Intelligent continuous mining equipment for strip mine
阅读说明:本技术 露天矿智能化连续开采装备 (Intelligent continuous mining equipment for strip mine ) 是由 赵立峰 万理想 于 2019-06-18 设计创作,主要内容包括:本发明公开一种露天矿智能化连续开采装备,包括机架部和行走部,所述机架部包括主架体、后架体和连接主架体、后架体的连接装置,所述行走部安装在机架部的下部。其中,连接装置包括:用于一次性将所述主架体与后架体的上部、主架体和所述液压部的一对后支撑油缸分别转动连接在一起的第一连接结构;用于一次性将主架体与后架体的下部、主架体与支撑器分别转动连接在一起的第二连接结构;用于将支撑器与后支撑油缸连接在一起以使支撑器随后支撑油缸的伸缩相应支撑或收回的第三连接结构。本发明实施例的露天矿智能化连续开采装备,通过连接装置将主架体、后架体、支撑器一次性连接在一起,连接快捷、方便,优化机架部的结构。(The invention discloses intelligent continuous mining equipment for strip mines, which comprises a frame part and a walking part, wherein the frame part comprises a main frame body, a rear frame body and a connecting device for connecting the main frame body and the rear frame body, and the walking part is arranged at the lower part of the frame part. Wherein, connecting device includes: the first connecting structure is used for respectively and rotatably connecting the main frame body with the upper part of the rear frame body, the main frame body and the pair of rear support oil cylinders of the hydraulic part at one time; the second connecting structure is used for respectively and rotatably connecting the main frame body and the lower part of the rear frame body and the main frame body and the support together at one time; and a third connecting structure for connecting the supporter and the rear support cylinder together so that the supporter can be correspondingly supported or retracted by the telescopic of the support cylinder. According to the intelligent continuous mining equipment for the strip mine, the main frame body, the rear frame body and the support are connected together at one time through the connecting device, so that the connection is fast and convenient, and the structure of the frame body is optimized.)
1. The utility model provides an intelligent continuous mining of strip mine is equipped, includes rack portion and walking portion, rack portion includes the body frame body, back support body and connects the body frame body, the connecting device of back support body, the walking portion is installed in the lower part of rack portion.
2. The strip mine intelligent continuous mining apparatus of claim 1, the connection device comprising:
the first connecting structure is used for respectively and rotatably connecting the main frame body with the upper part of the rear frame body, the main frame body and the pair of rear support oil cylinders of the hydraulic part at one time;
the second connecting structure is used for respectively and rotatably connecting the main frame body and the lower part of the rear frame body and the main frame body and the support together at one time;
and a third connecting structure for connecting the supporter and the rear support cylinder together so that the supporter can be correspondingly supported or retracted by the telescopic of the support cylinder.
3. The intelligent continuous mining apparatus of strip mine according to claim 2, wherein:
the first connecting structure is provided with a front and rear support connecting pin shaft which penetrates through the upper part of the main support body, the upper part of the rear support body and the rear support oil cylinder body;
the second connecting structure is provided with a support connecting pin shaft which penetrates through the lower part of the main frame body, the lower part of the rear frame body and the support;
the third connecting structure is provided with a rear supporting oil cylinder connecting pin shaft which penetrates through the support and the rear supporting oil cylinder;
the support connecting pin shaft is parallel to the front and rear frame connecting pin shaft and is located right below the front and rear frame connecting pin shaft, and the axis of the rear support oil cylinder connecting pin shaft is parallel to the axis of the front and rear frame connecting pin shaft.
4. The intelligent continuous mining apparatus of strip mine according to claim 3, wherein:
the main frame body is provided with two pairs of first connecting lug plates with upper through holes and lower through holes, and a cylinder body of a rear supporting oil cylinder is arranged between the first connecting lug plates;
a pair of second connecting lug plates with upper through holes and lower through holes are arranged on the main frame body and positioned on the outer sides of the two pairs of first connecting lug plates;
the support is provided with a pair of support connecting lug plates with pin holes.
5. The intelligent continuous mining apparatus of claim 4, wherein the first connection structure further comprises:
a pair of first reinforcing ear plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of second connecting ear plates, and upper through holes are arranged at the upper parts of the first reinforcing ear plates;
a pair of second reinforcing lug plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of first reinforcing lug plates, and upper through holes are arranged at the upper parts of the second reinforcing lug plates;
a pair of third reinforcing ear plates arranged on the rear frame body, wherein the upper parts of the third reinforcing ear plates are provided with upper through holes;
and the front and rear frame connecting pin shaft penetrates through an upper through hole on the upper parts of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate, the second connecting lug plate and the first connecting lug plate, and the main frame body is rotatably connected with the upper part of the rear frame body, the main frame body and the cylinder body of the rear support oil cylinder respectively.
