阅读说明：本技术 一种柔性拆解报废小汽车的生产装置及其工艺 (Production device and process for flexibly disassembling scrapped car ) 是由 刘洋 张玉林 沙初犊 于 2020-08-07 设计创作，主要内容包括：本发明涉及汽车拆解技术领域,具体地说,涉及一种柔性拆解报废小汽车的生产装置及其工艺。包括流水传送装置,流水传送装置包括安装框,安装框内等间距转动连接有若干传送辊,流水传送装置的左右两侧交错设有若干拆解工位,拆解工位包括工位框,工位框内等间距转动连接有活动辊,流水传送装置上设有若干工作台,工作台包括台面,台面上矩阵设置有四个涡轮丝杆升降机。本发明设计采用流水线作业模式,可以根据拆解任务的数量进行人力分配和调整,提高工作效率,同时可以对油液进行集中回收,避免造成污染,另外可以及时将可回收的汽车回用件进行拆解收集,避免配件受损,节省资源。(The invention relates to the technical field of automobile disassembly, in particular to a production device and a production process for flexibly disassembling scrapped cars. Including flowing water conveyer, flowing water conveyer includes the installing frame, and equidistant rotation is connected with a plurality of transfer rollers in the installing frame, and flowing water conveyer's the left and right sides is crisscross to be equipped with a plurality of stations of disassembling, disassembles the station and includes the station frame, and equidistant rotation is connected with the movable roll in the station frame, is equipped with a plurality of workstations on the flowing water conveyer, and the workstation includes the mesa, and the matrix is provided with four worm screw lifters on the mesa. The invention adopts a flow line operation mode, can perform manual distribution and adjustment according to the number of disassembly tasks, improves the working efficiency, can perform centralized recovery on oil liquid, avoids pollution, can disassemble and collect recyclable automobile recycled parts in time, avoids the damage of the parts and saves resources.)

1. The utility model provides a flexible apparatus for producing of disassembling condemned car which characterized in that: comprises a running water conveying device (1), the running water conveying device (1) comprises an installation frame (11), a plurality of conveying rollers (12) are connected in the installation frame (11) in an equidistant rotating manner, gears (13) are arranged at the two ends of the conveying rollers (12), a middle conveying gear (14) is arranged between every two adjacent gears (13), one of the two conveying rollers is provided with a motor (15) at one end of each conveying roller (12), a plurality of disassembling stations (2) are arranged on the left side and the right side of the running water conveying device (1) in a staggered manner, each disassembling station (2) comprises a station frame (21), movable rollers (22) are connected in the station frames (21) in an equidistant rotating manner, a plurality of work tables (3) are arranged on the running water conveying device (1), each work table (3) comprises a table board (31), handles (32) are fixed at the left end and the right end of each table board (31, four turbine screw lifters (33) are arranged on the table board (31) in a matrix mode.

2. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: both ends of transfer roller (12) all integrated into one piece have roller (121), roller (121) pass extend outside behind the lateral wall of installing frame (11), gear (13) are fixed to be cup jointed roller (121) outside.

3. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the intermediate transmission gear (14) is meshed with two adjacent gears (13) at the same time.

4. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: an inlet groove (211) is formed in one end, close to the flowing water conveying device (1), of the station frame (21).

5. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the two ends of the movable roller (22) are integrally formed with roller cores (221), and the roller cores (221) penetrate through the side wall of the station frame (21) and then extend out of the side wall.

6. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the movable roller (22) is perpendicular to the conveying roller (12), and the horizontal height of the top surface of the movable roller (22) is equal to that of the conveying roller (12).

7. The manufacturing device of flexible dismantling scrapped car according to claim 4, wherein: the width of the table top (31) is less than or equal to the width of the inlet slot (211).

8. The production process for flexibly disassembling the scraped car is characterized by comprising the following steps of: comprises the following steps;

s1, fine disassembly accessories: removing the pre-marked accessories by a worker specialized in removing the accessories and collecting the pre-marked accessories separately;

s2, destroying: destroying the accessories which are not allowed to be recycled through a destroying device;

s3, removing the tire: the tire is disassembled through a tire disassembling machine, and then the tire, the iron wheel hub and the aluminum wheel hub are sequentially disassembled and respectively classified;

s4, dismantling the seat: dismantling the seat and accessories thereof, and separately classifying materials such as iron, sponge and the like;

s5, recovering oil liquid: respectively recovering and concentrating residual glass water, fuel oil, engine oil, antifreeze and the like in the scraped car in sequence;

s6, removing the interior trim: dismantling accessories such as instrument desks, steering wheels and various cables in the scrapped automobiles;

s7, dismantling the engine: disassembling and recovering an engine assembly, a suspension and brake piece and the like;

s8, metal briquetting: metal materials such as a frame, a shell and the like are pressed and packed by a metal pressing machine;

s9, warehousing materials: and classifying the materials packed by the packing machine according to the material quality, and storing the materials in a warehouse respectively.

