Combined stator core, motor, compressor and air conditioner
阅读说明:本技术 组合式定子铁芯、电机、压缩机、空调器 (Combined stator core, motor, compressor and air conditioner ) 是由 刘才 周博 王晶 陈华杰 张辉 白淋元 于 2020-07-24 设计创作,主要内容包括:本发明提供一种组合式定子铁芯、电机、压缩机、空调器,其中的定子铁芯包括第一铁芯冲片组、第二铁芯冲片组,第一铁芯冲片组包括多个拼接的第一齿部冲片、第一轭部冲片,第二铁芯冲片组包括多个拼接的第二齿部冲片、第二轭部冲片,第一齿部冲片与第二轭部冲片之间通过铰接点连接,组合后的定子铁芯具有环形轭部以及齿部,沿定子铁芯的径向向外的方向,环形轭部上具有与齿部对应的轭部区域,铰接点设置于轭部区域内。本发明将冲片铰接点设置于与齿部对应的环形轭部区域内,提升了铰接组合式定子铁芯的结构强度,降低了对定子轭部的磁路影响,有利于提升定子铁芯的同轴度,减少气隙磁场谐波,降低电机噪音提升电机效率。(The invention provides a combined stator core, a motor, a compressor and an air conditioner, wherein the stator core comprises a first core punching sheet group and a second core punching sheet group, the first core punching sheet group comprises a plurality of spliced first tooth punching sheets and a plurality of spliced first yoke punching sheets, the second core punching sheet group comprises a plurality of spliced second tooth punching sheets and a plurality of spliced second yoke punching sheets, the first tooth punching sheets and the second yoke punching sheets are connected through a hinge point, the combined stator core is provided with an annular yoke part and a tooth part, a yoke part area corresponding to the tooth part is arranged on the annular yoke part along the radial outward direction of the stator core, and the hinge point is arranged in the yoke part area. According to the invention, the hinge point of the punching sheet is arranged in the annular yoke part region corresponding to the tooth part, so that the structural strength of the hinged combined stator core is improved, the magnetic circuit influence on the stator yoke part is reduced, the coaxiality of the stator core is favorably improved, the air gap magnetic field harmonic wave is reduced, the motor noise is reduced, and the motor efficiency is improved.)
1. The combined stator core is characterized by comprising a first core punching sheet group (1) and a second core punching sheet group (2) which are axially arranged along the stator core, wherein the first core punching sheet group (1) comprises a plurality of spliced first tooth punching sheets (11) and first yoke punching sheets (12), the second core punching sheet group (2) comprises a plurality of spliced second tooth punching sheets (21) and second yoke punching sheets (22), the first tooth punching sheets (11) and the second yoke punching sheets (22) are connected through a hinge point (3), the first yoke punching sheets (12) are connected with the second yoke punching sheets (22), the second tooth punching sheets (21) are connected with the first tooth punching sheets (11), the stator core after hinge combination is provided with an annular yoke part (100) and a tooth part (101), and the stator core is arranged along the radial outward direction of the stator core, the annular yoke (100) has a yoke region corresponding to the tooth portion (101), and the hinge point (3) is disposed in the yoke region.
2. The stator core according to claim 1, wherein the diameter of the outer circle of the stator core is D1, the hinge point (3) is a circular groove or a circular through hole, the center of the hinge point (3) is located on a distribution circle, the diameter of the distribution circle is D2, a circle passing through the intersection of the tooth portion (101) and the annular yoke portion (100) is a tooth portion boundary circle, the diameter of the tooth portion boundary circle is D5, the distribution circle, the tooth portion boundary circle and the outer circle of the stator core are concentric, and D5 < D2 < D1.
3. Stator core according to claim 2, characterized in that the centre of the hinge point (3) is on the central symmetry line of the tooth (101).
