阅读说明：本技术 一种大米加工用凉米仓的组装、搭建方法 (Assembling and building method of rice cooling bin for rice processing ) 是由 邓全俊 于 2021-08-03 设计创作，主要内容包括：本发明涉及凉米仓搭建技术领域,且公开了一种大米加工用凉米仓的组装、搭建方法；本大米加工用凉米仓的组装、搭建方法包括以下步骤：S1：模型导入；S2：骨架打印；S3：包裹强化；S4：骨架拼接；S5：内部安装；S6：外裹料安装,本发明通过3D打印技术进行骨架的打印,3D打印技术打印的骨架更加节省材料,提高了材料的利用率,可快速直接的打印出导入的模型,有效缩短产品制作周期,要更加快速且更加便于组装搭建,相较于传统的直入式凉米仓,可对米粒进行有效缓冲,避免米粒进入凉米仓后因直接重力导致破碎,有效保证了米粒的质量,采用传统的榫卯结构进行组装拼接,从而提高了凉米仓的使用寿命以及使用安全性。(The invention relates to the technical field of cool rice bin construction, and discloses an assembling and constructing method of a cool rice bin for rice processing; the assembling and constructing method of the rice cooling bin for rice processing comprises the following steps: s1: importing a model; s2: printing a framework; s3: wrapping and strengthening; s4: splicing the frameworks; s5: mounting the inner part; s6: the outer wrapping material is installed, the framework is printed through the 3D printing technology, the framework printed through the 3D printing technology saves more materials, the utilization rate of the materials is improved, the imported model can be printed out quickly and directly, the product manufacturing period is effectively shortened, the assembly and the construction are more quickly and conveniently carried out, compared with a traditional straight-in type rice cooling bin, the rice can be effectively buffered, the rice is prevented from being broken due to direct gravity after entering the rice cooling bin, the quality of the rice is effectively guaranteed, the traditional tenon-and-mortise structure is adopted for assembly and splicing, and therefore the service life and the use safety of the rice cooling bin are improved.)

1. An assembling and constructing method of a rice cooling bin for rice processing is characterized in that: the method comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round rod with the length of 55-58cm and the diameter of 3-3.6cm, two sections of the round rod are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc;

s3: wrapping and strengthening: wrapping a 304 stainless steel iron sheet with the thickness of 0.03-0.05cm on the periphery of the solid round bar and the screw plate printed in the step S2, and fixing the solid round bar and the screw plate at an iron sheet interface in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

2. The assembling and constructing method of the rice cooling bin for rice processing according to claim 1, characterized by comprising the following steps: in step S2, the printing material is one or more of engineering plastics, photosensitive resin, rubber-like materials, metal materials, artificial bone powder or cell biological materials, the engineering plastics include one or more of ABS materials, PC materials, nylon glass fibers, PC-ABS materials, PC-ISO materials or PSU materials, the photosensitive resin includes one or more of UV resins, somosNEXT materials, somos11122 materials, somos19120 materials or epoxy resins.

3. The assembling and constructing method of the rice cooling bin for rice processing according to claim 1, characterized by comprising the following steps: in the steps S3 and S5, the welding mode includes one or more of gas tungsten arc welding, gas metal arc welding, plasma arc welding, arc welding with tubular wire, electron beam welding, laser welding, electroslag welding, and gas welding.

4. The assembling and constructing method of the rice cooling bin for rice processing according to claim 1, characterized by comprising the following steps: in the steps S2 to S5, the mortise and tenon structure includes one or more of a half-hidden dovetail joint, a thin plate mortise and tenon joint, a biscuit tenon, a threading tenon, a square wood pin and hidden band joint, a butterfly pin wood splicing plate or a shoulder tenon joint.

5. The assembling and constructing method of the rice cooling bin for rice processing according to claim 1, characterized by comprising the following steps: in the step S5, the temperature and humidity sensor is a WLHT-2S-500 type constant temperature and pressure temperature and humidity sensor, the wind sensor is a QS-FS type wind sensor, and the air cooler is an RE174VHAMC type fixed frequency air cooler.

6. The assembling and constructing method of the rice cooling bin for rice processing according to claim 1, characterized by comprising the following steps: the spiral plate in the rice cooling bin is set up at an inclination angle of 30-45 degrees, and the surface of the spiral plate is provided with air holes.

Technical Field

The invention belongs to the technical field of cool rice bin construction, and particularly relates to an assembling and constructing method of a cool rice bin for rice processing.

Background

The rice cooling bin is an essential process in the rice storage, and the water content and the temperature of rice are reduced to an adaptive level for the rice storage quality in the later stage, so that the rice cooling bin brings great help to the rice cooling work.

