Universal detonation control platform and detonation control method

文档序号:1001106 发布日期:2020-10-23 浏览:39次 中文

阅读说明:本技术 一种通用型起爆控制平台及起爆控制方法 (Universal detonation control platform and detonation control method ) 是由 刘浪 徐广� 薛丹丹 于 2020-07-29 设计创作,主要内容包括:本发明公开了一种通用型起爆控制平台及起爆控制方法,包括背夹手持机和弹片式控制器,两者通过背夹转接板相连,解决了现有数码电子雷管起爆器与手持机无线分离,通信不稳,速度慢的问题,同时本发明提供了一种手持机和弹片式控制器之间的标准通信协议,背夹手持机作为一种标准控制平台,可同不同厂家的控制器匹配通信,另外,所述起爆控制平台设有云端后台服务器,可通过wifi通信或者手机网络通信与控制器进行信息交互,方便起爆器生产厂家,雷管厂和爆破公司进行实时管控和数据查看,有利于后期质量追溯和安全监管。(The invention discloses a universal detonation control platform and a detonation control method, wherein the universal detonation control platform comprises a back-clip hand-held machine and a shell fragment type controller which are connected through a back-clip adapter plate, so that the problems of wireless separation, unstable communication and low speed of the conventional digital electronic detonator and the hand-held machine are solved.)

1. The utility model provides a general type control platform that explodes, its characterized in that, explodes control platform and is held the machine for the back splint, holds the machine back and be shell fragment formula controller, and both link to each other through the back splint keysets, furtherly, the back splint hold the machine and include the scanning head, the terminal, the camera, wherein the scanning head is located handheld machine top, the terminal is located handheld machine bottom terminal surface, the camera is located handheld machine upper portion.

2. The universal initiation control platform according to claim 1, wherein the handset and the shrapnel type controller are in communication in a wired or wireless manner, the overall format of the communication message comprises a message start mark, a message header, a message body and a message check, and the communication manner is a standard communication protocol established by the invention.

3. The universal initiation control platform according to claim 2, wherein the communication commands between the handset and the shrapnel type controller mainly comprise communication loop test, detonator bus reset, detonator bus preparation, bus current and voltage test, detonator detection, detonator timing, high-voltage charging, detonator initiation, controller calibration, controller reset and network anomaly detection.

4. The universal detonation control platform according to claim 1, wherein the detonation control platform is provided with embedded software, an APP control program and a cloud background server.

5. The universal initiation control platform according to claim 4, wherein the embedded software mainly comprises an input/output (IO) task module, a serial port data processing module, a detonator operation task module, an engineering mode task module, a clock calibration module, an interrupt module, a TIM4 task scheduling module, and a communication data transceiving module.

6. The universal initiation control platform according to claim 4, wherein the APP control program function options include detonator item management, code scanning entry, detonator network detection, time service, initiation and data upload.

7. The universal detonation control platform according to claim 4, wherein the cloud background server can perform information interaction with the controller through wifi communication or mobile phone network communication, and the information interaction mainly comprises log query, data query, APP/firmware upgrade and password file management, equipment management, detonator enterprise management and authority management and user management.

8. The universal initiation control platform according to claim 1, wherein the controller communicates with the electronic detonator by using a differential signal transmission technology, a frame of data to be communicated comprises data definition bits, bit data bits, check bits and an end bit, and the start and the end of each bit of data to be communicated are all marked by level inversion.

9. The universal initiation control platform according to claim 8, wherein the communication process between the controller and the electronic detonator is as follows: the controller sends a voltage signal encrypted by the data definition bit to the electronic detonator, and the electronic detonator returns a current signal encrypted by the data definition bit to the controller; the controller calls the electronic detonator in a broadcasting mode, and the electronic detonator receives the broadcasting of the controller and matches with the unique identity to realize handshaking; the controller sends the communication command to the electronic detonator through the bus, and the electronic detonator receives the command and responds to the command.

10. A generic detonation control platform according to claim 2, characterised in that the piggyback handset is adapted to operate as a standard control platform and to communicate with different controllers in accordance with the standard communication protocol.

11. A detonation control method based on the universal detonation control platform is characterized by comprising the following steps:

1) the method comprises the following steps of (1) logging in, firstly starting up, enabling a priming personnel to select a proper logging mode for logging in, and verifying identity information through a user logging module and a data processing verification module;

2) inputting project information, applying for an authorization file from a public security supervision data center, importing the authorization file into an initiator in an on-line mode and an off-line mode, and then inputting a contract number, a project number, a unit code and an identity card of an exploder to verify the information;

3) inputting a bar code, inputting detonator information by scanning a bar code label, and setting delay time on line;

4) network detection, namely performing networking detection on the recorded detonators, and entering the next step when the detonators are qualified;

5) timing and detonating, namely timing the detonator, clicking to confirm detonating to enter detonating charging after timing is finished, clicking to confirm after network current is confirmed to be normal, and inputting a graphic password within 50s to finish detonating;

6) and uploading detonation data, and uploading the detonated data to a public security detonator control platform and a background cloud server respectively.

