Full-automatic testing arrangement that tap water testing was used
阅读说明:本技术 一种水龙头试水用的全自动测试装置 (Full-automatic testing arrangement that tap water testing was used ) 是由 游卫东 于 2020-06-14 设计创作,主要内容包括:本发明公开了一种水龙头试水用的全自动测试装置,包括水槽、试水系统、水龙头放置架与检测系统,其中水槽上设置有试水系统,试水系统包括增压泵、过水管道与分流管,过水管道与水槽底部进行连通,在过水管道上设置有增压泵,增压泵连接有控制器,通过控制器控制增压泵施加在过水管道上的压力,过水管道另外一端上绕在水龙头放置架上,在过水管道上固定有多个分流管且多个分流管等间距的固定在水龙头放置架上;可以一次对多个水龙头进行试水,其中水龙头与试水系统连接比较的简单,无需浪费大量的时间去安装,这样保证水龙头试水的效率降低工作人员的劳动强度,同时也防止漏检的情况,保证水龙头出厂的质量。(The invention discloses a full-automatic testing device for testing water of a faucet, which comprises a water tank, a water testing system, a faucet rack and a detection system, wherein the water tank is provided with the water testing system, the water testing system comprises a booster pump, a water passing pipeline and flow dividing pipes, the water passing pipeline is communicated with the bottom of the water tank, the booster pump is arranged on the water passing pipeline, the booster pump is connected with a controller, the pressure exerted on the water passing pipeline by the booster pump is controlled by the controller, the other end of the water passing pipeline is wound on the faucet rack, the water passing pipeline is fixed with a plurality of flow dividing pipes, and the flow dividing pipes are fixed on the faucet rack at equal intervals; can once try water to a plurality of taps, wherein tap and the simple of trying water systematic connection comparison need not to waste a large amount of time and remove the installation, guarantees like this that the efficiency that tap tried water reduces staff's intensity of labour, also prevents the condition of lou examining simultaneously, guarantees the quality that tap dispatched from the factory.)
1. A full-automatic test device for testing water of a faucet comprises a water tank, a water testing system, a faucet rack and a detection system, wherein the water tank is provided with the water testing system; the faucet placing frame comprises a base, suspension brackets, valve body clamping assemblies, a butt joint assembly and a circulating water tank, wherein the circulating water tank is arranged above the base and is communicated with the water tank through a pipeline, a plurality of rows of suspension brackets are arranged above the base, anti-inclination stop rods parallel to the suspension brackets are arranged under each row of suspension brackets, the bottom of a faucet can be effectively prevented from inclining through the anti-inclination stop rods, an alignment assembly is arranged on each suspension bracket and comprises fixed limit blocks and sliding limit blocks, each suspension rod is fixedly provided with a plurality of fixed limit blocks which are distributed at equal intervals, one side of each suspension rod is provided with a corresponding sliding rod, a plurality of sliding sleeves are sleeved on the sliding rods and are fixed on the suspension rods, the sliding limit blocks with the same number of intervals as the fixed limit blocks on the suspension rods are arranged on the sliding rods, and one end of the suspension rods is provided with an air cylinder, a piston rod of the cylinder is fixed with the sliding rod; a valve body clamping assembly is arranged below each row of suspension brackets, the valve body clamping assembly comprises a clamping cylinder, linkage rods and discs, wherein the clamping cylinder is cylindrical, notches for yielding a water outlet pipe and a handle are formed in the top and the side surfaces of the clamping cylinder in a flashing manner, the number of the clamping cylinders corresponds to that of a faucet, the clamping cylinder is split from the middle and divided into two uniform parts, the linkage rods are respectively arranged on two sides of the faucet, each half of the clamping cylinder is respectively fixed on the two linkage rods, a sponge layer covers the inner wall of each clamping cylinder, a plurality of guide rods are fixed on a base, two guide sleeves are fixed on each guide rod, each linkage rod is respectively fixed with the two guide sleeves, a plurality of discs are arranged below each two linkage rods, a tensioning rod is hinged between each disc and the two linkage rods, and the hinge joint of the tensioning rod and the disc is not positioned in the circle center of the disc, a gear is fixed at the bottom of each disc, a plurality of gears are sleeved with a same chain, and the chain is driven by a driving mechanism; a butt joint interface is arranged right below each water tap, the butt joint structure comprises hard pipelines, a pressure bearing table is fixed on the periphery of each hard pipeline, a rubber sealing gasket covers the pressure bearing table, a conical outlet is arranged at the top of each hard pipeline and extends into a water inlet pipe of each water tap, a plurality of hard pipelines are fixed on a lifting frame, a butt joint air cylinder is arranged between the lifting frame and a base, and the hard pipelines are lifted up through the air cylinders and are butt jointed with the water taps; one side at every mounted frame is provided with detecting system, detecting system includes running water determine module and the determine module that leaks, wherein the determine module that leaks sets up under the tap delivery port and single determine module and tap one-to-one, running water determine module sets up directly over circulating water tank and single running water determine module and tap one-to-one, be provided with control panel on the base, be provided with on control panel with the running water determine module, the pilot lamp of determine module one-to-one leaks, running water determine module, the determine module that leaks is connected with the controller, the controller is connected with the pilot lamp on the control panel.