6. The intelligent continuous mining apparatus of claim 5, wherein the second connection structure further comprises:
the lower through holes are respectively arranged at the lower part of the second reinforcing lug plate, the lower part of the third reinforcing lug plate, the lower part of the first reinforcing lug plate and the lower part of the second connecting lug plate;
the lower through holes at the lower parts of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate and the second connecting lug plate and the pin holes on the supporting device connecting lug plate are penetrated by the supporting device connecting pin shaft, and the main frame body is rotationally connected with the lower part of the rear frame body and the main frame body is rotationally connected with the supporting device respectively.
7. The intelligent continuous mining apparatus of claim 6, wherein the third connection structure further comprises:
the two pairs of oil cylinder connecting lug plates are arranged on the support and provided with pin holes, and a piston rod for supporting an oil cylinder is arranged between the pair of oil cylinder connecting lug plates;
the rear support oil cylinder connecting pin shaft penetrates through the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates, and the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates are respectively and rotatably connected together.
8. The intelligent continuous mining apparatus of any one of claims 1 to 7, wherein the walking portion comprises a pair of crawler units on either side of the frame portion for driving the apparatus to walk, the crawler units comprising:
the walking frame body is connected with one side of the bottom of the main frame body of the frame part;
the driving device is arranged on the walking frame body and positioned at one end of the walking frame body and used for providing driving force, and is provided with a driving motor, a driving chain wheel and a cantilever type speed reducer structure;
the driven device is arranged on the walking frame body and positioned at the other end of the walking frame body, and is provided with a tensioning wheel set and a tensioning adjusting mechanism for adjusting the tensioning force of the tensioning wheel set;
a pair of tension wheels surrounding the tension wheel set and a crawler belt driving a chain wheel;
one part of the cantilever type speed reducer structure, which is internally provided with the driving motor, is arranged in the walking frame body, and the other part of the cantilever type speed reducer structure is suspended outside the walking frame body.
9. The intelligent continuous mining apparatus of claim 8, wherein the cantilevered decelerator structure comprises:
a cantilever type speed reducer box body;
the speed reduction transmission device is integrated in the cantilever type speed reducer box body;
wherein, cantilever type reduction gear box includes: one part of the straight-tooth transmission box is arranged in the walking frame body, and the other part of the straight-tooth transmission box extends out of the walking frame body; the planetary transmission case is connected with the other part of the straight tooth transmission case and extends out of the walking frame body;
the driving chain wheel is connected with a power output part of the planetary transmission case extending out of the walking frame body.
10. The intelligent continuous mining apparatus of strip mine according to claim 8 or 9, wherein the crawler further comprises:
the oil temperature sensor is arranged on the cantilever type speed reducer structure and used for detecting the temperature of hydraulic oil of the speed reducer structure;
the encoder is arranged on the cantilever type speed reducer structure and used for detecting the walking speed of the crawler type excavating equipment;
the stator temperature measuring sensor is arranged on the cantilever type speed reducer structure and used for detecting the temperature of the driving motor of the cantilever type speed reducer structure;
and the control system is respectively and electrically connected with the oil temperature sensor, the encoder and the stator temperature measuring sensor.
Technical Field
The invention relates to the technical field of mining mechanical equipment, in particular to intelligent continuous mining equipment for strip mines.
Background
At present, in the design and application of mining excavation equipment, a main frame body is connected with a rear frame body through flanges, so that a flange face and two pin holes need to be arranged in a large space in the design, the machining precision requirement of the two flange faces is strict, the machining manufacturability is poor, when the theoretical size of the distance between two outer side flanges of the main frame body is larger, the manufacturability of accurate matching in machining is poor, and the installation precision of a product is greatly reduced.
In addition, the walking power of the existing mining equipment is generally provided by a hydraulic motor or an excitation motor, the walking speed reducer has the advantages of dispersed structural form, poor interchangeability, low modularization and low intelligence degree. The hydraulic motor transmits power to the hydraulic transmission system, so that the energy loss is large, the transmission efficiency is low, the system is easy to leak, the system is difficult to check when in fault, the oil temperature change is sensitive, and the equipment is not suitable for working under the conditions of large temperature difference change between day and night and outdoor work. When the excitation motor drives the walking speed reducer, the efficiency is low, and because the rotor winding has induced current, rotor resistance and magnetic hysteresis loss exist, so that the temperature is raised, the power factor is low, the reliability is low, and the size of the speed reducer is large. Moreover, the traction mode is only suitable for mining ore with lower underground hardness in small and medium-sized coal mine enterprises, and is not suitable for large and extra-large open pit coal mine enterprises.
Disclosure of Invention
The invention aims to provide intelligent continuous mining equipment for strip mines.
In order to achieve the above object, the intelligent continuous mining equipment for a strip mine according to an embodiment of the present invention includes a frame portion including a main frame body, a rear frame body, and a connecting device connecting the main frame body and the rear frame body, and a traveling portion installed at a lower portion of the frame portion.
Wherein the connecting device comprises: the first connecting structure is used for respectively and rotatably connecting the main frame body with the upper part of the rear frame body, the main frame body and the pair of rear support oil cylinders of the hydraulic part at one time; the second connecting structure is used for respectively and rotatably connecting the main frame body and the lower part of the rear frame body and the main frame body and the support together at one time; and a third connecting structure for connecting the supporter and the rear support cylinder together so that the supporter can be correspondingly supported or retracted by the telescopic of the support cylinder.