The existing rice cooling bin is generally in a straight-in type, rice grains are easily broken when rice is cooled, and the quality of the rice grains cannot be guaranteed; therefore, improvements are now needed in view of the current situation.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the invention provides an assembling and building method of a rice cooling bin for rice processing, which effectively solves the problems that the building of the existing rice cooling bin generally needs to purchase materials, and then the materials are cut and spliced manually, the method has low efficiency and causes material waste, when the materials are spliced, bolts are generally adopted for fixing, and when the rice cooling bin is used for a long time, the bolts are easy to rust and loosen, so that the service life of the rice cooling bin is shortened, the existing rice cooling bin is generally in a straight type, the rice grains are easy to break when the rice cooling bin is used for cooling, and the quality of the rice grains cannot be ensured.

In order to achieve the purpose, the invention provides the following technical scheme: an assembling and constructing method of a rice cooling bin for rice processing comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round rod with the length of 55-58cm and the diameter of 3-3.6cm, two sections of the round rod are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc;

s3: wrapping and strengthening: wrapping a 304 stainless steel iron sheet with the thickness of 0.03-0.05cm on the periphery of the solid round bar and the screw plate printed in the step S2, and fixing the solid round bar and the screw plate at an iron sheet interface in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

Preferably, in step S2, the printing material is one or more of engineering plastics, photosensitive resin, rubber-like material, metal material, artificial bone powder or cell biological material, the engineering plastics include one or more of ABS material, PC material, nylon glass fiber, PC-ABS material, PC-ISO material or PSU material, the photosensitive resin includes one or more of UV resin, somosNEXT material, somos11122 material, somos19120 material or epoxy resin.

Preferably, in the steps S3 and S5, the welding mode includes one or more of gas tungsten arc welding, gas metal arc welding, plasma arc welding, tubular wire arc welding, electron beam welding, laser welding, electroslag welding or gas welding.

Preferably, in steps S2 to S5, the mortise and tenon structure includes one or more of a half-hidden dovetail joint, a thin plate mortise and tenon joint, a cookie tenon, a threading tenon, a square dowel hidden band joint, a butterfly dowel wood splicing plate or a shoulder tenon joint.

Preferably, in step S5, the temperature and humidity sensor is a WLHT-2S-500 type constant temperature and pressure temperature and humidity sensor, the wind sensor is a QS-FS type wind sensor, and the air cooler is an RE174VHAMC type fixed frequency air cooler.

Preferably, the spiral plate in the rice cooling bin is set up at an inclination angle of 30-45 degrees, and the surface of the spiral plate is provided with air holes.

Compared with the prior art, the invention has the beneficial effects that: 1. according to the invention, the framework is printed by the 3D printing technology, the framework printed by the 3D printing technology saves more materials, the utilization rate of the materials is improved, the imported model can be rapidly and directly printed, the product manufacturing period is effectively shortened, and compared with the traditional steel pipe cutting and building method, the method is quicker and more convenient to assemble and build;

2. according to the rice cooling device, a spiral building structure is adopted in the interior, compared with a traditional straight-in type rice cooling bin, rice grains can be effectively buffered, the rice grains are prevented from being broken due to direct gravity after entering the rice cooling bin, the quality of the rice grains is effectively guaranteed, and a temperature and humidity sensor, a wind power sensor and an air cooler are arranged at the spiral plates on each layer, so that the rice grains can be quickly cooled, the temperature and humidity of the rice grains can be immediately mastered, and the condition that the rice grains are not completely cooled and dried is avoided;

3. according to the invention, when the rice cooling bin is assembled and built, the traditional tenon-and-mortise structure is adopted for assembling and splicing, and compared with the traditional bolt fixing, the tenon-and-mortise structure can effectively avoid the loosening condition caused by corrosion, so that the service life and the use safety of the rice cooling bin are improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a flow chart of the present invention;

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the assembling and constructing method of the rice cooling bin for rice processing of the invention comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round rod with the length of 55-58cm and the diameter of 3-3.6cm, two sections of the round rod are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc;

s3: wrapping and strengthening: wrapping a 304 stainless steel iron sheet with the thickness of 0.03-0.05cm on the periphery of the solid round bar and the screw plate printed in the step S2, and fixing the solid round bar and the screw plate at an iron sheet interface in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

The printing material is one or a combination of more of engineering plastics, photosensitive resin, rubber materials, metal materials, artificial bone powder or cell biological raw materials, the engineering plastics comprise one or a combination of more of ABS materials, PC materials, nylon glass fibers, PC-ABS materials, PC-ISO materials or PSU materials, the photosensitive resin comprises one or a combination of more of UV resin, somosNEXT materials, somos11122 materials, somos19120 materials or epoxy resin; in steps S3 and S5, the welding mode includes one or a combination of more of gas tungsten arc welding, gas metal arc welding, plasma arc welding, arc welding with tubular wire, electron beam welding, laser welding, electroslag welding, or gas welding; in steps S2 to S5, the mortise and tenon structure comprises one or more of half-hidden dovetail tenon, thin plate mortise and tenon splicing, biscuit tenon, threading tenon splicing, square wood pin and hidden belt splicing, butterfly pin wood splicing plate or shoulder tenon splicing; in the step S5, the temperature and humidity sensor is a WLHT-2S-500 type constant temperature and constant pressure temperature and humidity sensor, the wind power sensor is a QS-FS type wind power sensor, and the air cooler is an RE174VHAMC type fixed frequency air cooler; the spiral plate in the rice cooling bin is set up at an inclination angle of 30-45 degrees, and the surface of the spiral plate is provided with air holes.