2. The fully automatic testing device for testing the water of the faucet as claimed in claim 1, wherein the water leakage detecting assembly comprises a water receiving tank and a contact type water sensor, wherein the contact type water sensor is located at the bottom of the water receiving tank, the water receiving tanks are connected by a push-pull rod, a transverse rail is arranged at each end of the push-pull rod, the transverse rail is fixed on the base through a support frame, and the push-pull rod slides along the transverse rail.
3. The full-automatic testing device for testing the water of the faucet as recited in claim 2, wherein the running water detection assembly comprises a distance detection module and a waterline deviation detection module, the distance detection module is an infrared reflective ranging sensor, the infrared reflective ranging sensors are multiple and each infrared reflective ranging sensor corresponds to the position of the faucet one by one, the infrared reflective ranging sensors are fixed on one side of the faucet, the height of the infrared reflective ranging sensors is equal to the height of the outlet of the faucet, the waterline deviation detection module is arranged on one side of the infrared reflective ranging sensors, the waterline deviation module is an infrared receiver, the infrared receiver is transversely opposite to the infrared reflective ranging sensors, and the waterline of the faucet is located between the infrared receiver and the infrared reflective ranging sensors.
Technical Field
The invention relates to a testing device for finished processing of bathroom equipment, in particular to a full-automatic testing device for water testing of a faucet.
Background
The spare part processing of tap finishes the back, the staff begins to assemble, need try water to tap after the tap equipment finishes, try water the device on the present market mainly be the pipeline that will lead to water connects to tap's water inlet, whether qualified (lead to water through to tap through the water supply by the mode of trying water, close tap's valve simultaneously, see the condition that whether tap leaks that appears, then open the valve, see whether there is unusual condition in tap's waterline), just so can guarantee tap's quality, the single tap of the single unit that present tap water testing device generally adopted tries water, the low of such work efficiency comparison, the reason that single tap of single unit test lies in: 1. the installation and splicing of the water faucet and the pipeline are complex, and the time for installing a plurality of water faucets at one time is long, so that the mode of simultaneously detecting the plurality of water faucets does not improve the detection efficiency compared with the traditional single detection mode; 2. if a plurality of water taps are detected simultaneously, the condition of missing detection is easily generated through the visual observation of workers, so that the quality of the water taps put on the market cannot be guaranteed; 3. if a plurality of taps of setting carry out flowing water simultaneously and detect, because the waterline is too easy to produce the eye flower at the in-process of observing, need one kind now and can detect a plurality of taps simultaneously and try water the device, improve tap and try water the efficiency simultaneously, need not the naked eye simultaneously and observe, the effect that tap tried water like this.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the full-automatic testing device for testing the water of the water faucet, which is convenient to simultaneously detect a plurality of water faucets, is convenient and quick to install and disassemble the water faucet and the water testing equipment, and simultaneously does not need to be observed manually during water testing detection, so that the condition of missing detection caused by manual observation is avoided, and meanwhile, the water testing equipment is automatically increased without manual operation.
