Power bus bar butt joint method, butt joint platform and platform operation method thereof
阅读说明:本技术 电力母排对接方法、对接平台及其平台操作方法 (Power bus bar butt joint method, butt joint platform and platform operation method thereof ) 是由 龚柱 于 2020-03-14 设计创作,主要内容包括:一种电力母排对接方法、对接平台及其平台操作方法,该电力母排对接平台包括对接面设置用于接纳联接柱(1)且与联接柱间隙配合的盲孔(201)的装载单元(2)、撞击装载单元或者电力母排使联接柱进入电力母排预制孔的动作单元(3)、限制电力母排沿其长度方向运动的限位单元(5)、支撑动作单元和限位单元的支撑单元(6)。该平台操作方法包括借助装载单元通过动作单元使联接柱先装配于第一电力母排的预制孔中,再通过动作单元使第一电力母排上装配好的联接柱插入第二电力母排的预制孔中。该电力母排对接方法、对接平台及其平台操作方法通过分阶段装配实现了多个联接柱同时装配到同一条电力母排中,进而实现两条电力母排的正确对接。(The power busbar butt joint platform comprises a loading unit (2) with a butt joint surface provided with a blind hole (201) which is used for receiving a connecting column (1) and is in clearance fit with the connecting column, an action unit (3) which impacts the loading unit or the power busbar to enable the connecting column to enter a power busbar prefabricated hole, a limiting unit (5) which limits the power busbar to move along the length direction of the power busbar, and a support unit (6) which supports the action unit and the limiting unit. The platform operation method comprises the steps that the connecting column is assembled in a prefabricated hole of the first power busbar through the action unit by means of the loading unit, and then the connecting column assembled on the first power busbar is inserted into a prefabricated hole of the second power busbar through the action unit. The power busbar butt joint method, the butt joint platform and the platform operation method thereof realize that a plurality of connecting columns are assembled in the same power busbar by stage assembly, and further realize correct butt joint of two power busbars.)
The electric power busbar docking platform is characterized by comprising a loading unit (2) with a blind hole (201) which is used for receiving a coupling column (1) and is in clearance fit with the coupling column (1) and a butting face, an action unit (3) which impacts the loading unit (2) or the electric power busbar to enable the coupling column (1) to enter a prefabricated hole of the electric power busbar, a limiting unit (5) which limits the electric power busbar to move along the length direction of the electric power busbar, a supporting unit (6) which supports the action unit (3) and the limiting unit (5), wherein the supporting unit (6) comprises a first shaft (601), a second shaft (602) which is parallel to the first shaft (601), a receiving unit (7) which is connected with the first shaft (601) and the second shaft (602) in a sliding mode, a support which supports the first shaft (601) and the second shaft (602), and a support which supports the support, wherein the receiving unit (7) comprises a receiving block (701) which is matched with the, The power bus bar extension and retraction device comprises a receiving groove (702) penetrating through the receiving block (701) and used for receiving a power bus bar along the width direction of the power bus bar, and a limiting shaft (703) movably inserted into the receiving block (701) and extending and retracting in the receiving groove (702) and used for limiting the power bus bar to move along the width direction of the power bus bar, wherein the receiving groove (702) is positioned between the first shaft (601) and the second shaft (602) and is arranged along the axial direction of the first shaft (601); the limiting unit (5) comprises a first screw (501) and a second screw (502) which are parallel to the first shaft (601), a limiting block (503) detachably connected with the first screw (501) and the second screw (502), and a connecting block (504) which is connected with the first screw (501) and the second screw (502) and matched with the action unit (3); the action unit (3) comprises a first base (301) fixedly connected between a first shaft (601) and a second shaft (602), a second base (302) attached to a connecting block (504) of the limiting unit (5), an end portion (303) capable of extending out of the first base (301) and used for impacting the power busbar, and a driving mechanism contained in the first base (301) and the second base (302) and used for enabling the end portion (303) to act.
An electric busbar docking platform according to claim 1, wherein the driving mechanism comprises a spring, an operating member for compressing the spring to store energy, a first member for maintaining the spring in a first compressed state, a second member for maintaining the spring in a second compressed state, a third member for maintaining the spring in a third compressed state, a first release member for moving the spring from the first compressed state to the second compressed state, and a second release member for moving the spring from the second compressed state to the third compressed state, wherein the end (303) of the actuating unit (3) is in a retracted state when the spring is in the first compressed state or the third compressed state, and the end (303) of the actuating unit (3) is in an extended state when the spring is in the second compressed state.
A power bus docking platform according to claim 2, wherein the operating member is coupled to a handle located on the exterior of the first base (301) and the second base (302), and wherein rotation of the handle causes the operating member to compress the spring.