The first connecting structure is provided with a front and rear support connecting pin shaft which penetrates through the upper part of the main support body, the upper part of the rear support body and the rear support oil cylinder body; the second connecting structure is provided with a support connecting pin shaft which penetrates through the lower part of the main frame body, the lower part of the rear frame body and the support; the third connecting structure is provided with a rear supporting oil cylinder connecting pin shaft which penetrates through the support and the rear supporting oil cylinder; the support connecting pin shaft is parallel to the front and rear frame connecting pin shaft and is located right below the front and rear frame connecting pin shaft, and the axis of the rear support oil cylinder connecting pin shaft is parallel to the axis of the front and rear frame connecting pin shaft.
The main frame body is provided with two pairs of first connecting lug plates with upper through holes and lower through holes, and a cylinder body of a rear support oil cylinder is arranged between the first connecting lug plates; a pair of second connecting lug plates with upper through holes and lower through holes are arranged on the main frame body and positioned on the outer sides of the two pairs of first connecting lug plates; the support is provided with a pair of support connecting lug plates with pin holes.
Further, the first connecting structure further includes: a pair of first reinforcing ear plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of second connecting ear plates, and upper through holes are arranged at the upper parts of the first reinforcing ear plates; a pair of second reinforcing lug plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of first reinforcing lug plates, and upper through holes are arranged at the upper parts of the second reinforcing lug plates; a pair of third reinforcing ear plates arranged on the rear frame body, wherein the upper parts of the third reinforcing ear plates are provided with upper through holes; and the front and rear frame connecting pin shaft penetrates through an upper through hole on the upper parts of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate, the second connecting lug plate and the first connecting lug plate, and the main frame body is rotatably connected with the upper part of the rear frame body, the main frame body and the cylinder body of the rear support oil cylinder respectively.
Further, the second connecting structure further includes: the lower through holes are respectively arranged at the lower part of the second reinforcing lug plate, the lower part of the third reinforcing lug plate, the lower part of the first reinforcing lug plate and the lower part of the second connecting lug plate; the lower through holes at the lower parts of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate and the second connecting lug plate and the pin holes on the supporting device connecting lug plate are penetrated by the supporting device connecting pin shaft, and the main frame body is rotationally connected with the lower part of the rear frame body and the main frame body is rotationally connected with the supporting device respectively.
Further, the third connecting structure further includes: the two pairs of oil cylinder connecting lug plates are arranged on the support and provided with pin holes, and a piston rod for supporting an oil cylinder is arranged between the pair of oil cylinder connecting lug plates; the rear support oil cylinder connecting pin shaft penetrates through the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates, and the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates are respectively and rotatably connected together.
Wherein, the running part includes a pair of crawler unit that is located frame portion both sides is used for the drive to equip the walking, crawler unit includes: the walking frame body is connected with one side of the bottom of the main frame body of the frame part; the driving device is arranged on the walking frame body and positioned at one end of the walking frame body and used for providing driving force, and is provided with a driving motor, a driving chain wheel and a cantilever type speed reducer structure; the driven device is arranged on the walking frame body and positioned at the other end of the walking frame body, and is provided with a tensioning wheel set and a tensioning adjusting mechanism for adjusting the tensioning force of the tensioning wheel set; a pair of tension wheels surrounding the tension wheel set and a crawler belt driving a chain wheel; one part of the cantilever type speed reducer structure, which is internally provided with the driving motor, is arranged in the walking frame body, and the other part of the cantilever type speed reducer structure is suspended outside the walking frame body.
Preferably, the cantilever type decelerator structure includes: a cantilever type speed reducer box body; the speed reduction transmission device is integrated in the cantilever type speed reducer box body; wherein, cantilever type reduction gear box includes: one part of the straight-tooth transmission box is arranged in the walking frame body, and the other part of the straight-tooth transmission box extends out of the walking frame body; the planetary transmission case is connected with the other part of the straight tooth transmission case and extends out of the walking frame body; the driving chain wheel is connected with a power output part of the planetary transmission case extending out of the walking frame body.
Further, the crawler belt device further includes: the oil temperature sensor is arranged on the cantilever type speed reducer structure and used for detecting the temperature of hydraulic oil of the speed reducer structure; the encoder is arranged on the cantilever type speed reducer structure and used for detecting the walking speed of the crawler type excavating equipment; the stator temperature measuring sensor is arranged on the cantilever type speed reducer structure and used for detecting the temperature of the driving motor of the cantilever type speed reducer structure; and the control system is respectively and electrically connected with the oil temperature sensor, the encoder and the stator temperature measuring sensor.
Compared with the prior art, the intelligent continuous mining equipment for the strip mine provided by the embodiment of the invention has the following advantages:
1. according to the intelligent continuous mining equipment for the strip mine, the main frame body, the rear frame body and the support are connected together at one time through the connecting device, so that the connection is fast and convenient, and the structure of the frame body is optimized.