12. The detonation control method based on the general detonation control platform according to claim 11, characterized in that the step 3) further comprises presetting a delay, modifying the delay, and manually inputting options, wherein the presetting of the delay can be carried out on the delay time of the detonators in batch; modifying the delay can modify the recorded delay time in batch; manual entry is mainly a measure taken in the case of a damaged barcode.

13. The detonation control method based on the general detonation control platform according to claim 11, wherein the uploaded data in step 6) includes information related to detonators, contract item numbers, detonation time, detonation locations, and information related to detonation detonators.

Technical Field

The invention belongs to the field of detonation equipment, and particularly relates to a universal detonation control platform and a detonation control method

Background

In the period of large-scale construction in China, a large amount of blasting operation is needed for various constructions and mining, the digital electronic detonator can realize the control of the detonation process through logic control and two-way communication, and the digital electronic detonator has long-term development and remarkable achievement in recent years, replaces the traditional detonator with the potential of reserve to become a new star in civil explosion history, and is popularized and used in part of provinces and cities in China at present.

The existing exploder has a single explosion function, can only explode digital detonators corresponding to the same explosion process, and has the defects of multiple types, inconvenience for later supervision, unstable communication, low speed, high price, inconvenience for use and the like. The detonator is used as a controller of the electronic detonator, the safety and the reliability of the detonator ensure the safety of the whole blasting system, and meanwhile, the detonator belongs to products strictly controlled by the state, and the whole processes of production, circulation, storage, use and the like are strictly managed, so that the detonator is provided with a background management system for monitoring the flow direction of the detonator and inquiring data, and the detonator has important significance for safety supervision and quality tracing of the electronic detonator.

Disclosure of Invention

The invention aims to solve the problem that the existing detonator can only detonate digital detonators of the same process, provides a novel detonator design structure, solves the problems of wireless separation, unstable communication and low speed of the existing digital electronic detonator and a hand-held set, and simultaneously provides a standard communication protocol of the hand-held set and a controller, which can meet the requirement that controllers of different manufacturers communicate with the back-held set.

In order to achieve the purpose, the invention provides a universal detonation control platform, which adopts the following technical scheme:

the utility model provides a control platform is exploded to general type, includes that the back splint is held the machine, holds quick-witted back and is the shell fragment formula controller, and both link to each other through the back splint keysets.

The back-clamping hand-held machine further comprises a scanning head, a wiring terminal and a camera, wherein the scanning head is positioned at the top of the hand-held machine and used for scanning a bar code label, and the wiring terminal is positioned on the end face of the bottom of the hand-held machine and used for connecting a detonator leg wire; the camera is positioned on the upper part of the handset and can be used for face recognition.

Furthermore, the inside screw post that is equipped with of back splint handheld machine for the installation circuit board.

The back splint integrated initiator can be conveniently placed by matching with a handle or a seat inflator, or the wrist strap is selected for convenient carrying, so that the back splint initiator can be prevented from falling.

The back clip handset and the controller are communicated in a wired or wireless mode, and the overall format of the communication message comprises a message start mark, a message header, a message body and a message check, and is a standard communication protocol established by the invention.

Further, the communication command between the back-clamp handset and the controller mainly comprises communication loop test, detonator bus reset, detonator bus preparation, bus current and voltage test, detonator detection, detonator time service, high-voltage charging, detonator detonation, controller calibration, controller reset and network anomaly detection.

The controller communicates with the electronic detonator by adopting a differential signal transmission technology, the controller sends a voltage signal encrypted by a data definition bit to the electronic detonator, and the electronic detonator returns a current signal encrypted by the data definition bit to the controller; the controller calls the electronic detonator in a broadcasting mode, and the electronic detonator receives the broadcasting of the controller and matches with the unique identity to realize handshaking; the controller sends the communication command to the electronic detonator through the bus, and the electronic detonator receives the command and responds to the command.

Further, the data of one frame communicated to the electronic detonator by the controller comprises data definition bits, n-bit data bits, check bits and end bits, the start and the end of each bit of data of the communication are turned into marks from the level,

further, the communication commands between the controller and the electronic detonator comprise detonator ID inquiry, state inquiry, frequency inquiry, clock calibration, detonator all-network detection, time service setting and detonation commands.