The power busbar docking platform according to claim 1, wherein the loading unit (2) has an outer shape consistent with that of the first power busbar (101) or the second power busbar (102), the blind hole (201) is formed in the docking surface of the loading unit (2) and extends along the length direction of the loading unit (2), and the effective depth of the blind hole (201) is half of the axial length of the coupling column (1).
A power bus bar docking platform according to claim 1, characterized in that it comprises 4 receiving units (7), wherein in the first power bus bar stage of assembly, the first receiving unit (704) is used for receiving the loading unit (2), and the second receiving unit (705) and the third receiving unit (706) are used for receiving the first power bus bar (101); when the second power busbar stage is assembled, the first receiving unit (704) and the second receiving unit (705) are used for receiving the first power busbar (101), and the third receiving unit (706) and the fourth receiving unit (707) are used for receiving the second power busbar (102).
The power busbar docking platform according to claim 1, wherein the first screw (501) is detachably coupled through 2 first nut clamping limiting blocks (503), the second screw (502) is detachably coupled through 2 second nut clamping limiting blocks (503), the first screw (501) is coupled through 2 third nut clamping coupling blocks (504), and the second screw (502) is coupled through 2 fourth nut clamping coupling blocks (504).
An operation method of a power busbar docking platform is characterized by comprising the following steps:
s1, triggering the first release component to enable the end part (303) of the action unit (3) to be in an extending state;
s2, placing the first power busbar (101) in a receiving groove (702) of the second receiving unit (705) and a receiving groove (702) of the third receiving unit (706), inserting a limiting shaft (703) of the second receiving unit (705) and a limiting shaft (703) of the third receiving unit (706), and inserting the limiting shaft (703) into the receiving groove (702);
s3, placing the loading unit (2) in the receiving groove (702) of the first receiving unit (704);
s4, enabling the butt joint surface of the first power bus bar (101) to be in contact with the butt joint surface of the loading unit (2), enabling the end surface, far away from the butt joint surface, of the loading unit (2) to be in contact with the end part (303) of the action unit (3), adjusting and fastening the position of a limiting block (503) of the limiting unit (5), and enabling the limiting block (503) to be in contact with the end surface, far away from the butt joint surface, of the first power bus bar (101);
s5, withdrawing the loading unit (2);
s6, loading the connecting column (1) on the loading unit (2);
s7, operating the second releasing component to retract the end (303) of the action unit (3) and keep the end in the retracted state;
s8, operating the handle to compress the spring of the driving mechanism and keeping the spring in the first compression state;
s9, placing the loading unit (2) loaded with the coupling column (1) into the receiving groove (702) of the first receiving unit (704), enabling the end face, far away from the butt joint face, of the loading unit (2) to be close to the end (303) of the action unit (3), inserting the limiting shaft (703) of the first receiving unit (704), and enabling the limiting shaft (703) to be inserted into the receiving groove (702);
s10, triggering the first release member to enable the end part (303) of the action unit (3) to extend out, enabling the extended end part (303) to impact the loading unit (2), and enabling the connecting column (1) on the loading unit (2) to be inserted into the prefabricated hole of the first power busbar (101);
s11, triggering a second release member to retract the end (303) of the action unit (3);
s12, pulling out the limiting shaft (703) of the receiving unit (7), taking the first power busbar (101) and the loading unit (2) out of the receiving groove (702) of the receiving unit (7), removing the loading unit (2), and finishing the assembly of the connecting column (1) on the first power busbar (101);
s13, operating the handle to compress the spring of the driving mechanism and keep the spring in the first compression state to trigger the first release component, so as to extend the end (303) of the action unit (3);
s14, placing the second power busbar (102) in a receiving groove of the third receiving unit (706) and a receiving groove of the fourth receiving unit (707), inserting a limiting shaft (703) of the third receiving unit (706) and a limiting shaft (703) of the fourth receiving unit (707), and inserting the limiting shaft (703) into the receiving groove (702);
s15, placing the first power busbar (101) with the assembled connecting column (1) between the end part (303) of the action unit (3) and the second power busbar (102), enabling the butt joint surface of the first power busbar (101) to be in contact with the butt joint surface of the second power busbar (102), enabling the end surface, far away from the butt joint surface, of the first power busbar (101) to be in contact with the end part (303) of the action unit (3), adjusting and fastening the position of a limiting block (503) of the limiting unit (5), and enabling the limiting block (503) to be in contact with the end surface, far away from the butt joint surface, of the second power busbar (102);
s16, withdrawing the first power busbar (101) assembled with the connecting column (1);
s17, operating the second releasing component to retract the end (303) of the action unit (3) and keep the end in the retracted state;
s18, operating the handle to compress the spring of the driving mechanism and keeping the spring in the first compression state;
s19, placing the first power busbar (101) with the assembled connecting column (1) in the receiving groove of the first receiving unit (704) and the receiving groove of the second receiving unit (705), enabling the end face, away from the butt joint face, of the first power busbar (101) to be close to the end (303) of the action unit (3), and inserting the limiting shaft (703) of the first receiving unit (704) and the limiting shaft (703) of the second receiving unit (705);
s20, triggering a first release component to enable the end part (303) of the action unit (3) to extend out, enabling the extended end part (303) to impact the first power busbar (101), and enabling the connecting column (1) on the first power busbar (101) to be inserted into the prefabricated hole of the second power busbar (102);
s21, triggering a second release member to retract the end (303) of the action unit (3);
s22, pulling out the limiting shaft (703) of the receiving unit (7), taking the first power busbar (101) and the second power busbar (102) out of the receiving groove (702) of the receiving unit (7), assembling the connecting column (1) on the first power busbar (101) and the second power busbar (102), and completing the butt joint of the first power busbar (101) and the second power busbar (102).