2. The connecting device provided by the embodiment of the invention can be used for connecting the main frame body with the rear frame body, the main frame body with the supporter and the main frame body with the rear support oil cylinder through the additionally arranged reinforcing lug plates, the front and rear frame connecting pin shafts, the supporter connecting pin shaft and the like, and the structure that flanges are respectively arranged on the main frame body and the rear frame body and a positioning cylindrical pin and a threaded hole for fastening are arranged on the flange surface in the prior art is eliminated, so that the connecting structure between the front and rear frames is greatly simplified, the equipment is convenient to maintain and disassemble, meanwhile, the connecting strength is improved, the processing manufacturability of the main frame body is ensured, the structural space is optimized, and the connecting reliability is ensured.
3. Compared with the walking part of the traditional excavating equipment, the walking part of the embodiment has the advantages that the driving device directly drives the walking speed reducer to output power by using the driving motor, and compared with the traditional hydraulic driving, the walking part has the advantages of low driving rotating speed, high starting torque and large traction force, and is suitable for large-scale open pit coal mine excavating operation.
4. The invention adopts the cantilever type reducer structure, so that the power output part for connecting the driving chain wheel is suspended outside the walking frame body, and when the speed reducing mechanism and the driving chain wheel suspended outside the walking frame body are maintained, the parts can be conveniently installed or disassembled without disassembling the whole reducer box body, thereby greatly reducing the labor intensity of workers and improving the labor productivity.
5. According to the invention, the oil temperature sensor, the encoder and the stator temperature measuring sensor are arranged on the cantilever type speed reducer structure, so that the functions of dynamic monitoring of the running data of the speed reducer system, remote screen data display and remote human intervention can be realized through the control system, and the walking intelligentization and visualization requirements of the crawler-type mining equipment are met.
The present invention will be described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a perspective view of an intelligent continuous mining apparatus for a strip mine according to an embodiment of the present invention;
FIG. 2a is a perspective view of a first perspective of the frame portion of the present invention;
FIG. 2b is a partial exploded view of the frame portion of the present invention;
FIG. 3 is a second perspective view of the frame portion of the present invention;
FIG. 4 is a third perspective view of the frame portion of the present invention;
FIG. 5 is a cross-sectional view of the frame portion connecting pin arrangement of the present invention;
FIG. 6a is a front view of the walking part of the present invention;
FIG. 6b is a cross-sectional view of a top view of the walking part of the present invention;
FIG. 7 is a front view of the cantilevered retarder configuration of the present invention;
FIG. 8 is a cross-sectional view taken along line K of FIG. 7;
FIG. 9a is a cross-sectional view of a top view of the cantilevered retarder structure (with drive sprocket);
FIG. 9b is a cross-sectional view of a top view of the cantilevered retarder structure (without the drive sprocket);
FIG. 10 is a cross-sectional view of a top view of the spur gear box of the present invention;
FIG. 11 is a cross-sectional view of a top view of the planetary transmission of the present invention;
FIG. 12 is a perspective view of the walking frame body of the present invention;
FIG. 13 is a front view of the walking frame body of the present invention;
FIG. 14 is a view from direction F-F of the undercarriage body shown in FIG. 13;
FIG. 15 is a perspective view of a square coupling plate of the present invention;
FIG. 16 is a perspective view of the drive sprocket of the present invention;
FIG. 17 is a block diagram of the control system of the present invention;
FIG. 18 is a partially enlarged view of the traveling part of the present invention;
fig. 19 is a partially enlarged schematic view of the tension pulley set of the present invention.
Detailed Description
As shown in fig. 1, which is a schematic view of an intelligent continuous mining equipment for a strip mine according to an embodiment of the present invention, as can be seen from fig. 1, the intelligent continuous mining equipment for a strip mine according to an embodiment of the present invention includes a frame portion 4 and a traveling portion 5, the frame portion 4 includes a
Specifically, the intelligent continuous mining equipment for the strip mine comprises a frame part 4 which is used as a basic supporting part of the whole equipment and is used for connecting other parts into a whole, and a walking part 5 which is used for driving the equipment to walk is arranged at the lower part of the frame part 4. In addition, the equipment of the embodiment of the invention also comprises a cutting part 1, a loading part 2, a transportation part 3, a dust removal system 6, a crushing part 7, a
When the strip mine needs to be mined, the equipment is driven to walk to a required position through the walking part 5, materials are cut through the up-and-down swinging of the cutting part 1, the materials cut by the cutting part 1 are collected through the loading part 2, the materials loaded by the loading part 2 are transported to the rear end of the equipment through the transporting part 3, meanwhile, the large materials loaded by the transporting part 3 are crushed through the crushing part 7 to meet the requirement of the size of the transported materials, dust generated in the cutting process of the cutting part 1 is absorbed and filtered through the dust removal system 6, the action control of all hydraulic actuating elements of the whole equipment is realized through the
The connecting device of the embodiment of the invention comprises: the first connecting structure is used for respectively and rotatably connecting the main frame body with the upper part of the rear frame body and the pair of rear supporting oil cylinders of the main frame body and the hydraulic part at one time; the second connecting structure is used for respectively and rotatably connecting the main frame body and the lower part of the rear frame body and the main frame body and the support together at one time; and a third connecting structure for connecting the supporter and the rear support cylinder together so that the supporter can be correspondingly supported or retracted by the telescopic of the support cylinder.