4. The stator core according to claim 3, wherein a second splicing line between any two adjacent second tooth laminations (21) and second yoke laminations (22) in the second core lamination group (2) comprises a second splicing arc segment (41), a curvature center of the second splicing arc segment (41) coincides with a circle center of the hinge point (3), and a curvature radius of the second splicing arc segment (41) is D4/2, D2-D4/2 > D5.
5. The stator core according to claim 4, wherein the tooth (101) includes a winding post (1011), any plane perpendicular to the axial line of the stator core is a first projection plane, and the projection of the winding post (1011) on the first projection plane has a circumferential width of L1, D4 ≦ L1.
6. The stator core according to claim 5, characterized in that the annular yoke portion (100) between two adjacent teeth (101) has a recessed slot (1001) recessed toward the outside of the stator core in the radial direction of the stator core, and the minimum thickness between the slot bottom wall of the recessed slot (1001) and the outer peripheral wall of the stator core is L2, L2 ≧ 0.75-L1.
7. Stator core according to claim 6, characterized in that the diameter of the hinge point (3) is D3, 1 mm. ltoreq. D3. ltoreq.0.5-L2.
8. Stator core according to claim 6, characterized in that on the first projection plane, the recess slot (1001) is projected as intersecting first and second straight segments, which are mirror images of each other, and that the first and/or second straight segments form an angle a3 with the circumferential side wall of the winding leg (1011) immediately adjacent thereto, 80 ° < a3<100 °.
9. The stator core according to claim 4, wherein the second splicing line further comprises a second splicing straight line segment (42), the second splicing straight line segment (42) is tangent to the second splicing arc segment (41) relative to an outer end of the stator core, and the second splicing straight line segment (42) is on the tooth boundary circle relative to an inner end of the stator core.
10. The stator core according to claim 9, characterized in that the second segment (42) forms an angle a2 with the central symmetry line, 90 ° < a2<180 °.
11. The stator core according to claim 10, wherein a first splicing line between any two adjacent first tooth laminations (11) and first yoke laminations (12) in the first core lamination group (1) comprises a first splicing arc segment (51), and a curvature center of the first splicing arc segment (51) coincides with a circle center of the hinge point (3).
12. The stator core of claim 11, wherein the first splicing line further comprises a first splicing straight line segment (52), and the second splicing straight line segment (42) forms an included angle a1 with the central symmetry line, 90 ° < a1<180 ° and a1< a 2.
13. The stator core according to claim 1, further comprising a third core punch stack (6), the third iron core punching sheet group (6) comprises a plurality of spliced third tooth punching sheets (61) and third yoke punching sheets (62), the first tooth punching sheet (11) and the third yoke punching sheet (62) are connected through the hinge point (3), the first yoke punching sheet (12) is connected with the third yoke punching sheet (62), the third tooth punching sheet (61) is connected with the first tooth punching sheet (11), the third tooth punching sheet (61) and the second tooth punching sheet (21) are identical in structure, the third yoke punching sheet (62) and the second yoke punching sheet (22) are mirror images in structure, the first iron core punching sheet group (1) is located between the second iron core punching sheet group (2) and the third iron core punching sheet group (6).
14. An electrical machine comprising a stator core, wherein the stator core is a composite stator core as claimed in any one of claims 1 to 13.
15. A compressor comprising an electric motor, wherein the electric motor is the electric motor of claim 14.
16. An air conditioner comprising a compressor, wherein said compressor is as recited in claim 15.
Technical Field
The invention belongs to the technical field of motor manufacturing, and particularly relates to a combined stator core, a motor, a compressor and an air conditioner.
Background
Environmental protection and energy conservation are important concerns for social sustainable development. Along with the improvement of the quality of life, the popularity of the refrigeration air conditioner is increased, the power consumption of the refrigeration air conditioner accounts for 20% of the annual power consumption on the national scale according to statistics, and the compressor is used as an important component of the refrigeration air conditioner, the power consumption proportion is the largest, so that the reduction of the loss of the motor in the compressor and the improvement of the efficiency become key problems. Further promote the full rate of motor groove, help reducing winding resistance, and then reduce motor copper loss, improve motor efficiency.