The operating method of the power busbar docking platform according to claim 7, further comprising a checking step between the step S1 and the step S2, wherein the checking step checks the position of the limiting shaft (703) of the receiving unit (7), and if the limiting shaft (703) is inserted into the receiving groove (702), the limiting shaft (703) of the receiving unit (7) is pulled out to be withdrawn from the receiving groove (702).
The method for operating the power busbar docking platform according to claim 7,
step S6 also comprises the steps of placing the loading unit (2) with the assembled connecting column (1) in liquid nitrogen for deep cooling, and immersing the connecting column (1) in the liquid nitrogen;
a heating step is further included between the step S8 and the step S9, and the butt joint surface of the first power busbar (101) is heated to enable the temperature to be above 200 ℃;
the loading unit (2) in the step S9 is subjected to liquid nitrogen cryogenic treatment before being placed;
a deep cooling step is further included between the step S16 and the step S17, the first power busbar (101) with the assembled connecting column (1) is placed in liquid nitrogen for deep cooling, and the connecting column (1) is immersed in the liquid nitrogen;
a heating step is also included between the step 18 and the step 19, and the butt joint surface of the second power bus bar (102) is heated to enable the temperature to be above 200 ℃;
and (4) performing liquid nitrogen cryogenic treatment on the first power busbar (101) assembled with the connecting column (1) in the step S19 before placing.
A power bus bar butting method is characterized by comprising the following steps:
assembling a plurality of connecting columns on a loading unit and then carrying out cryogenic treatment;
heating the butt joint end of the first power bus bar;
the loading unit is impacted through the action unit, so that the plurality of connecting columns simultaneously enter corresponding prefabricated holes of the butt joint surface of the first power busbar along the axial direction of the connecting columns;
performing cryogenic treatment on the connecting column of the first power bus bar, and heating the butt joint end of the second power bus bar;
and the action unit impacts the second power busbar to enable the prefabricated hole of the butt joint surface of the second power busbar to be sleeved into the corresponding connecting column on the butt joint surface of the first power busbar along the axial direction of the prefabricated hole.
The invention relates to the field of power equipment, in particular to a power bus bar connecting tool.
In the field of power distribution, the connection of two power busbars usually adopts an overlapping and overlapping method, and then is fastened by bolts, so that the connection method needs to overlap the two busbars by a certain length to keep the current density of a contact surface within a certain range, and thus the temperature rise of the connection part meets the relevant standard. In order to reduce the temperature rise of the power equipment, the length of the overlapping of the busbars needs to be increased, so that the contact area is increased, the current density of the contact surface is reduced, and finally the temperature rise of the equipment is reduced. Increasing the overlap length increases the amount of the bus bar used, and further increases the manufacturing cost of the device. The bolt for fastening can reduce the electrical gap or the interphase distance between the busbars, the distance between the busbars needs to be increased in order to keep the electrical gap or the interphase distance unchanged, and the increase of the distance between the busbars inevitably causes the increase of the occupied space of the busbars. How to increase the contact area to reduce the temperature of the busbar but not reduce the electrical gap or the distance between the busbars and not enlarge the occupied space of the busbar. In order to solve this problem, a new bus bar connection method is proposed, in which two bus bars are butted by a connection column, as shown in fig. 18.