Example one

An assembling and constructing method of a rice cooling bin for rice processing comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round bar with the length of 55cm and the diameter of 3cm, two sections of the round bar are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc-shaped;

s3: wrapping and strengthening: wrapping 304 stainless steel iron sheets with the thickness of 0.03cm on the peripheries of the solid round rods and the screw plates printed in the step S2, and fixing the solid round rods and the screw plates at the positions of the iron sheet interfaces in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

The rice cooling bin built by the method prints the framework through the 3D printing technology, the framework printed by the 3D printing technology saves more materials, the utilization rate of the materials is improved, the guided-in model can be printed out quickly and directly, the product manufacturing period is effectively shortened, and compared with the traditional method for cutting and building the steel pipe, the rice cooling bin is assembled and built more quickly and conveniently.

Example two

An assembling and constructing method of a rice cooling bin for rice processing comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round rod with the length of 58cm and the diameter of 3.6cm, two sections of the round rod are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc;

s3: wrapping and strengthening: wrapping 304 stainless steel iron sheets with the thickness of 0.05cm on the peripheries of the solid round rods and the screw plates printed in the step S2, and fixing the solid round rods and the screw plates at the positions of the iron sheet interfaces in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

The rice cooling bin built by the method is internally provided with a spiral building structure, compared with the traditional straight-in rice cooling bin, the rice cooling bin can effectively buffer rice grains, the rice grains are prevented from being broken due to direct gravity after entering the rice cooling bin, the quality of the rice grains is effectively guaranteed, and the temperature and humidity sensors, the wind power sensors and the air coolers are installed at screw plates on each layer, so that the rice grains can be quickly cooled, the temperature and humidity of the rice grains can be immediately mastered, and the incomplete cooling and drying condition is avoided.

EXAMPLE III

An assembling and constructing method of a rice cooling bin for rice processing comprises the following steps:

s1: model import: constructing an integral model of the rice cooling bin through software, wherein the rice cooling bin adopts a building structure with a spiral interior, guiding the rice cooling bin model into 3D printing software, disassembling components of the rice cooling bin model, and integrally dividing the rice cooling bin into a framework and an outer wrapping material;

s2: printing a framework: printing the skeleton part disassembled in the step S1 through 3D printing software, wherein the printed skeleton is a solid round rod with the length of 56cm and the diameter of 3.3cm, two sections of the round rod are both designed with tenon-and-mortise structures, and a screw plate in the rice cooling bin is printed out, the splicing surface of the screw plate and the skeleton is square, and the inner side of the screw plate and the skeleton is arc;

s3: wrapping and strengthening: wrapping 304 stainless steel iron sheets with the thickness of 0.04cm on the peripheries of the solid round rods and the screw plates printed in the step S2, and fixing the solid round rods and the screw plates at the positions of the iron sheet interfaces in a welding mode;

s4: and (3) splicing the frameworks: splicing the round rods wrapped with the iron sheet according to the integral model diagram in the step S1, fixing the two round rods through a tenon-and-mortise structure designed at the splicing position, fixedly splicing the points to form a single surface of the rice cooling bin, and fixing the surfaces in the same tenon-and-mortise structure to obtain a complete framework of the rice cooling bin;

s5: internal installation: installing and fixing an upper screw plate inside the cooled rice bin which is constructed outside in the step S5, fixing the screw plate and the framework by bolts, splicing the screw plate and the screw plate by adopting a tenon-and-mortise structure and double bolt fixation, installing a temperature and humidity sensor, a wind power sensor and an air cooler at the screw plate of each layer after the screw plate is assembled, and completing the assembly of the inside of the cooled rice bin;

s6: and (3) mounting of outer wrapping materials: and (5) wrapping the outer wrapping material outside the spliced framework in the step S4, integrally wrapping the outer wrapping material, sealing and fixing the overlapped two ports in a welding mode, and integrally assembling and constructing the cool rice bin.

According to the rice cooling bin built by the method, when the rice cooling bin is built through assembling, the traditional tenon-and-mortise structure is adopted for assembling and splicing, and the tenon-and-mortise structure is fixed by the traditional bolts, so that the loosening condition caused by corrosion can be effectively avoided, and the service life and the use safety of the rice cooling bin are improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.