For a conventional stator core with a full-circle structure, a concentrated winding stator is adopted, and a winding nozzle needs to extend into a stator slot for winding during winding, so that the winding nozzle needs to occupy a part of the slot area, and the slot fullness rate of winding is limited. At present, the form of a stator core block is commonly adopted in the industry, each iron core block is spliced into a whole circle after being wound with wires, and the groove area occupied by a winding nozzle is eliminated. But the current blocking iron core structure also has a lot of problems, for example, the magnetic field loss at the splicing part is large, so that the motor efficiency is reduced to a certain extent, meanwhile, the rigidity at the splicing part is low, the vibration noise of the stator is deteriorated, the coaxiality of inner circles of the spliced stator is poor, the air gap magnetic field harmonic wave is increased, and the vibration noise of the motor is deteriorated.
Disclosure of Invention
Therefore, the technical problem to be solved by the present invention is to provide a combined stator core, a motor, a compressor, and an air conditioner, wherein the hinge point of the punching sheet is arranged in the annular yoke region corresponding to the tooth portion, so as to improve the structural strength of the hinged combined stator core, reduce the magnetic circuit influence on the stator yoke portion, facilitate the improvement of the coaxiality of the stator core, reduce the air gap magnetic field harmonic, reduce the motor noise, and improve the motor efficiency.
In order to solve the above problems, the present invention provides a combined stator core, which comprises a first core punching sheet set and a second core punching sheet set axially arranged along the stator core, the first iron core punching sheet group comprises a plurality of spliced first tooth punching sheets and a plurality of spliced first yoke punching sheets, the second iron core punching sheet group comprises a plurality of spliced second tooth punching sheets and a plurality of spliced second yoke punching sheets, the first tooth punching sheet and the second yoke punching sheet are connected through a hinge joint, the first yoke punching sheet and the second yoke punching sheet are connected, the second tooth punching sheet is connected with the first tooth punching sheet, the stator core after hinged combination is provided with an annular yoke part and a tooth part, the stator core is arranged along the radial outward direction of the stator core, the annular yoke is provided with a yoke area corresponding to the tooth part, and the hinge point is arranged in the yoke area.
Preferably, the diameter of the outer circle of the stator core is D1, the hinge point is a circular groove or a circular through hole, the center of the hinge point is located on a distribution circle, the diameter of the distribution circle is D2, a circle passing through the junction of the tooth portion and the annular yoke portion is a tooth portion boundary circle, the diameter of the tooth portion boundary circle is D5, the distribution circle, the tooth portion boundary circle and the outer circle of the stator core are concentric, and D5 < D2 < D1.
Preferably, the center of the hinge point is located on the central symmetry line of the tooth portion.
Preferably, a second splicing line between any two adjacent second tooth punching sheets and a second yoke punching sheet in the second iron core punching sheet group comprises a second splicing arc line segment, the curvature center of the second splicing arc line segment is overlapped with the circle center of the hinge point, the curvature radius of the second splicing arc line segment is D4/2, and D2-D4/2 is greater than D5.
Preferably, the tooth portion includes a winding post, any plane perpendicular to the axial line of the stator core is a first projection plane, the projection circumferential width of the winding post on the first projection plane is L1, and D4 ≤ L1.
Preferably, the annular yoke part between two adjacent tooth parts has a concave groove recessed towards the outside of the stator core in the radial direction of the stator core, the minimum thickness between the groove bottom wall of the concave groove and the outer peripheral wall of the stator core is L2, and L2 is more than or equal to 0.75-L1.
Preferably, the diameter of the hinge point is D3, and D3 is not less than 1mm and not more than 0.5. L2.