The detonation control platform is provided with embedded software, an APP control program and a cloud background server, and the APP program of the back splint detonator is mainly used for man-machine interaction and controlling the back splint detonator; the cloud background server is mainly used for counting and managing data.

The embedded software control program mainly comprises an input/output (IO) task module, a serial port data processing module, a detonator operation task module, an engineering mode task module, an external interrupt module, a TIM4 task scheduling module and a communication data transceiving module.

Further, the input/output IO task module is used for detecting a detonator port and high voltage, and the serial port data processing module is used for analyzing and subpackaging a serial port protocol and responding to a serial port command in real time; the detonator operation task module is used for single-shot reading and online Bluetooth data processing; the engineering mode task module is used for displaying the detonator UID code, reading voltage and current, reading high-voltage, reading the single detonator value and testing the buzzer.

The main functions of the APP control program comprise detonator item management, code scanning input, detonator network detection, time service, detonation and data uploading.

The cloud background server can communicate through wifi, mobile phone network communication and the detonator carry out information interaction, and the main functions comprise log query, data query, APP/firmware upgrading and password file management, equipment management, detonator enterprise management and authority management and user management.

Furthermore, the log query comprises an initiator log and a background system log, and is mainly used for analyzing problems and processing faults; the data query comprises the query of relevant detonation information such as a detonator, a contract, a project number and the like, the query of a detonation time and a detonation detonator code, and is mainly used for a company to manage detonation data; the APP/firmware upgrading and password file management are mainly used for maintaining the background exploder and updating software; the equipment management is used for binding a serial number of a mobile phone and a serial number of a controller in the production process and binding an initiator and a detonator company in the delivery process; the detonator enterprise management and authority management is mainly aimed at the market and is used for managing the detonator in a detonator factory; the user management mainly aims at the management of the priming personnel.

Further, the mechanism of communication between the cloud background server and the detonation controller is as follows: the blasting terminal control detonation equipment with the cloud control function sends a signal through the mobile terminal, the background cloud server receives the signal, and the cloud platform transmits the received signal information to the blasting terminal, so that the flow direction and the blasting condition of the blasting terminal are monitored in real time.

The invention also provides a detonation control method based on the universal detonation control platform, which mainly comprises the following steps:

1) the method comprises the following steps of (1) logging in, firstly starting up, enabling a priming personnel to select a proper logging mode for logging in, and verifying identity information through a user logging module and a data processing verification module;

2) inputting project information, applying for an authorization file from a public security supervision data center, importing the authorization file into an initiator in an on-line mode and an off-line mode, and then inputting a contract number, a project number, a unit code and an identity card of an exploder to verify the information;

3) inputting a bar code, inputting detonator information by scanning a bar code label, and setting delay time on line;

4) network detection, namely performing networking detection on the recorded detonators, and entering the next step when the detonators are qualified;

5) timing and detonating, namely timing the detonator, clicking to confirm detonating to enter detonating charging after timing is finished, clicking to confirm after network current is confirmed to be normal, and inputting a graphic password within 50s to finish detonating;

6) and uploading detonation data, and uploading the detonated data to a public security detonator control platform and a background cloud server respectively.

Further, the step 3) also has the functions of presetting delay, modifying delay and manually recording, wherein the preset delay can be used for presetting the delay time of the detonators in batches; modifying the delay can modify the recorded delay time in batch; manual entry is mainly a measure taken in the case of a damaged barcode.

Furthermore, the detection result output by the detonator networking detection in the step 4) has three states of qualified state, broken bridge wire and wrong communication.

Further, the data uploaded in the step 6) includes information related to the detonator, a contract item number, detonation time, a detonation location, and information related to the detonation detonator.

The invention has the advantages of

The invention provides a novel initiator design structure, which realizes integration of a handset and an initiation controller, and solves the problems of wireless separation, unstable communication and low speed of the conventional digital electronic detonator handset and a controller.

Drawings

Fig. 1 is a schematic structural diagram of a general detonation control platform according to an embodiment of the present invention;

fig. 2 is a hardware function conversion diagram of a general initiation control platform according to an embodiment of the present invention;

FIG. 3 is a block control diagram of a universal detonation control platform according to an embodiment of the present invention;

FIG. 4 is a flowchart of a detonation control method based on the general detonation control platform according to an embodiment of the present invention

Detailed Description

For the purpose of making the present invention more apparent, the following detailed description of the embodiments of the present invention is provided by way of specific examples and with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.

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