In order to achieve the purpose, the scheme of the invention is as follows: a full-automatic test device for testing water of a faucet comprises a water tank, a water testing system, a faucet rack and a detection system, wherein the water tank is provided with the water testing system, the water testing system comprises a booster pump, a water passing pipeline and flow dividing pipes, the water passing pipeline is communicated with the bottom of the water tank, the booster pump is arranged on the water passing pipeline and is connected with a controller, the pressure applied to the water passing pipeline by the booster pump is controlled by the controller, the other end of the water passing pipeline is wound on the faucet rack, the water passing pipeline is fixedly provided with the flow dividing pipes, and the flow dividing pipes are fixed on the faucet rack at equal intervals; the faucet placing frame comprises a base, suspension brackets, valve body clamping assemblies, a butt joint assembly and a circulating water tank, wherein the circulating water tank is arranged above the base and is communicated with the water tank through a pipeline, a plurality of rows of suspension brackets are arranged above the base, anti-inclination stop rods parallel to the suspension brackets are arranged under each row of suspension brackets, the bottom of a faucet can be effectively prevented from inclining through the anti-inclination stop rods, an alignment assembly is arranged on each suspension bracket and comprises fixed limit blocks and sliding limit blocks, each suspension rod is fixedly provided with a plurality of fixed limit blocks which are distributed at equal intervals, one side of each suspension rod is provided with a corresponding sliding rod, a plurality of sliding sleeves are sleeved on the sliding rods and are fixed on the suspension rods, the sliding limit blocks with the same number of intervals as the fixed limit blocks on the suspension rods are arranged on the sliding rods, and one end of the suspension rods is provided with an air cylinder, a piston rod of the cylinder is fixed with the sliding rod; a valve body clamping assembly is arranged below each row of suspension brackets, the valve body clamping assembly comprises a clamping cylinder, linkage rods and discs, wherein the clamping cylinder is cylindrical, notches for yielding a water outlet pipe and a handle are formed in the top and the side surfaces of the clamping cylinder in a flashing manner, the number of the clamping cylinders corresponds to that of a faucet, the clamping cylinder is split from the middle and divided into two uniform parts, the linkage rods are respectively arranged on two sides of the faucet, each half of the clamping cylinder is respectively fixed on the two linkage rods, a sponge layer covers the inner wall of each clamping cylinder, a plurality of guide rods are fixed on a base, two guide sleeves are fixed on each guide rod, each linkage rod is respectively fixed with the two guide sleeves, a plurality of discs are arranged below each two linkage rods, a tensioning rod is hinged between each disc and the two linkage rods, and the hinge joint of the tensioning rod and the disc is not positioned in the circle center of the disc, a gear is fixed at the bottom of each disc, a plurality of gears are sleeved with a same chain, and the chain is driven by a driving mechanism; a butt joint interface is arranged right below each water tap, the butt joint structure comprises hard pipelines, a pressure bearing table is fixed on the periphery of each hard pipeline, a rubber sealing gasket covers the pressure bearing table, a conical outlet is arranged at the top of each hard pipeline and extends into a water inlet pipe of each water tap, a plurality of hard pipelines are fixed on a lifting frame, a butt joint air cylinder is arranged between the lifting frame and a base, and the hard pipelines are lifted up through the air cylinders and are butt jointed with the water taps; one side at every mounted frame is provided with detecting system, detecting system includes running water determine module and the determine module that leaks, wherein the determine module that leaks sets up under the tap delivery port and single determine module and tap one-to-one, running water determine module sets up directly over circulating water tank and single running water determine module and tap one-to-one, be provided with control panel on the base, be provided with on control panel with the running water determine module, the pilot lamp of determine module one-to-one leaks, running water determine module, the determine module that leaks is connected with the controller, the controller is connected with the pilot lamp on the control panel.
Preferably, the water leakage detection assembly comprises a water receiving tank and a contact water sensor, wherein the contact water sensor is located at the bottom of the water receiving tank, the water receiving tanks are connected through a push-pull rod, transverse rails are arranged at two ends of the push-pull rod and fixed on the base through a support frame, and the push-pull rod slides along the transverse rails.