Wherein, first connection structure includes: a front and rear support connecting pin shaft penetrates through the upper part of the main support body, the upper part of the rear support body and the rear support oil cylinder body; a pair of first reinforcing ear plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of second connecting ear plates, and the upper parts of the first reinforcing ear plates are provided with upper through holes; a pair of second reinforcing ear plates which are arranged on the main frame body and are respectively positioned at the outer sides of the pair of first reinforcing ear plates, and upper through holes are arranged at the upper parts of the second reinforcing ear plates; a pair of third reinforcing ear plates arranged on the rear frame body, wherein the upper parts of the third reinforcing ear plates are provided with upper through holes; the front and rear frame connecting pin shaft penetrates through the upper through holes in the upper portions of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate, the second connecting lug plate and the first connecting lug plate, and the main frame body is rotatably connected with the upper portion of the rear frame body, the main frame body and the cylinder body of the rear support oil cylinder respectively.
The second connecting structure includes: a support connecting pin shaft penetrates through the lower part of the main frame body, the lower part of the rear frame body and the support; the lower through holes are respectively arranged at the lower part of the second reinforcing lug plate, the lower part of the third reinforcing lug plate, the lower part of the first reinforcing lug plate and the lower part of the second connecting lug plate; the lower through holes at the lower parts of the second reinforcing lug plate, the third reinforcing lug plate, the first reinforcing lug plate and the second connecting lug plate and the pin holes on the supporting device connecting lug plate are penetrated by the supporting device connecting pin shaft, and the main frame body is respectively and rotatably connected with the lower part of the rear frame body and the main frame body and the supporting device.
The third connecting structure includes: a rear support oil cylinder connecting pin shaft penetrating through the support and the rear support oil cylinder; two pairs of oil cylinder connecting lug plates with pin holes are arranged on the support, and a piston rod for supporting the oil cylinder is arranged between the oil cylinder connecting lug plates; and the rear support oil cylinder connecting pin shaft penetrates through the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates, and the piston rods of the pair of rear support oil cylinders and the two pairs of oil cylinder connecting lug plates are respectively and rotatably connected together.
The main frame body is provided with two pairs of first connecting lug plates with upper through holes and lower through holes, and a cylinder body of a rear support oil cylinder is arranged between the first connecting lug plates; a pair of second connecting lug plates with upper through holes and lower through holes are arranged on the main frame body and positioned on the outer sides of the two pairs of first connecting lug plates; the support is provided with a pair of support connecting lug plates with pin holes. The support connecting pin shaft is parallel to and located under the front and rear frame connecting pin shaft, and the axis of the rear support oil cylinder connecting pin shaft is parallel to the axis of the front and rear frame connecting pin shaft.
Specifically, as shown in fig. 2a to 4, in the frame portion 4 of the present embodiment, in addition to the two pairs of first connecting
In this embodiment, the second reinforcing
In addition, in this embodiment, the lower portions of the second reinforcing
Correspondingly, a third reinforcing ear plate upper through
In addition, the connecting device of the present embodiment further includes: two pairs of cylinder connecting
During assembly, as shown in fig. 5, an upper through hole and a lower through hole are respectively designed on the upper portion and the lower portion of the first connecting ear plate, the second connecting ear plate, the first reinforcing ear plate and the second reinforcing ear plate on the
It should be noted that, during assembly, the number of the front and rear
Since the frame portion of the present embodiment is a basic component of the entire equipment, the main frame body is provided with the following structures in addition to the above-described structures: a cutting part connecting lug plate (as shown in fig. 2 a) for connecting the frame part 4 and the cutting part 1 through a cutting part connecting pin 406 is arranged on both sides of one end (namely, the front end of the main frame body, wherein the front end refers to one end of the frame part for installing the cutting part, and the end for installing the support is the rear end, which is similarly understood to equip other parts) of the
The frame portion of this embodiment, it is first through addding on the body frame body, the otic placode is strengthened to the second, add the third on the back support body and strengthen the otic placode, and through the preceding back frame connecting pin axle, supporter connecting pin axle and back support hydro-cylinder connecting pin just can be with the body frame body with the back support body, the body frame body and supporter, the body frame body is in the same place with back support hydro-cylinder interconnect, the prior art need be at the body frame body cancelled, set up the flange on the back support body respectively, and install the structure of location cylinder round pin and the screw hole that is used for the fastening on the flange face, greatly simplify the connection structure between the front and back frame (be main frame and back support body), and link together the body frame body and back support body owing to need not adopt a plurality of bolts, make equipment maintenance dismantlement simple. The first and second reinforcing ear plates which are additionally arranged increase the width of the main frame body, improve the connection strength between the main frame body and the rear frame body, avoid the problem of poor processing manufacturability caused by flange connection in the prior art, ensure the connection reliability of the main frame body and the rear frame body, save the design space and optimize the design structure.