The invention and its advantages will be better understood in the following description of embodiments given as non-limiting examples with reference to the accompanying drawings, in which:
fig. 1 is a perspective view of a power bus bar docking platform disclosed in an embodiment of the present invention;
FIG. 2 is a partially exploded perspective view of FIG. 1;
fig. 3 is a perspective view of determining the position of a limiting block when a first power busbar is assembled according to the embodiment of the invention;
fig. 4 is a perspective view of determining the position of a limiting block when a second power busbar is assembled according to the embodiment of the invention;
fig. 5 is a perspective view of a second power busbar assembled according to the embodiment of the invention;
fig. 6 is a perspective view of the electric bus bar docking according to the embodiment of the present invention;
fig. 7 is a perspective view of the docking platform removed after the power bus bar is successfully docked, according to the embodiment of the present invention;
FIG. 8 is a perspective view of the actuation unit disclosed in the embodiments of the present invention with the end portions in an extended state;
FIG. 9 is a perspective view of the actuation unit disclosed in the embodiments of the present invention with the end portion in a retracted state;
FIG. 10 is a perspective view of FIG. 8 from another perspective;
FIG. 11 is a perspective view of a receiving block disclosed in an embodiment of the present invention;
fig. 12 is a perspective view of the power bus bar assembled to the receiving unit according to the embodiment of the present invention;
fig. 13 is a perspective view of a power bus bar withdrawal receiving unit according to the embodiment of the present invention;
FIG. 14 is a perspective view of the attachment post of the disclosed embodiment of the present invention assembled to a loading unit;
FIG. 15 is an exploded perspective view of FIG. 14;
FIG. 16 is a perspective view, partially in section, of a disclosed loading unit in accordance with an embodiment of the present invention;
fig. 17 is a partially cut-away perspective view of the loading unit disclosed in the embodiment of the invention, which is used for assembling the coupling column on the first power bus bar;
fig. 18 is a partially cut-away perspective view of the first power bus bar and the second power bus bar after being butted by the connecting column;
fig. 19 to 24 are partial perspective views illustrating a process of assembling the first power bus bar.
Description of the reference numerals
1. A coupling post; 101. a first power bus bar; 102. a second power bus bar;
2. a loading unit; 201. blind holes; 3. an action unit;
301. a first base; 302. a second base; 303. an end portion;
304. a handle; 305. a first key; 306. a second key;
5. a limiting unit; 501. a first screw; 502. a second screw;
503. a limiting block; 504. a coupling block; 6. a support unit;
601. a first shaft; 602. a second shaft; 7. a receiving unit;
701. receiving the block; 702. a receiving groove; 703. a limiting shaft;
704. a first receiving unit; a second receiving unit; 706. a third receiving unit;
707. a fourth receiving unit.
Before the electric busbar is in butt joint, the busbar needs to be pretreated, a prefabricated hole for receiving the connecting column 1 is processed on the butt joint surface of the busbar, and the depth of the prefabricated hole is slightly larger than half of the length of the connecting column 1. The length direction of the power busbar refers to the axial direction of the power busbar, the width direction of the power busbar refers to the direction with larger size on the cross section of the power busbar, and the thickness direction of the power busbar refers to the direction with smaller size on the cross section of the power busbar.
As shown in fig. 1, the embodiment discloses a female butt joint platform of electric power, female butt joint platform of electric power includes
As shown in fig. 2, the supporting unit 6 is provided with a
As shown in fig. 12 and 13, the receiving unit 7 includes a mounting plate, a receiving
As shown in fig. 2, the position limiting unit 5 includes a
As shown in fig. 8, the action unit 3 includes a
As shown in fig. 10, the actuation unit 3 further comprises a
As shown in fig. 15, the
As shown in fig. 3, the power busbar docking platform includes 4 receiving units 7, namely a
As shown in fig. 2, the
The operation method of the power busbar docking platform disclosed by the embodiment comprises the following steps:
s1, triggering the
S2, the first power bus bar 101 is placed in the receiving
S3, placing
S4, adjusting the position of the first power bus bar 101 to make the abutting surface of the first power bus bar 101 contact with the abutting surface of the
S5, withdraw
S6, loading the coupling column 1 in the
S7, triggering the
S8, operating the
S9, the
S10, triggering the
S11 triggering the
S12, pulling out the limiting
S13, operating the
S14, the second power bus bar 102 is placed in the receiving
S15, the first power busbar 101 with the assembled coupling post 1 is placed between the
S16, the first power busbar 101 with the assembled connecting column 1 is withdrawn, the first power busbar 101 with the assembled connecting column 1 is placed in liquid nitrogen for deep cooling, the connecting column 1 is immersed in the liquid nitrogen, and the deep cooling time is 5 minutes.
S17, triggering the
S18, operating the
S19, the first power bus bar 101 with the coupling column 1 assembled is taken out from the liquid nitrogen, and is placed in the receiving
S20, triggering the
S21, triggering the
S22, the limiting
The operation method of the power busbar butt-joint platform realizes that the plurality of connecting columns 1 are simultaneously assembled in the same power busbar through staged assembly, and further realizes correct butt joint of two power busbars, and the butt-joint method comprises the following steps:
assembling a plurality of connecting columns 1 on a
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