Preferably, the flowing water detection subassembly includes distance detection module and waterline skew detection module, distance detection module is infrared ray reflection formula range sensor, infrared ray reflection formula range sensor is a plurality of and every infrared ray reflection formula range sensor and tap position one-to-one, infrared ray reflection formula range sensor fixes in one side of tap and infrared ray reflection formula range sensor's height and the department of being greater than tap's water outlet, one side of infrared ray reflection formula range sensor is provided with waterline skew detection module, waterline skew module is infrared receiver, infrared receiver is transversely relative with infrared ray reflection formula range sensor, tap's waterline is located between infrared receiver and the infrared ray reflection formula range sensor.
Compared with the prior art, the invention has the advantages that: 1. when the water test is carried out on the water faucet, the water test can be carried out on the plurality of water faucets at one time, wherein the connection of the water faucets and the water test system is simple, a large amount of time is not required to be wasted for installation, so that the water test efficiency of the water faucet is ensured, and meanwhile, whether the water faucet has a fault in the water test process is detected in a sensor piece-carrying mode, so that the labor intensity of workers is reduced, the condition of missing detection is also prevented, and the delivery quality of the water faucet is ensured; 2. the automatic butt joint mode of the water faucet and the water testing system is set, so that the butt joint speed is high, manual operation is not needed, meanwhile, the water faucet is positioned for butt joint for multiple times, the phenomenon of dislocation is avoided, the water faucet is tightly contacted, and the phenomenon of water leakage at a joint position is avoided; 3. the control panel is arranged to display the phenomenon of each water tap, so that workers can process the water taps intuitively and do not need to remove the water taps with faults immediately.
Drawings
FIG. 1 is a top view of the present invention.
Fig. 2 is a perspective view of the present invention.
Fig. 3 is a schematic view of the faucet mounting stand of the present invention.
FIG. 4 is a schematic view of a valve body clamping assembly of the present invention.
FIG. 5 is a schematic view of the docking assembly of the present invention.
FIG. 6 is a schematic view of a water leakage detection assembly according to the present invention.
FIG. 7 is a schematic view of a water flow detection assembly according to the present invention.
Wherein, 1, a water tank, 2, a water testing system, 2.1, a booster pump, 2.2, a controller, 2.3, a water passing pipeline, 2.4, a shunt pipe, 3, a faucet placing rack, 3.1, a base, 3.2, a suspension bracket, 3.3, a valve body clamping component, 3.4, a clamping cylinder, 3.5, a sponge layer, 3.6, a linkage rod, 3.61, a guide rod, 3.7, a disc, 3.8, a tension rod, 3.9, a gear, 3.10, a driving component, 3.11, a butt joint component, 3.12, a fixed limiting block, 3.13, a sliding limiting block, 3.14, a sliding rod, 3.15, a cylinder, 3.16, a circulating water tank, 3.17, an anti-inclination baffle rod, 4, a butt joint, 4.1, a hard pipeline, 4.2, a pressure bearing table, 4.3, a rubber sealing gasket, 4.4.4, a conical outlet, 4.5, a lifting frame, 4.6, a butt joint cylinder, 5, a detection system, a detection module, a water leaking module, a detection module, 5.5, a water receiving tank, 5.6, a push-pull rod, 5.7, a transverse rail, 5.8, a contact type water immersion sensor, 5.9, a control panel, 5.10 and an indicator light.