Preferably, on the first projection plane, the projection of the concave groove is a first straight line segment and a second straight line segment which are intersected, the first straight line segment and the second straight line segment are mirror images of each other, an included angle a3 is formed between the first straight line segment and/or the second straight line segment and the circumferential side wall of the winding post which is adjacent to the first straight line segment,
80°<a3<100°。
preferably, the second splicing line further includes a second splicing straight line segment, one end of the second splicing straight line segment, which is opposite to the outer side of the stator core, is tangent to the second splicing arc line segment, and one end of the second splicing straight line segment, which is opposite to the inner side of the stator core, is located on the tooth part boundary circle.
Preferably, the second splicing straight line segment forms an included angle a2 with the central symmetry line,
90°<a2<180°。
preferably, a first splicing line between any two adjacent first tooth punching sheets and a first yoke punching sheet in the first iron core punching sheet group comprises a first splicing arc line segment, and a curvature center of the first splicing arc line segment coincides with a circle center of the hinge point.
Preferably, the first splicing line further comprises a first splicing straight line segment, and the second splicing straight line segment forms an included angle a1 with the central symmetry line, 90 degrees < a1<180 degrees and a1< a 2.
Preferably, the combined stator core further comprises a third core punching sheet group, the third core punching sheet group comprises a plurality of spliced third tooth punching sheets and third yoke punching sheets, the first tooth punching sheets are connected with the third yoke punching sheets through the hinge joints, the first yoke punching sheets are connected with the third yoke punching sheets, the third tooth punching sheets are connected with the first tooth punching sheets, the third tooth punching sheets are structurally identical to the second tooth punching sheets, the third yoke punching sheets are structurally mirror images of the second yoke punching sheets, and the first core punching sheet group is located between the second core punching sheet group and the third core punching sheet group.
The invention further provides a motor which comprises the stator core, and the stator core is the combined stator core.
The invention also provides a compressor which comprises the motor.
The invention also provides an air conditioner which comprises the compressor.
According to the combined stator core, the motor, the compressor and the air conditioner, the hinge point is arranged in the yoke part region corresponding to the tooth part, so that the adverse effect of the hinge point on a magnetic circuit of the stator yoke part can be avoided to the greatest extent, meanwhile, the hinge point is arranged in the region, the structural strength of the combined stator core can be improved, particularly, the radial small-size position of the yoke part between the two tooth parts can be avoided, when the stator core and an external shell are assembled in an interference fit mode, the deformation of the stator core after stress is reduced due to the improvement of the structural strength, the coaxiality of the stator core is improved, the air gap magnetic field harmonic wave is reduced, the motor noise is reduced, and the motor efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of a combined stator core according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first core punching sheet set in fig. 1;
fig. 3 is a schematic structural diagram of the first tooth segment in fig. 2;
fig. 4 is a schematic structural view of the first yoke segment of fig. 2;
fig. 5 is a schematic structural view of a second core punching sheet set in fig. 1;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a schematic structural view of the second tooth punching sheet in FIG. 5;
fig. 8 is a schematic structural view of the second yoke segment of fig. 5;
FIG. 9 is a schematic structural view of a third iron core punching sheet set in FIG. 1;
fig. 10 is a schematic structural view of the third yoke segment of fig. 9;
fig. 11 is a schematic structural diagram of the first iron core punching set in fig. 2 in a rotationally unfolded state;
fig. 12 is a schematic structural view of the second core punching sheet set in fig. 5 in a rotating and unfolding state;
FIG. 13 is a schematic structural diagram of the third iron core punching sheet set in FIG. 9 in a rotating and unfolding state;
FIG. 14 is a comparison of motor efficiency at different rotational speeds (operating frequencies) for a motor employing the present invention versus a prior art motor;
fig. 15 is a comparison of the noise in 1000Hz at different rotational speeds (operating frequencies) of a compressor using the solution of the invention and a compressor of the prior art.
The reference numerals are represented as:
1. a first iron core punching sheet group; 11. a first tooth punching sheet; 12. a first yoke segment; 2. a second iron core punching sheet group; 21. a second tooth punching sheet; 22. a second yoke segment; 3. a hinge point; 41. a second spliced arc segment; 42. a second splicing straight line section; 51. a first splicing arc segment; 52. a first splicing straight line section; 6. a third iron core punching sheet group; 61. a third tooth punching sheet; 62. a third yoke segment; 100. an annular yoke; 1001. a recessed groove; 101. a tooth portion; 1011. and (4) winding the wire column.