Technical Field

The invention relates to the technical field of automobile disassembly, in particular to a production device and a production process for flexibly disassembling scrapped cars.

Background

The traditional scraped car is disassembled and adopts a unit operation mode, namely, one or more workers are used to completely disassemble at one position, and then the empty shell is left, and a forklift is used for removing pressing blocks or crushing the empty shell end. This kind of dismantlement mode consumes a large amount of manpowers and time, disassembles inefficiency, and partly recoverable car recycles the piece and need deal with in addition disassembling the in-process, and operation process is comparatively loaded down with trivial details, and concentrates and dismantle the in-process and probably damage the accessory, leads to its unable recycle.

Disclosure of Invention

The invention aims to provide a production device and a production process for flexibly disassembling a scraped car, which aim to solve the problems in the background technology.

In order to solve the technical problems, one of the purposes of the invention is to provide a production device for flexibly disassembling scraped cars, which comprises a flowing water conveying device, wherein the flowing water conveying device comprises an installation frame, a plurality of conveying rollers are rotationally connected in the installation frame at equal intervals, gears are arranged at two ends of each conveying roller, a middle transmission gear is arranged between every two adjacent gears, one end of one conveying roller is provided with a motor, a plurality of disassembling stations are arranged on the left side and the right side of the flowing water conveying device in a staggered mode, each disassembling station comprises a station frame, movable rollers are rotationally connected in the station frame at equal intervals, a plurality of workbenches are arranged on the flowing water conveying device, each workbench comprises a table board, handles are fixed at the left end and the right end of each table board through screws, and four worm screw lifters are arranged on the table board in a matrix manner.

As a further improvement of the technical scheme, the two ends of the conveying roller are integrally formed with roller shafts, the roller shafts penetrate through the side wall of the mounting frame and then extend out of the mounting frame, and the gears are fixedly sleeved on the outer sides of the roller shafts.

As a further improvement of the present technical solution, the intermediate transfer gear is simultaneously meshed with two adjacent gears thereof.

As a further improvement of the technical scheme, an inlet groove is formed in one end, close to the flowing water conveying device, of the station frame.

As a further improvement of the technical scheme, roller cores are integrally formed at two ends of the movable roller, and the roller cores penetrate through the side wall of the station frame and then extend out of the station frame.

As a further improvement of the technical scheme, the movable roller is perpendicular to the conveying roller, and the horizontal heights of the top surfaces of the movable roller and the conveying roller are equal.

As a further improvement of the present technical solution, the width of the table top is less than or equal to the width of the inlet slot.

The invention also aims to provide a production process for flexibly disassembling the scrapped car, which comprises the following steps;

s1, fine disassembly accessories: removing the pre-marked accessories by a worker specialized in removing the accessories and collecting the pre-marked accessories separately;

s2, destroying: destroying the accessories which are not allowed to be recycled through a destroying device;

s3, removing the tire: the tire is disassembled through a tire disassembling machine, and then the tire, the iron wheel hub and the aluminum wheel hub are sequentially disassembled and respectively classified;

s4, dismantling the seat: dismantling the seat and accessories thereof, and separately classifying materials such as iron, sponge and the like;

s5, recovering oil liquid: respectively recovering and concentrating residual glass water, fuel oil, engine oil, antifreeze and the like in the scraped car in sequence;

s6, removing the interior trim: dismantling accessories such as instrument desks, steering wheels and various cables in the scrapped automobiles;

s7, dismantling the engine: disassembling and recovering an engine assembly, a suspension and brake piece and the like;

s8, metal briquetting: metal materials such as a frame, a shell and the like are pressed and packed by a metal pressing machine;

s9, warehousing materials: and classifying the materials packed by the packing machine according to the material quality, and storing the materials in a warehouse respectively.

Compared with the prior art, the invention has the beneficial effects that: in this flexible production device and technology of disassembling scraped car, can adopt the pipelining mode, every disassembling process all independently goes on, can carry out manpower distribution and adjustment according to the quantity of disassembling the task, use manpower sparingly and time, improve work efficiency, can concentrate recovery to fluid simultaneously, avoid causing waste gas waste liquid to pollute, can in time disassemble recoverable car recycling spare in addition and collect, avoid the accessory impaired, save the resource.

Drawings

FIG. 1 is a schematic view of the entire structure of embodiment 1;

FIG. 2 is a schematic view showing the structure of an apparatus for transporting running water according to embodiment 1;

FIG. 3 is a schematic view of a disassembling station in example 1;

FIG. 4 is a schematic structural view of a stage in embodiment 1;

FIG. 5 is a process flow diagram of example 1.

The various reference numbers in the figures mean:

1. a running water conveying device; 11. installing a frame; 12. a conveying roller; 121. a roll shaft; 13. a gear; 14. a middle transmission gear; 15. a motor;

2. disassembling the station; 21. a station frame; 211. an inlet tank; 22. a movable roller; 221. a roll core;

3. a work table; 31. a table top; 32. a handle; 33. turbine screw rod elevator.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.