sheet 2 and the ice making pipe 1 are well welded comprises the following steps:

determining two adjacent ice making columns 3 as a first ice making column 3 close to the fluid outlet 13 and a second ice making column 3 close to the fluid outlet 13 respectively; the first temperature difference of the first ice making column 3 higher than the second ice making column 3 is less than or equal to the first preset temperature difference, and the good welding of the spacing sheet 2 and the ice making pipe 1 is determined.

The temperature of the first ice making column 3 should be slightly higher than that of the second ice making column 3, and if the higher temperature is within a first preset temperature range, it is indicated that heat dissipation of high-temperature fluid flowing from the first ice making column 3 to the second ice making column 3 is normal, and at this time, it is determined that the welding between the separation sheet 2 in the first ice making column 3 and the second ice making column 3 and the welding between the ice making tube 1 and the ice making column 3 are good, and no gap for fluid leakage exists. The first predetermined temperature difference may be 0.5 to 2 ℃.

The method further comprises the following steps after the step of determining that the two adjacent icicles 3 are respectively a first icicle 3 close to the fluid outlet 13 and a second icicle 3 close to the fluid outlet 13: the first temperature difference of the first ice making column 3 higher than the second ice making column 3 is larger than the first preset temperature difference, and the poor welding between the spacing sheet 2 in the second ice making column 3 and the ice making pipe 1 is determined.

That is, when the temperature of the first ice making column 3 is higher than the temperature of the second ice making column 3 and exceeds the first preset temperature difference, it indicates that the high-temperature fluid does not completely pass through the heat exchanging end 32 but partially passes through the second ice making column 3 from other positions when passing through the second ice making column 3, and at this time, it indicates that the welding between the separation sheet 2 in the second ice making column 3 and the ice making tube 1 and the ice making column 3 is poor, and there is a gap affecting heat exchange.

Considering the circumstance that the environment and the influence of the temperature sensor 210 have large errors on the detected temperature, and the temperature difference between the ice making columns 3 is determined to be smaller than the preset value, the step of determining that the welding between the separation sheet 2 and the ice making pipe 1 is good comprises the following steps:

determining two adjacent ice making columns 3 as a first ice making column 3 close to the fluid outlet 13 and a second ice making column 3 close to the fluid outlet 13 respectively; and the second temperature difference of the first ice making column 3 lower than the second ice making column 3 is less than or equal to the second preset temperature difference, so that the good welding of the spacing sheet 2 and the ice making pipe 1 is determined. At this time, the temperature detection between two adjacent icicles 3 is already influenced by factors such as the environment and the detection accuracy of the temperature sensor 210, and if the temperature difference between the first icicles 3 and the second icicles 3 is in the range from zero to the second preset temperature difference, the temperature reduction amount of the high-temperature fluid passing through the first icicles 3 and the second icicles 3 is equivalent, so that the good welding between the separation sheets 2 in the third icicles 3 and the fourth icicles 3 and the ice making tubes 1 and the ice making columns 3 is determined, and no gap for leaking the fluid exists. The second predetermined temperature difference may be 0.1 to 0.3 ℃.

The method further comprises the following steps after the step of determining that the two adjacent icicles 3 are respectively a first icicle 3 close to the fluid outlet 13 and a second icicle 3 close to the fluid outlet 13: and determining that the welding between the spacing sheet 2 in the first ice making column 3 and the ice making pipe 1 is poor when the first temperature difference of the first ice making column 3 lower than the second ice making column 3 is greater than the second preset temperature difference.

When the high-temperature fluid passes through the first ice making column 3, the high-temperature fluid does not completely pass through the heat exchange end 32, but partially passes through the first ice making column 3 from other positions, and at the moment, the welding between the separation sheet 2 in the first ice making column 3 and the ice making pipe 1 and the ice making column 3 is poor, and a gap influencing heat exchange exists.

Secondly, comparing the highest and lowest temperatures of all the ice making columns 3, and after determining the current highest and lowest temperatures, selecting the ice making columns 3 with the highest and lowest temperatures from the rest ice making columns 3 for comparison so as to judge all the ice making columns 3:

if the temperature difference between the ice making columns 3 is smaller than the preset value, the step of determining that the partition plate 2 and the ice making pipe 1 are well welded comprises the following steps:

determining a third ice making column 3 with the highest temperature and a fourth ice making column 3 with the lowest temperature;

the third ice making column 3 is close to the fluid inlet 12, the fourth ice making column 3 is close to the fluid outlet 13, and the third temperature difference of the third ice making column 3 higher than the fourth ice making column 3 is less than or equal to the third preset temperature difference, so that the good welding between the spacing sheet 2 and the ice making pipe 1 is ensured; the third temperature difference of the third ice making column 3 higher than the fourth ice making column 3 is larger than the third preset temperature difference, and the poor welding between the spacing sheet 2 in the fourth ice making column and the ice making pipe 1 is determined;