Detailed Description
As shown in figures 1-7, a full-automatic testing device for testing water of a faucet comprises a
The water leakage detection assembly 5.4 comprises a water receiving tank 5.5 and a contact type water sensor 5.8, wherein the contact type water sensor 5.8 is positioned at the bottom of the water receiving tank 5.5, the water receiving tanks 5.5 are welded and fixed through a push-pull rod 5.6, the water receiving tanks 5.5 are arranged side by side, two ends of the push-pull rod 5.6 are provided with transverse rails 5.7 (the transverse rails 5.7 are transverse rectangular holes), the transverse rails 5.7 are fixed (welded) on a base 3.1 through a support frame (two ends of the push-pull rod 5.6 are fixed with sliders in a welding mode and the sliders are sleeved on the transverse rails 5.7 and slide back and forth on the transverse rails 5.7), the push-pull rod 5.6 slides along the transverse rails 5.7, when the water leakage detection is carried out, the push-pull rod 5.6 slides to the tail ends of the transverse rails 5.7, so that the water receiving tanks 5.5 are positioned right below the water outlet of the faucet, and when the faucet leaks, liquid is deposited in the water receiving tanks 5.5, thus, the signal detected by the contact type water sensor 5.8 (ZYT-WT-1 contact type water sensor) at the bottom of the water receiving tank 5.5 is transmitted to the controller 2.2, so that the water leakage of the faucet corresponding to the contact type water sensor 5.8 is indicated, if the water leakage of the faucet does not occur, no liquid exists in the water receiving tank 5.5, the contact type water sensor 5.8 cannot detect the signal, and the controller 2.2 lights the corresponding indicator lamp 5.10, so that the observation after the detection is finished is facilitated.
The running water detection assembly 5.1 comprises a distance detection module 5.2 and a waterline deviation detection module 5.3, a rectangular frame is arranged above a circulating water tank 3.16 and fixed above the circulating water tank 3.16 in a welding mode, the distance detection module 5.2 is an infrared reflection type distance measurement sensor (YET 611 reflection type infrared photoelectric sensor), the infrared reflection type distance measurement sensors are multiple and each infrared reflection type distance measurement sensor is in one-to-one correspondence with the position of a water tap (the infrared reflection type distance measurement sensor is fixed on one side of the rectangular frame far away from the water tap in a welding mode, the distance between the water line and a probe of the infrared reflection type distance measurement sensor is detected through the infrared reflection type distance measurement sensor, when the water line is normal, the distance between the infrared reflection type distance measurement sensor and the waterline is constant (under the same pressure), when the water tap breaks down, the fault can directly reflect to the water line sprayed by the water tap, when the waterline deviates, the corresponding faucet is out of order, the infrared reflection type distance measuring sensor is welded on one side of the faucet, the height of the infrared reflection type distance measuring sensor is lower than the water outlet position of the faucet, the outer side of the infrared reflection type distance measuring sensor is provided with a waterline deviation detection module 5.3 in a welding mode, the waterline deviation detection module 5.3 is an infrared receiver (an infrared tube for receiving the infrared reflection type distance measuring sensor), the infrared receiver is transversely opposite to the infrared reflection type distance measuring sensor, the waterline of the faucet is positioned between the infrared receiver and the infrared reflection type distance measuring sensor, when the waterline deviates left and right, the waterline can deviate from the line between the infrared reflection type distance measuring sensor and the infrared receiver, when the infrared receiver detects a straight line emitted by the infrared reflection type distance measuring sensor, the waterline that shows corresponding tap has squinted normal scope, shows tap and has broken down like this, does not have the infrared reflection formula range sensor of squinting when the waterline and infrared receiver's being connected (when the waterline was passed to the infrared ray, the infrared ray can take place transmission and refraction, can the infrared ray deviate from infrared receiver like this, shows tap normal like this.
When in detection, the water taps are firstly placed on the suspension bracket 3.2 and each water tap is positioned between the two fixed limit blocks 3.12, each tap is contacted with the fixed limit block 3.12 by the poking of the sliding limit block 3.13, thus realizing the positioning, the disc 3.7 is then rotated so that the clamping cylinder 3.4 clamps the tap, while the docking assembly 3.11 docks with the water inlet of the tap, thus bringing water into the tap, then the booster pump 2.1 is used for realizing gradual boosting, the water leakage detection component 5.4 is used for detecting whether the water tap leaks water, when the water leakage detection is finished, the valve of the water tap is opened, the booster pump 2.1 is controlled to be in constant pressure, then the waterline is detected by a distance detection module 5.2 and a waterline deviation detection module 5.3, when the waterline is abnormal, the abnormal water faucet of the waterline is indicated through the indicator lamp 5.10, and thus the automatic detection of the water faucet is realized.