Automatic processing method of supporting plate for sewing machine
阅读说明：本技术 缝纫机用托板自动化加工方法 (Automatic processing method of supporting plate for sewing machine ) 是由 高广明 姜岩 王业宏 徐慧娟 朱江晖 于 2020-06-15 设计创作，主要内容包括：本发明涉及缝纫机用托板自动化加工方法,其,用于加工底板件(2),其包括以下步骤；步骤一,在上料工位(3)码垛用于待加工的底板件(2)；步骤二,上料机械手(4)夹持待加工的底板件(2)到第一中转装置(5)上；步骤三,第一中转装置(5)将待加工的底板件(2)进行传送；步骤四,第二中转机械手(6)夹持待加工的底板件(2)从第一中转装置(5)输出端至分切机械手(7)的输入端；步骤五,分切机械手(7)对底板件(2)进行裁切为所需长度；本发明设计合理、结构紧凑且使用方便。(The invention relates to a method for automatically processing a supporting plate for a sewing machine, which is used for processing a bottom plate piece (2) and comprises the following steps; firstly, stacking base plate pieces (2) to be processed at a feeding station (3); secondly, clamping the bottom plate piece (2) to be machined to a first transfer device (5) by a feeding manipulator (4); step three, the first transfer device (5) conveys the bottom plate piece (2) to be processed; fourthly, the second transfer manipulator (6) clamps the bottom plate piece (2) to be processed from the output end of the first transfer device (5) to the input end of the slitting manipulator (7); step five, cutting the bottom plate part (2) into required length by a cutting manipulator (7); the invention has reasonable design, compact structure and convenient use.)
1. The automatic processing method of the supporting plate for the sewing machine is characterized by comprising the following steps: automated, electrically controlled, assembly line by means of pallets for the machining of floor elements (2), comprising the following steps;
firstly, stacking base plate pieces (2) to be processed at a feeding station (3);
secondly, clamping the bottom plate piece (2) to be machined to a first transfer device (5) by a feeding manipulator (4);
step three, the first transfer device (5) conveys the bottom plate piece (2) to be processed;
fourthly, the second transfer manipulator (6) clamps the bottom plate piece (2) to be processed from the output end of the first transfer device (5) to the input end of the slitting manipulator (7);
step five, cutting the bottom plate part (2) into required length by a cutting manipulator (7);
sixthly, the direction changing device (8) changes the direction of the cut bottom plate piece (2) and pushes the cut bottom plate piece to the output device (9);
step seven, the output device (9) transmits and outputs the bottom plate part (2);
eighthly, the blanking device (10) processes a notch on the bottom plate piece (2) on the output device (9);
and step nine, the scribing device (11) is used for scribing the upper surface of the bottom plate piece (2) on the output device (9).
2. The automatic processing method of the supporting plate for the sewing machine according to claim 1, characterized in that in the second step, firstly, the loading crane (12) moves to the loading station (3); then, the feeding driving guide block (14) moves to enable the feeding rotary roller (18) to roll on the feeding driving arc surface (15), so that the feeding second hinged claw (17) overcomes the feeding return spring (19) to realize the process hoisting of clamping the bottom plate (2) by the feeding front grabbing head (20); secondly, the feeding lifting frame (12) drives the bottom plate piece (2) to be conveyed to the first transfer device (5).
3. The automated pallet processing method according to claim 2, wherein in the third step, the position of the first transfer bracket (23) on the first auxiliary moving frame (25) is first adjusted according to the pallet member (2); then, the first suction cup (24) sucks the lower surface of the base member (2) and feeds it onto the slitting conveyor (28).
4. The automatic processing method of the supporting plate for the sewing machine according to claim 3, characterized in that in the fifth step, firstly, the slitting conveyor belt (28) drives the bottom plate member (2) to the slitting transverse groove (29); then, the cutting lifting transverse cutting machine head (26) cuts the length of the bottom plate piece (2); secondly, the height of the slitting swing frame (31) is adjusted in advance, and the slitting cutting pressing blocks (33) divide the upper surface contact pressure of the descending section of the slitting cutting conveying belt (32); and thirdly, the lower surface of the descending section of the slitting and downward-pressing conveyor belt (32) and the upper surface of the slitting conveyor belt (28) drive the bottom plate part (2) to be output to the direction changing device (8).
5. The automatic processing method of the supporting plate for the sewing machine according to claim 4, characterized in that in the sixth step, firstly, the direction-changing bottom support (35) receives the bottom plate piece (2); then, the direction-changing push-out rod (36) pushes the bottom plate piece (2) to the output conveyor belt.