The traveling unit 5 of the present embodiment is installed below the frame unit 4, and includes a pair of crawler traveling devices for traveling the driving equipment on both sides of the frame unit.
Each crawler belt traveling device includes: a walking frame body connected with one side of the bottom of the main frame body of the frame part; the driving device is arranged on the walking frame body and positioned at one end of the walking frame body and used for providing driving force, and is provided with a driving motor, a driving chain wheel and a cantilever type speed reducer structure; the driven device is arranged on the walking frame body and positioned at the other end of the walking frame body, and is provided with a tensioning wheel set and a tensioning adjusting mechanism for adjusting the tensioning force of the tensioning wheel set; a pair of tension wheels surrounding the tension wheel set and a crawler belt driving a chain wheel; a portion of the cantilevered type speed reducer structure with the driving motor therein is installed in the
Wherein, cantilever type reduction gear structure includes: a cantilever
The cantilever type reduction gear structure of the present embodiment has a cantilever type
Wherein, a part of the straight-tooth transmission case is arranged in the
The second straight-tooth transmission mechanism is arranged in the cavity with an opening at one side (namely, the side facing the viewer when the walking part is in the position shown in fig. 9) of the overhanging box body, and the cavity with an opening at the other side (namely, the side facing away from the viewer when the walking part is in the position shown in fig. 9) of the overhanging box body is used for arranging one part of the planetary transmission mechanism (namely, the first-stage planetary transmission assembly described later) in the cavity with an opening.
The planetary transmission mechanism is provided with a primary planet carrier and a secondary planet carrier, and a chain wheel coupling disc 542 connected with the driving
Wherein, the cantilever type
The speed reducer structure of this embodiment integrates elements such as speed reduction transmission in the cantilever type speed reducer box for equipment integrated level is high, the structure is compacter.
As shown in fig. 9a, 9b and 10, the first spur gear mechanism of the present embodiment includes a first spur gear assembly, which includes a first
During assembly, the first
In addition, a driving
In order to form the reduction gear box of this embodiment into a suspended reduction gear box, the traveling
When the speed reducer structure of this embodiment is assembled with the traveling frame body, a part of the straight-tooth transmission case (i.e., the square case body) in which the speed reduction transmission device is assembled is required to be installed at a fixed position in the traveling
1. first to sixth shaft transmission assemblies are assembled in a straight gear transmission case, a power output shaft of the driving
It should be noted that, the connection mode of each transmission assembly and the straight-tooth transmission case may refer to a connection mode in which the transmission assembly is mounted on the transmission case in the prior art, and after each transmission assembly is mounted on the transmission case, a transparent cover is further required to seal, prevent dust and axially position, and a related connection mode is not described here.
2. The upper and lower flange plates 5064 and 5065 of the square case and
3. One side of the square box body (the side of the square box body, which is far away from the cantilever box body) is connected and fixed with one side of the
4. The square box of the straight-tooth transmission box is fastened and connected with the upper flange plate 5064 and the lower flange plate 5065 of the
After the above operations are completed, the square box body of the straight-tooth transmission case is fixed inside the traveling
After the spur gear box and the traveling frame body, in which the reduction gear is assembled, are assembled, a planetary gear box and a drive sprocket (shown in fig. 9a, 9b, and 11) are assembled as follows:
1. assembly of the Primary planetary drive Assembly 540
First, first-stage ring gear 574 is installed in cavity 5390 (i.e., first-stage ring gear hole pocket) on one side (i.e., the side facing away from the viewer) of the suspension box of the straight-tooth transmission case as shown in fig. 10, and first-stage ring gear 574 is pressed into first-stage ring gear hole pocket of the straight-tooth transmission case by using M24x50 screw 564 and spring washer, so that first-stage ring gear 574 is fixed on the suspension box.
Then, the primary planet gears 565, the primary planet gear pins 566, the SL18500 bearings 567, the distance sleeves a and B568, the retainer rings 570, the primary sun gears 569, the distance pads a 571, the retainer rings 572 and the primary planet carriers 573 are assembled (the assembling method is similar to the method for assembling the planetary transmission assembly in the prior art and is not repeated here), and the assembled assembly is installed in the inner ring gear holes of the primary inner ring gear 574, so that the outer spline of the sun gear shaft of the primary sun gear 569 is meshed with the inner spline of the output gear of the six-shaft transmission assembly in the assembled straight-tooth transmission case, and meanwhile, the primary sun gear 569, the primary planet gears 565 and the primary inner ring gear 574 are meshed with each other. In this way, the six-shaft transmission assembly can transmit the output power to the primary sun gear 569, the primary planet gears 565 and the primary planet carrier 573 in sequence through the output gear, so as to realize primary planet speed reduction. Since first-stage ring gear 574 is fixed, first-stage sun gear 569 is a driving member, and first-stage carrier 573 is a driven member.