Detailed Description
With reference to fig. 1 to 15 in combination, according to an embodiment of the present invention, a combined stator core is provided, which includes a first core punching sheet group 1 and a second core punching sheet group 2 arranged along an axial direction of the stator core, where the first core punching sheet group 1 includes a plurality of first tooth punching sheets 11 and a first yoke punching sheet 12 which are spliced together, the second core punching sheet group 2 includes a plurality of second tooth punching sheets 21 and a second yoke punching sheet 22 which are spliced together, the first tooth punching sheet 11 and the second yoke punching sheet 22 are connected through a hinge point 3, the first yoke punching sheet 12 and the second yoke punching sheet 22 are connected, the second tooth punching sheet 21 and the first tooth punching sheet 11 are connected, and under an external force, the first tooth punching sheet 11 and the second yoke punching sheet 22 can rotate around the hinge point 3, and the second tooth punching sheet 21 rotates along with the first tooth punching sheet 11, first yoke punching sheet 12 follows second yoke punching sheet 22 rotates, first iron core punching sheet group 1 with stator core after the articulated combination of second iron core punching sheet group 2 has annular yoke portion 100 and tooth portion 101, follows stator core's radial outside direction, have on the annular yoke portion 100 with the yoke portion region that tooth portion 101 corresponds, pin joint 3 set up in the yoke portion region, first yoke punching sheet 12 with between the second yoke punching sheet 22 and first tooth punching sheet 11 with can connect through square knot point or bond as an organic wholely between the second tooth punching sheet 21 for example, in order to realize first tooth punching sheet 11 with second yoke punching sheet 22 centers on follow-up when pin joint 3 is rotatory. It can be understood that the first core punching
Further, the diameter of the outer circle of the stator core is D1, the
As shown in fig. 5, a second splicing line between any two adjacent second tooth punching sheets 21 and second yoke punching sheets 22 in the second core punching
In the radial direction of the stator core, the
On the first projection plane, the projections of the
The second splicing line further comprises a second splicing straight line section 42, one end, opposite to the outer side of the stator core, of the second splicing straight line section 42 is tangent to the second splicing arc line section 41, and one end, opposite to the inner side of the stator core, of the second splicing straight line section 42 is located on the tooth part boundary circle, so that the second splicing line is guaranteed not to invade the tooth part 101 (winding post 1011) integrally, and adverse effects of the splicing line on a magnetic circuit are reduced to the maximum extent. Furthermore, an included angle a2 is formed between the second splicing straight line segment 42 and the central symmetry line, an included angle a2 is 90 degrees to 180 degrees, the second splicing line is not beyond the
Similar to the second iron core punching
Furthermore, the combined stator core can also comprise a third core punching
the third iron core punching
The first iron core punching
The
In order to verify the practical effect of the combined stator core adopting the technical scheme of the invention, the inventor carries out test tests on the motor efficiency of the motor adopting the combined stator core and the noise in 1000Hz of the compressor adopting the combined stator core, and the results are respectively shown in figures 14 and 15. As can be seen from fig. 14, the motor efficiency of the motor adopting the technical scheme of the invention is obviously improved under the operating frequencies of 30Hz, 60Hz and 90 Hz; as can be seen from FIG. 15, the noise in the compressor at 30Hz, 60Hz and 90Hz within 1000Hz is significantly reduced.
According to an embodiment of the present invention, there is also provided a motor, including a stator core, where the stator core is the above-mentioned combined stator core.
According to an embodiment of the present invention, there is also provided a compressor including the motor described above.
According to an embodiment of the invention, an air conditioner is also provided, which comprises the compressor.
It is readily understood by a person skilled in the art that the advantageous ways described above can be freely combined, superimposed without conflict.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention. The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.
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