6. The automatic processing method of the supporting plate for the sewing machine according to claim 5, characterized in that in the seventh step, the output conveyor belt of the output device (9) drives the bottom plate member (2) to pass through the blanking station, the marking station and the output station in sequence; realize stopping subsequent bottom plate spare (2) through conveying screens pole (37), conveying locating lever (38) are realized fixing a position place bottom plate spare (2).
7. The automatic processing method of the supporting plate for the sewing machine according to claim 6, wherein in the eighth step, firstly, the blanking three-dimensional moving frame (39) drives the blanking back knife block (40) to move to the blanking station; then, the blanking cutter head (42) moves up and down and the output conveyor belt moves forward to realize the downward punching of the notch or the through hole on the bottom plate piece (2).
8. The automatic processing method of the supporting plate for the sewing machine according to claim 7, characterized in that in the ninth step, firstly, the scribing push rod (43) pushes the scribing swing rod (45) through the scribing connecting rod (44) to realize the matching and positioning of the scribing V-shaped block (47) and the scribing positioning block (49), so that the scribing bit (48) of the cutter replacement becomes vertical; then, the scribing bit (48) scratches the base member (2) on the output conveyor.
Technical Field
The invention relates to an automatic processing method of a supporting plate for a sewing machine.
Background
At present, the current rigid plastic carrier layer board needs to be cut off, then is drilled and processed the opening so as to be assembled, but, the current scheme processing is carried out by steps, the efficiency is low, and the processing and later assembly efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic electric control assembly line of a supporting plate and a processing method.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an automatic processing method of a supporting plate for a sewing machine is used for processing a bottom plate part by means of an automatic electric control assembly line of the supporting plate, and comprises the following steps;
firstly, stacking base plate pieces to be processed at a feeding station;
secondly, clamping the bottom plate piece to be machined to a first transfer device by a feeding manipulator;
step three, the first transfer device conveys the bottom plate to be processed;
clamping the bottom plate piece to be processed by the second transfer manipulator from the output end of the first transfer device to the input end of the slitting manipulator;
step five, cutting the bottom plate piece into the required length by using a cutting manipulator;
step six, the direction changing device changes the direction of the cut bottom plate piece and pushes the cut bottom plate piece to the output device;
step seven, the output device transmits and outputs the bottom plate piece;
step eight, the blanking device processes a notch on a bottom plate piece on the output device;
and step nine, the scribing device is used for scribing the upper surface of the bottom plate piece on the output device.
As a further improvement of the above technical solution:
in the second step, firstly, the loading lifting frame moves to a loading station; then, the feeding driving guide block moves to enable the feeding rotating roller to roll on the feeding driving cambered surface, so that the feeding second hinged claw overcomes the feeding return spring to realize the process hoisting of clamping the bottom plate piece by the feeding front grabbing head; secondly, the material loading crane drives the bottom plate part to be conveyed to the first transfer device.
In the third step, firstly, the position of the first transfer bracket on the first auxiliary moving frame is adjusted according to the bottom plate piece; then, the first suction tray adsorbs the lower surface of the base member and sends it onto the slitting conveyor.
In the fifth step, firstly, the slitting conveyor belt drives the bottom plate part to slit the transverse grooves; then, the cutting lifting transverse cutting head cuts the length of the bottom plate piece; secondly, the height of the slitting swing frame is pre-adjusted, and the slitting lower pressing blocks contact the upper surface of the lower traveling section of the slitting lower pressing conveyor belt; and driving the bottom plate part to output to the direction changing device by the lower surface of the lower traveling section of the slitting and downward-pressing conveying belt and the upper surface of the slitting and conveying belt.
In the sixth step, firstly, the direction-changing bottom support bears the bottom plate piece; then, the direction-changing push-out rod pushes the bottom plate piece to the output conveying belt.
In the seventh step, an output conveyor belt of the output device drives the bottom plate piece to sequentially pass through a blanking station, a scribing station and an output station; the subsequent bottom plate pieces are blocked by the conveying clamping rods, and the position of the bottom plate pieces at the working positions is positioned by the conveying positioning rods.
In the step eight, firstly, the blanking three-coordinate moving frame drives the blanking back knife block to move to a blanking station; then, the blanking cutter head moves up and down and the output conveyor belt moves forward to realize the downward punching of the notch or the through hole on the bottom plate piece.