it should be noted that the difference between the present embodiment and the above embodiment is that the third predetermined temperature difference between two different icicles 3 needs to be determined according to the distance difference between the two different icicles and the fluid inlet 12, and the larger the distance difference between the two different icicles and the fluid inlet 12 is, the higher the third predetermined temperature difference is; the smaller the difference between the two distances from the fluid inlet 12, the lower the third predetermined temperature difference. The minimum third preset temperature difference is the temperature difference between two adjacent ice making columns 3 and can be 0.5-2 ℃.

Considering the situation that the influence of the environment, the detection precision of the temperature sensor 210 and the like is large, the third icicle 3 is close to the fluid outlet 13, the fourth icicle is close to the fluid outlet 13, the fourth temperature difference of the third icicle 3 lower than the fourth icicle 3 is smaller than or equal to the fourth preset temperature difference, and the good welding of the spacing sheet 2 and the ice making pipe 1 is determined; and determining that the welding between the spacing sheet 2 and the ice making pipe 1 is poor due to the fact that the fourth temperature difference of the third ice making column 3 which is lower than the fourth ice making column 3 is higher than the fourth preset temperature difference.

It should be noted that the difference between the present embodiment and the above embodiment is that the fourth preset temperature difference between two different icicles 3 needs to be determined according to the distance difference between the two different icicles and the fluid inlet 12, and the larger the distance difference between the two different icicles and the fluid inlet 12 is, the higher the fourth preset temperature difference is; the smaller the difference between the two distances from the fluid inlet 12, the lower the fourth predetermined temperature difference. The minimum fourth preset temperature difference is the temperature difference between two adjacent ice making columns 3 and can be 0.1-0.3 ℃.

The temperature of all the icicles 3 is compared with a preset temperature:

the method further comprises the following steps after the step of acquiring the temperature of each ice making column 3:

comparing the temperature of each ice making column 3 with a fifth preset temperature;

and if the temperature of the fifth icicle 3 is lower than a fifth preset temperature, determining that the welding between the spacing sheet 2 in the fifth icicle 3 and the ice making pipe 1 is poor.

Specifically, in this embodiment, the fifth preset temperature may be the lowest temperature at which the high-temperature fluid normally passes through all the icicle columns 3 according to the preset flow passage and the heat exchanging end 32 in all the icicle columns 3. If the detected temperature of the heat exchange end 32 of any one ice making column 3 is lower than the fifth preset temperature, it indicates that the high-temperature fluid leaks when passing through the ice making column 3, and not all the high-temperature fluid passes through the overflowing notch 21 of the ice making column 3, which indicates that the welding between the separation sheet 2 and the ice making tube 1 or the ice making column 3 is poor.

In order to improve the accuracy and reliability of the detection, the step of injecting the high-temperature fluid into the fluid inlet 12 of the ice-making evaporator includes, before the step of:

installing an ice making evaporator on a tool clamp;

wherein, frock clamp includes: a base 100, wherein the base 100 is provided with a mounting position for mounting an ice-making evaporator; a top cover 200, on which a number of temperature sensors 210 are disposed, the temperature sensors 210 being configured to detect the temperature of the ice-making evaporator; and a signal output device electrically connected to the temperature sensor 210 and configured to output a detection result of the temperature sensor 210. Firstly, the ice making evaporator is installed in the installation groove 120 of the base 100, then the cover body is installed on the base 100 through the matching of the guide post 130 and the guide hole 220, the position of the ice making evaporator is adjusted, so that the temperature sensor 210 is arranged corresponding to the heat exchange end 32 of the ice making post 3, and then the ice making evaporator is fastened with the base 100 through the limiting piece. It is worth noting that in some embodiments, in order to further improve the detection accuracy, the temperature sensor 210 is disposed corresponding to the outer side wall of the ice making column 3 at the overflowing notch 21.

In order to further improve the accuracy of temperature detection, the step of acquiring the temperature of each ice making column 3 further comprises:

a predetermined pressure is applied to the cover body to ensure that the temperature sensor 210 is attached to the ice making column 3. The pressure is applied in various ways, and the pressure can be applied through equipment; a balancing weight can also be arranged on the top cover 200, and the balancing weight can be installed and matched with the guide column 130; it is also possible to press the top cover 200 by providing a handle 230 on the top cover 200, through the handle 230. By applying the preset pressure, the temperature sensing part 211 of the temperature sensor 210 is ensured to be attached to the heat exchange end 32 of the ice making column 3, so as to ensure the detection result.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

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