2. Assembly secondary planetary drive assembly 541
After the primary planetary transmission assembly 540 is assembled, a phi 50 cylindrical pin 575, a M30x2x495 screw 561 and a M30x2 locknut 562 are adopted to mount a secondary annular gear 576 on a straight-tooth transmission box suspension box body (a hole or a groove used for being matched with the cylindrical pin 575 and the screw 561 is arranged at a corresponding position of the suspension box body), and the secondary annular gear is matched with a corresponding position of the suspension box body by a phi 802 circular seam allowance (the secondary annular gear is provided with an inner seam allowance, and the suspension box body is provided with an outer seam allowance).
Then, according to the method for installing the primary planetary transmission assembly, the secondary planetary gear 589, the secondary planetary gear pin shaft, the bearing, the distance sleeve, the retainer ring, the secondary sun gear 577, the distance pad, the seal ring, the secondary planetary carrier 587 and the like are assembled, and the secondary sun gear 577 is connected with the primary planetary carrier 573 in a matching manner through the inner spline and the outer spline. Thus, the output gears of the second-stage sun gear, the first-stage sun gear and the six-shaft transmission assembly are coaxial, and the power output by the output gear of the six-shaft transmission assembly can be transmitted to the second-stage planet carrier 587 through the first-stage planetary transmission assembly 540. In the secondary planetary transmission assembly, a secondary inner gear ring is fixed on a straight-tooth transmission case suspension extending case body, so that a secondary sun gear is a driving part, and a secondary planet carrier is a driven part. Wherein, the secondary planet carrier is the power output component of the planetary reducer.
3. Assembly sprocket coupling disk 542 with
After the second-stage planetary transmission assembly is assembled, the bearing seat 578 and the sprocket coupling disk 542 are sequentially sleeved outside the second-stage planet carrier 587 along the axial direction of the second-stage sun gear, so that an inner hole spline of the sprocket coupling disk 542 is meshed with an outer spline of the second-stage planet carrier 587, a part of the bearing 579 and the bearing bushing 588 are installed in the bearing seat 578, and the bearing seat 578 is rotatably connected with the sprocket coupling disk 542.
And a bearing gland 581 is arranged on the end face, away from the secondary sun gear, of the bearing seat 578, the bearing gland 581 is arranged on the end face of the bearing seat 578 through an M24x60 screw 580 and a spring washer, and a dust ring 582 and a floating oil seal 583 are arranged between the inner hole of the bearing gland 581 and the inner wall of a groove of the chain wheel coupling disc 542, which is used for arranging the bearing and the bearing seat. And a connecting disc gland 584 is installed at the end part of the secondary planet carrier 587 far away from the secondary sun gear, is fixedly connected with the end part of the secondary planet carrier 587 through an M30x50 screw 585 and a spring washer, and is provided with a sealing ring between the connecting disc gland 584 and an inner hole of the chain wheel connecting disc 542.
Then, the driving
By the method, the planetary transmission case and the straight-tooth transmission case can be connected into a cantilever type speed reducer case body, one end of the cantilever type speed reducer case body is fixed on the walking frame body, and the other end of the cantilever type speed reducer case body extends out of the walking frame body.
The straight-tooth transmission case and the planetary transmission case in the cantilever type speed reducer box body are suspended outside the walking frame body, and the power output part of the planetary transmission case is connected with the driving chain wheel, so that when a speed reducing mechanism and the driving chain wheel which are positioned in the planetary transmission case are maintained, the parts can be conveniently installed or disassembled under the condition that the whole speed reducer box body is not disassembled, the labor intensity of workers is greatly reduced, and the labor productivity is improved.
In addition, this embodiment places partial reduction gear box (being the partly of straight-tooth transmission case) in the annular space that walking frame body, drive sprocket and track formed, ingenious rational utilization walking frame body inner space, greatly avoided adopting among the prior art to install driving motor, reduction gear box etc. on walking frame body upper portion, outside and receive the risk of pounding and bumping, also provide wide space for other spare parts of walking frame body upper portion installation.
In order to meet the requirement of large traction force of the large-scale crawler-type excavating equipment, the driving motor adopted by the cantilever type speed reducer structure is a permanent magnet variable frequency synchronous motor, the permanent magnet variable frequency synchronous motor is excited by magnetic flux provided by a rare earth permanent magnet to replace excitation windings of an excitation motor, a coil or a squirrel cage of a rotor is omitted, the motor structure is simplified, and the cantilever type speed reducer structure has the advantages that the excitation motor cannot match. Compared with the prior art in which a three-phase asynchronous motor is adopted in the crawler-type excavating equipment, the permanent magnet variable frequency synchronous motor adopted as the driving motor in the embodiment has the following advantages:
1. the crawler-type excavating equipment is large-scale equipment, a permanent magnet variable frequency synchronous motor is used as a driving motor, the crawler-type excavating equipment can be started in a full-load manner by limit torque, and the starting torque is large.