In the ninth step, firstly, the scribing push rod pushes the scribing swing rod through the scribing connecting rod to realize the inosculation positioning of the scribing V-shaped block and the scribing positioning block, so that the scribing cutter head of the cutter replacing tool is changed into a vertical state; then, the scribing bit scratches the floor member on the output conveyor.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
FIG. 1 is a schematic diagram of the explosive structure of the present invention;
FIG. 2 is a partial schematic view I of the structure of the present invention;
FIG. 3 is a schematic view of a portion of the structure of the present invention II;
FIG. 4 is a schematic view of a portion of the structure of the present invention III;
FIG. 5 is a partial schematic view IV of the structure of the present invention;
FIG. 6 is a control schematic of the present invention;
wherein: 1. a frame assembly; 2. a floor member; 3. a feeding station; 4. a feeding manipulator; 5. a first transfer device; 6. a second transfer manipulator; 7. a slitting manipulator; 8. a direction changing device; 9. an output device; 10. a blanking device; 11. a scribing device; 12. a feeding lifting frame; 13. a feeding lifting moving plate; 14. the feeding drives the guide block; 15. a feeding driving arc surface; 16. feeding a first hinge claw; 17. feeding a second hinge claw; 18. a feeding rotary roller; 19. a feeding return spring; 20. grabbing the head before feeding; 21. a material loading center hinged shaft; 22. a first transfer moving frame; 23. a first transfer bracket; 24. a first suction cup; 25. a first auxiliary moving frame; 26. cutting, lifting and transversely cutting the machine head; 27. cutting a rotary cutter; 28. slitting the conveyor belt; 29. cutting a transverse groove; 30. cutting the lifting frame; 31. a slitting swing frame; 32. cutting and pressing the conveyor belt; 33. cutting and pressing blocks; 34. cutting an adjusting spring; 35. a direction-changing bottom support; 36. a direction-changing push-out rod; 37. a transfer jamming rod; 38. a transmission positioning rod; 39. blanking the three-coordinate moving frame; 40. blanking a back knife block; 41. blanking a return spring; 42. blanking a cutter head; 43. marking a push rod; 44. a scribing connecting rod; 45. a scribing swing lever; 46. a scribing auxiliary rod; 47. marking a V-shaped block; 48. a scribing bit; 49. and marking a positioning block.
Detailed Description
As shown in fig. 1-6, the automatic electric control assembly line for pallets of the present embodiment is used for processing a bottom plate member 2, and includes a frame assembly 1; a bottom plate 2, a feeding station 3, a feeding manipulator 4, a first transfer device 5, a second transfer manipulator 6, a splitting manipulator 7, a turning device 8, an output device 9, a blanking device 10 and a marking device 11 are respectively arranged on the rack assembly 1; the material manipulator 4 and the second transfer manipulator 6 have the same structure;
a feeding station 3 for storing a bottom plate 2 to be processed;
the feeding manipulator 4 is used for clamping the bottom plate piece 2 to be processed to the first transfer device 5;
a first transfer device 5 for transferring the floor member 2 to be processed;
the second transfer manipulator 6 is used for clamping the bottom plate 2 to be processed to the splitting manipulator 7;
the cutting manipulator 7 is used for cutting the bottom plate part 2 into required length;
the direction changing device 8 is used for changing the direction of the cut bottom plate piece 2 and pushing the same to the output device 9;
an output device 9 for conveying and outputting the floor member 2;
a blanking device 10 for processing a notch on the bottom plate 2;
and a scribing device 11 for scribing the upper surface of the base member 2.
The feeding manipulator 4 comprises a
the front ends of the feeding first hinging
The first transfer device 5 comprises a first transfer moving frame 22 movably arranged, a first transfer bracket 23 arranged on the first transfer moving frame 22, and a first suction disc 24 arranged on the first transfer bracket 23;
the first relay moving frame 22 is provided with a first auxiliary moving frame 25 for adjusting the position of the first relay bracket 23.
The splitting manipulator 7 comprises a splitting lifting transverse cutting machine head 26 moving in three coordinates, a splitting rotary cutter 27 rotatably arranged on the splitting lifting transverse cutting machine head 26, a splitting conveyor belt 28 arranged below the splitting rotary cutter 27, a splitting transverse groove 29 arranged on the splitting conveyor belt 28, a splitting lifting frame 30 arranged above the splitting conveyor belt 28, a splitting swing frame 31 swing-arranged on the splitting lifting frame 30, a splitting downward-pressing conveyor belt 32 arranged on the splitting swing frame 31 and parallel to the splitting conveyor belt 28, a splitting downward-pressing block 33 arranged on the splitting swing frame 31 and having a lower surface for contacting with the upper surface of a downward section of the splitting downward-pressing conveyor belt 32, and a splitting adjusting spring 34 arranged between the splitting swing frame 31 and the splitting downward-pressing block 33;
the lower surface of the lower run of the slitting hold-down conveyor 32 is intended to be in pressure contact with the upper surface of the floor element 2.
