阅读说明：本技术 一种织机对零的方法 (Zero alignment method for weaving machine ) 是由 陈宥融 顾成东 王凌钧 张宇雷 于 2020-07-23 设计创作，主要内容包括：本发明公开一种织机对零的方法,其特征在于：包括如下步骤：1、将编码器与织机的对零端配合安装；2、启动织机,使织机的对零端带动编码器运行,织机的对零端至少运动两个行程；3、读取编码器内的最大值和最小值,即可确定对零端的机械零度位置。本发明通过编码器的数值大小,快速确定织机的机械零度。(The invention discloses a zero alignment method of a weaving machine, which is characterized by comprising the following steps: the method comprises the following steps: 1. the encoder is matched with the zero alignment end of the loom; 2. starting the loom to enable the zero alignment end of the loom to drive the encoder to operate, wherein the zero alignment end of the loom moves for at least two strokes; 3. the mechanical zero degree position of the zero end can be determined by reading the maximum value and the minimum value in the encoder. The mechanical zero degree of the weaving machine is quickly determined through the numerical value of the encoder.)

1. A method of zero alignment for a loom, characterized by: the method comprises the following steps:

1) the encoder is matched with the zero alignment end of the loom;

2) starting the loom to enable the zero alignment end of the loom to drive the encoder to operate, wherein the zero alignment end of the loom moves for at least two strokes;

3) the mechanical zero degree position of the zero end can be determined by reading the maximum value and the minimum value in the encoder.

2. A method of loom nulling according to claim 1, wherein: the zero-aligning end is provided with a sword disc, the encoder is provided with a gear, the gear is meshed with the sword disc, and the zero-aligning end drives the sword disc to rotate and then drives the encoder to operate through the matching with the gear.

3. A method of loom nulling according to claim 1, wherein: a crowbar is installed at the zero end, a rack is fixed on the crowbar, a gear is installed on the encoder, the gear is meshed with the rack, and the zero end drives the encoder to operate through the matching of the gear and the rack.

Technical Field

The invention relates to the technical field of weaving machines, in particular to a zero alignment method of a weaving machine.

Background

The mechanical zero degree to be found is the pole of the reciprocating motion, also can be said as the boundary, the reference point set by the control parameters of all the loom controllers is the pole, and the cycle of one round trip is 360 degrees. The existing rapier loom, air jet loom and water jet loom are all controlled by electronic control, and the whole loom needs to be operated well, and the zero degree of an electric control system and the zero degree of machinery need to be aligned to ensure that the electric control system can realize better and more accurate control on the loom. All parameters in the electric control are set according to angles, such as a flat brown angle, a color-selecting electrifying angle, a starting interval, a braking angle and a weft yarn weft-inserting angle, all the parameters are based on the zero degree. All the machine angles can not be aligned in a consistent way in the production process of a manufacturer, so that the individual difference exists between the outgoing machines, and the difference exists between the cloth woven by the same batch of machines in the hands of a client.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a zero alignment method of a weaving machine.

In order to achieve the purpose, the invention provides the following technical scheme to realize the purpose:

a method of loom zeroing comprising the steps of:

1) the encoder is matched with the zero alignment end of the loom;

2) starting the loom to enable the zero alignment end of the loom to drive the encoder to operate, wherein the zero alignment end of the loom moves for at least two strokes;

3) the mechanical zero degree position of the zero end can be determined by reading the maximum value and the minimum value in the encoder.

Preferably, the zero end is provided with a sword disc, the encoder is provided with a gear, the gear is meshed with the sword disc, and the zero end drives the sword disc to rotate and then drives the encoder to operate through the matching of the gear and the sword disc.

Preferably, a crow bar is installed at the zero end, a rack is fixed on the crow bar, a gear is installed on the encoder, the gear is meshed with the rack, and the zero end drives the encoder to operate through the matching of the gear and the rack.

Compared with the prior art, the invention has the beneficial effects that: when the zero-alignment end of the loom reaches mechanical zero, the motion is reversed. To zero end and encoder cooperation installation, to zero end from being less than 360 degrees encoder counts can increase or reduce always when moving toward 360 degrees directions from the time, and 360 degrees when moving toward 0 degrees directions, drive the encoder reversal, encoder count direction can change. The mechanical zero-degree position can be determined by reading the maximum value or the minimum value in the process.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of another embodiment of the present invention.

Detailed Description

Embodiments of the present invention are described in detail below with reference to fig. 1-2.

A method of loom zeroing comprising the steps of:

1) the encoder is matched with the zero alignment end of the loom;

2) starting the loom to enable the zero alignment end of the loom to drive the encoder to operate, wherein the zero alignment end of the loom moves for at least two strokes;

3) the mechanical zero degree position of the zero end can be determined by reading the maximum value and the minimum value in the encoder.

In one embodiment, a zero end is provided with a sword disk 1, a gear 2 is arranged on an encoder, the gear 2 is meshed with the sword disk 1, and the zero end drives the sword disk 1 to rotate and then drives the encoder to operate through the cooperation with the gear 2.

In another embodiment, a crow bar is installed at the zero end, a rack 6 is fixed on the crow bar, a gear 2 is installed on the encoder, the gear 2 is meshed with the rack 6, and the zero end drives the encoder to operate through the matching of the gear 2 and the rack 6.

When the zero-alignment end of the loom reaches mechanical zero, the motion is reversed. To zero end and encoder cooperation installation, to zero end from being less than 360 degrees encoder counts can increase or reduce always when moving toward 360 degrees directions from the time, and 360 degrees when moving toward 0 degrees directions, drive the encoder reversal, encoder count direction can change. The mechanical zero-degree position can be determined by reading the maximum value or the minimum value in the process.

The accuracy of the mechanical zero position is determined by the encoder resolution, the higher the encoder line, the higher the accuracy of the zero position. The value of the encoder is transmitted to the data control unit 4, the arrival position is indicated through the display screen 5 or the indicator lamp, and then the zero alignment option on the loom is pressed to realize semi-automatic zero alignment. Or the data control unit 4 directly transmits the signal to the loom electric control box 3, and the loom electric control box 3 directly performs zero alignment on the loom, so that the complete automatic zero alignment is realized. The method achieves the unification of the electrical angle and the mechanical angle of the weaving machine by zero alignment, improves the quality of finished cloth, is convenient for a client to set and debug the machines of the whole factory, and reduces the detail debugging time of a single machine

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.