2. The rotor winding of the permanent magnet variable frequency synchronous motor has no induced current and no rotor resistance and hysteresis loss, so that the temperature rise of the driving motor is low and the efficiency is high.
3. The permanent magnet variable frequency synchronous motor adopts a permanent magnet, the rotor winding of the motor has no induced current, and the power factor is much higher than that of an excitation motor.
4. The permanent magnet variable frequency synchronous motor saves a coil or a squirrel cage of a rotor, simplifies a motor structure, is smaller in size, lighter in weight, simple in structure and reliable in operation, and can be used as a driving motor of the crawler-type excavating equipment of the embodiment, so that a part of the cantilever type speed reducer structure for arranging the driving motor can be arranged in the walking frame body, the inner space of the walking frame body is ingeniously and reasonably utilized, and the driving motor is prevented from being damaged.
The cantilever type speed reducer structure of the present embodiment further includes, in addition to the structure having the above-described features: an oil temperature sensor 556 (shown in fig. 7 and 8) mounted on the cantilever type reducer structure for detecting the temperature of the hydraulic oil of the reducer structure; an encoder 555 (shown in fig. 9 a) mounted on the cantilevered decelerator structure for detecting the travel speed of the tracked mining apparatus; a stator temperature sensor (not shown) mounted on the cantilever type reducer structure for detecting the temperature of the driving motor; the oil temperature sensor 556, the encoder 555 and the stator temperature measuring sensor are electrically connected to the control device of the electric part 9, respectively. The cantilever type speed reducer structure of the embodiment is reserved with an intelligent data interface, namely, a walking speed encoder 555, an oil temperature sensor 556, a stator temperature measuring sensor and the like are arranged in the cantilever type speed reducer structure, and the elements are electrically connected with a control device of the electric control part 9, so that the functions of dynamic monitoring of operation data of the cantilever type speed reducer structure, remote screen data display and remote human intervention can be realized through the control device, and the intelligent and visual requirements of equipment walking are met.
During assembly, the encoder 555 of this embodiment is installed in the cover that passes through greatly of the four-
To meet the above-mentioned intelligent and visual requirements of the structure of the cantilever-type speed reducer according to the present embodiment, the present embodiment may adopt a control device shown in fig. 17, which includes: a Semiconductor Test System (STS) main control module respectively connected with the oil temperature sensor 556 and the encoder 555; the motor control module is connected with the stator temperature measuring sensor; and the display module is connected with the STS main control module and the motor control module. Further, the control system further includes: the walking comprehensive control module is respectively connected with the STS main control module and the motor control module through a CAN bus; and the frequency converter, the pressure relay and the brake electromagnetic valve are connected with the walking comprehensive control module.
The control procedure of the control device of the present embodiment is briefly described below.
The oil temperature sensor 556 and the encoder 555 transmit parameters such as the temperature of the hydraulic oil and the equipment traveling speed measured when the cantilever type speed reducer structure works to the STS main control module, and then the measured temperature and speed data are displayed through a display screen connected with an RS232 interface of the STS main control module. The stator temperature measurement sensor transmits the detected temperature data of the driving motor to the APM analog quantity or the motor control module, and the temperature data is displayed through a display screen (a Chinese display can be adopted in the embodiment) connected with an RS232 interface of the APM analog quantity or the motor control module. Through a CAN bus, the TCC walking integrated control module processes signals obtained by the STS main control module and the motor control module and then transmits the processed signals to actuating mechanisms such as a frequency converter, a brake solenoid valve, a pressure relay and the like, thereby realizing the speed regulation and braking functions of the cantilever type speed reducer structure.
The crawler traveling device of this embodiment includes, in addition to the above-mentioned driving device, a driven device installed on the traveling
Specifically, as shown in fig. 19, the tension pulley set 508 of the embodiment includes a
The tensioning adjusting mechanism comprises a
The
Tensioning of the
In this embodiment, a pair of crawler traveling devices are symmetrically installed at the lower ends of the left and right sides of the frame portion, so that the traveling portions are in a grounding state, corresponding power is provided by the driving
Compared with the traditional walking mechanism of the excavating equipment, the walking part of the invention directly drives the cantilever type speed reducer structure to output power by using the driving motor in a driving mode, has the characteristics of low driving rotating speed, high starting torque, large traction force and the like compared with the traditional hydraulic driving, and is suitable for large-scale open pit coal mine excavating operation. Compared with the prior art, the crawler belt tensioning device has the advantages that the tensioning oil cylinder is used for pushing the tensioning wheel set to achieve a crawler belt tensioning function, the oil cylinder is large in thrust, high in strength, simple to operate, stable in performance and convenient to install.
Although the present invention has been described in detail, the present invention is not limited thereto, and those skilled in the art can modify the principle of the present invention, and thus, various modifications made in accordance with the principle of the present invention should be understood to fall within the scope of the present invention.
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