The direction changing device 8 comprises a direction changing bottom support 35 arranged at the output end of the slitting conveyor belt 28; a direction-changing push-out rod 36 for pushing the direction-changing bottom support 35 to the input end of the output device 9 is arranged on one side of the direction-changing bottom support 35.
The output device 9 includes an output conveyor belt, and a transfer position-retaining rod 37 and a transfer positioning rod 38 provided on the output conveyor belt.
The blanking device 10 comprises a blanking three-coordinate moving frame 39 arranged on the output conveyor belt, a blanking back knife block 40 arranged on the blanking three-coordinate moving frame 39 and a blanking knife head 42 the upper part of which is hinged on the blanking back knife block 40;
the blanking cutter head 42 is used for punching a lower notch or a through hole on the bottom plate piece 2;
a blanking return spring 41 is connected between the blanking back block 40 and the blanking bit 42.
The scribing device 11 comprises a transversely arranged scribing push rod 43;
the scribing push rod 43 is connected with a scribing connecting rod 44, the scribing connecting rod 44 is hinged with a scribing swing rod 45, the lower end of the scribing swing rod 45 is connected with a scribing bit 48, a scribing auxiliary rod 46 which is hinged with the scribing swing rod 45 is arranged on a fixed seat of the scribing push rod 43, a scribing V-shaped block 47 is arranged on the fixed seat of the scribing push rod 43, and a scribing positioning block 49 which is matched with the scribing V-shaped block 47 is arranged on the scribing swing rod 45;
the scribing bit 48 is used to scribe the upper surface of the base member 2 so that the fitting is assembled according to the scribe line.
Sensors are arranged on the feeding station 3, the feeding manipulator 4, the first transfer device 5, the second transfer manipulator 6, the splitting manipulator 7, the direction changing device 8 and the output device 9;
cameras are provided in the blanking device 10 and the scribing device 11;
the sensor and the camera are electrically connected with a processor, the processor is electrically connected with an industrial personal computer, and the industrial personal computer is electrically connected with a triode, a diode, a relay or controllable silicon for controlling the on-off of the circuit.
The automatic processing method of the supporting plate for the sewing machine is used for processing the bottom plate piece 2 by means of the automatic electric control assembly line of the supporting plate, and comprises the following steps;
firstly, stacking base plate pieces 2 to be processed at a feeding station 3;
secondly, clamping the bottom plate piece 2 to be machined on a first transfer device 5 by a feeding manipulator 4;
step three, the first transfer device 5 conveys the bottom plate 2 to be processed;
fourthly, the second transfer manipulator 6 clamps the bottom plate 2 to be processed from the output end of the first transfer device 5 to the input end of the splitting manipulator 7;
step five, cutting the bottom plate part 2 to the required length by the cutting manipulator 7;
sixthly, the direction changing device 8 changes the direction of the cut bottom plate piece 2 and pushes the cut bottom plate piece to the output device 9;
step seven, the output device 9 transmits and outputs the bottom plate part 2;
step eight, the blanking device 10 processes a notch on the bottom plate piece 2 on the output device 9;
and step nine, the scribing device 11 is used for scribing the upper surface of the bottom plate part 2 on the output device 9.
In the second step, firstly, the
In step three, first, the position of the first transfer bracket 23 on the first auxiliary moving frame 25 is adjusted according to the floor member 2; then, the first suction tray 24 sucks the lower surface of the base member 2 and sends it onto the slitting conveyor 28.
In step five, firstly, the slitting conveyor belt 28 drives the bottom plate part 2 to the slitting transverse grooves 29; then, the cutting lifting transverse cutting head 26 cuts the length of the bottom plate piece 2; secondly, the height of the slitting swing frame 31 is adjusted in advance, and the upper surface contact pressure of the lower section of the slitting lower-pressing conveying belt 32 is adjusted by the slitting lower-pressing blocks 33; and then, the lower surface of the lower section of the slitting press-down conveyor belt 32 and the upper surface of the slitting conveyor belt 28 drive the bottom plate part 2 to be output to the direction changing device 8.
In the sixth step, firstly, the direction-changing bottom support 35 receives the bottom plate piece 2; the direction-changing ejector bar 36 then pushes the floor element 2 to the output conveyor.
In the seventh step, the output conveyor belt of the output device 9 drives the bottom plate member 2 to sequentially pass through the blanking station, the scribing station and the output station; the subsequent bottom plate pieces 2 are blocked by the conveying clamping rods 37, and the conveying positioning rods 38 are used for positioning the bottom plate pieces 2 at the stations.
In the eighth step, firstly, the blanking three-coordinate moving frame 39 drives the blanking back knife block 40 to move to the blanking station; then, the blanking cutter head 42 moves up and down and the output conveyor belt moves forward to realize the downward punching of the notch or the through hole on the bottom plate 2.
In the ninth step, firstly, the scribing push rod 43 pushes the scribing swing rod 45 through the scribing connecting rod 44, so that the scribing V-shaped block 47 and the scribing positioning block 49 are positioned in a matching manner, and the scribing bit 48 of the cutter replacement is in a vertical state; the scoring blade 48 then scores the floor elements 2 on the output conveyor to facilitate subsequent accessory installation scoring for positioning and assembly.
When the invention is used, the frame assembly 1 is a carrier, the processing of the bottom plate 2 is realized, the preparation feeding is realized at the feeding station 3, the working procedure connection is realized at the feeding manipulator 4, the long-distance conveying is realized at the first transfer device 5, the working procedure connection is realized at the second transfer manipulator 6, and the cutting in the length direction is realized at the cutting manipulator 7. the invention omits the descriptions of general and conventional manipulators, positioning auxiliary tools and the like, the turning device 8 realizes the turning output, thereby saving the occupied land length, the working procedure connection is realized at the output device 9, the hole and groove type processing is realized at the blanking device 10, the marking device 11 realizes the alignment later stage assembly and provides the marking reference, the feeding lifting frame 12 realizes the power, the feeding lifting movable plate 13 realizes the power, the feeding driving guide block 14 realizes the driving, the feeding driving cambered surface 15 realizes the opening and closing starting, the feeding first hinging claw 16 and the feeding second hinging claw 17 realize the clamping of the bottom plate, the feeding rotary roller 18 realizes rolling contact, the resistance is small, the feeding reset spring 19 realizes automatic opening, the front grabbing head 20 of the feeding clamps a bottom plate, the central articulated shaft 21 of the feeding realizes support, the first transfer moving frame 22 and the first transfer bracket 23 realize stroke control, the first suction disc 24 realizes negative pressure adsorption, the first auxiliary moving frame 25 realizes adjustment according to the width of the bottom plate, the slitting lifting transverse cutter head 26 drives the slitting rotary cutter 27 to carry out length cutting, the slitting conveyor belt 28 realizes transmission, the slitting transverse groove 29 realizes cutting, the slitting crane 30 realizes pressing down of the cut bottom plate, the slitting swing frame 31 realizes flexible consideration of the slitting pressing down conveyor belt 32, the slitting pressing block 33 is cut down, the slitting adjusting spring 34 realizes pressing down, thereby facilitating cutting, the direction changing bottom support 35, the push-out rod 36 realizes direction changing transmission and direction changing, the conveying clamping rod 37 realizes one-by-one material conveying, the conveying positioning rod 38 is inserted into the positioning hole, accurate positioning is achieved, the blanking three-coordinate moving frame 39 achieves moving, a blanking back knife block 40, a blanking reset spring 41, a blanking knife head 42 achieves flexibility of a knife tool, damage is avoided, meanwhile vibration is achieved through the spring, slag is convenient to remove, a scribing push rod 43, a scribing connecting rod 44, a scribing swing rod 45, a scribing auxiliary rod 46 achieves swinging of a scribing knife head 48, the knife tool is convenient to replace, and automatic positioning is achieved through a scribing positioning block 49 and a scribing V-shaped block 47. The detection of the stroke starting end is realized through the sensor, the camera realizes the shooting detection of the bottom plate, and the electric control is realized through convenience.
The automatic feeding, conveying and cutting device realizes automatic feeding, automatic conveying, automatic cutting and automatic scratching, and is convenient to assemble.
The present invention has been described in sufficient detail for clarity of disclosure and is not exhaustive of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
- 上一篇：一种医用注射器针头装配设备
- 下一篇：一种高分子绝缘板材裁切加工工艺