阅读说明：本技术 一种高效型新材料加工用复合装置 (High-efficient type is set composite for new material processing ) 是由 张沪燕 于 2020-07-27 设计创作，主要内容包括：本发明公开了一种高效型新材料加工用复合装置,包括底板、新材料组件、安装板、控制板和电动伸缩杆,所述底板的上端固定安装有盛放槽,所述新材料组件位于盛放槽的内部,所述底板的左右两侧上端均焊接连接有竖板,且竖板的上端连接有顶板,所述盛放槽的上方设置有驱动辊,且驱动辊的外表面安装有连接带,所述连接带的外侧连接有安装带,且安装带的外表面安装有压合件,所述安装板安装在驱动辊的外侧,且最边缘两侧的驱动辊后端与驱动电机的输出端相连接。该高效型新材料加工用复合装置,不会造成气泡的产生或者局部压合不紧密的现象,且便于对便于进行快速的切除,并且能对更大面积的新材料进行全面高效的压合。(The invention discloses a high-efficiency composite device for processing a new material, which comprises a bottom plate, a new material component, a mounting plate, a control plate and an electric telescopic rod, wherein a containing groove is fixedly arranged at the upper end of the bottom plate, the new material component is positioned inside the containing groove, vertical plates are welded and connected to the upper ends of the left side and the right side of the bottom plate, a top plate is connected to the upper ends of the vertical plates, a driving roller is arranged above the containing groove, a connecting belt is arranged on the outer surface of the driving roller, a mounting belt is connected to the outer side of the connecting belt, a pressing part is arranged on the outer surface of the mounting belt, the mounting plate is arranged on the outer side of the driving roller. This high-efficient type is set composite for new material processing can not cause the production of bubble or the untight phenomenon of local pressfitting, and is convenient for carry out quick excision to being convenient for to can carry out comprehensive efficient pressfitting to the new material of bigger areas.)

1. The utility model provides a high-efficient type set composite for new material processing, includes bottom plate (1), new material subassembly (3), mounting panel (10), control panel (19) and electric telescopic handle (22), its characterized in that: the novel packaging box is characterized in that a containing groove (2) is fixedly installed at the upper end of the bottom plate (1), the novel material component (3) is located inside the containing groove (2), vertical plates (4) are welded to the upper ends of the left side and the right side of the bottom plate (1), a top plate (5) is connected to the upper ends of the vertical plates (4), driving rollers (6) are arranged above the containing groove (2), connecting belts (7) are installed on the outer surfaces of the driving rollers (6), mounting belts (8) are connected to the outer sides of the connecting belts (7), pressing parts (9) are installed on the outer surfaces of the mounting belts (8), the mounting plates (10) are installed on the outer sides of the driving rollers (6), and the rear ends of the driving rollers (6) on the two sides of the outermost;

the upper surface of the mounting plate (10) is fixedly connected with an air cylinder (12), the upper end of the air cylinder (12) is mounted on the lower surface of a transverse plate (13), balls (14) are mounted at the left end and the right end of the upper surface of the transverse plate (13) in an embedded mode at equal intervals, a connecting block (15) is mounted on the upper surface of the transverse plate (13), the upper end of the connecting block (15) is connected with an adjusting block (16), a control rod (17) penetrates through the adjusting block (16), the left end of the control rod (17) is connected with the output end of a first servo motor (18), a connecting fluted disc (20) is mounted on the outer side of the control plate (19), and the upper end of the connecting fluted disc (20) is connected with the output end of a second;

electric telescopic handle (22) set up in the outside that holds groove (2), and the upper end of electric telescopic handle (22) is installed on bearing board (23) to the inboard lower surface mounting of bearing board (23) has cutting assembly (24), the inside that holds groove (2) is provided with spacing groove (25), and the upper end of spacing groove (25) is connected with baffle (26).

2. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the top plate (5) and the bottom plate (1) form a frame structure through the vertical plate (4), and the connecting block (15) is of a sliding structure on the top plate (5).

3. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the mounting belt (8) is fixedly connected with the connecting belt (7), the inner surface of the connecting belt (7) is of a sawtooth structure, and the connecting belt (7) and the driving roller (6) form a meshing transmission structure.

4. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the pressing piece (9) is of a cylindrical structure, the pressing piece (9) is uniformly distributed on the surface of the mounting belt (8), and the pressing piece (9) and the mounting belt (8) form a rotating structure.

5. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the outer diameter of the control rod (17) is equal to the inner diameter of the adjusting block (16), the adjusting block (16) is in threaded connection with the control rod (17), and the adjusting block (16) is fixedly connected with the transverse plate (13) through the connecting block (15).

6. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the outer side surface of the control plate (19) is of a sawtooth structure, the control plate (19) and the connecting fluted disc (20) form a meshing transmission structure, and the lower end of the control plate (19) is of a sliding structure on the bottom plate (1).

7. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the cutting assembly (24) comprises an installation frame (2401), a limiting block (2402), a spring (2403), a connecting piece (2404), a blade (2405) and an installation bolt (2406), the lower end of the installation frame (2401) is connected with the limiting block (2402), the spring (2403) is installed at the lower end of the limiting block (2402), the connecting piece (2404) is fixedly connected to the lower end of the limiting block (2402), the blade (2405) is connected to the lower end of the connecting piece (2404), and the installation bolt (2406) is installed on the blade (2405).

8. The composite device for processing new high-efficiency materials as claimed in claim 7, wherein: the longitudinal section of the limiting block (2402) is T-shaped, and the limiting block (2402) is of a sliding telescopic structure in the mounting frame (2401).

9. The composite device for processing new high-efficiency materials as claimed in claim 7, wherein: the connecting piece (2404) is connected with the blade (2405) in a clamping manner, and the connecting piece (2404) is fixedly connected with the blade (2405) through a mounting bolt (2406).

10. The high-efficiency composite device for processing new materials as claimed in claim 1, wherein: the limiting groove (25) is trapezoidal in longitudinal section, the upper end of the limiting groove (25) is connected with the baffle (26) in a welding mode, the baffle (26) is symmetrically arranged relative to the vertical central axis of the limiting groove (25), and the baffle (26) is made of elastic steel sheets.

Technical Field

The invention relates to the technical field related to new material processing, in particular to a high-efficiency composite device for processing new materials.

Background

With the continuous progress of science and technology, new materials are gradually developed and applied, and many processes and steps are required to be performed in the new material processing process, wherein the new material compounding is a critical process, and a corresponding compounding device is required to be used for assisting completion, but the existing new material compounding device still has certain defects, such as:

1. the existing new material composite device is often directly pressed through a pressing plate in the composite process, and the phenomenon of bubble generation or local pressing untight is often caused in the process;

2. after the pressing is finished, the edges of the core materials after the pressing is finished are combined through the cutting device, and a common new material compounding device is inconvenient to rapidly cut off conveniently;

3. for new materials with different areas and sizes, all-around pressing operation is needed, but the existing new material compounding device cannot perform comprehensive and efficient pressing on the new materials with larger areas.

Therefore, we propose a high-efficiency type composite device for processing new materials so as to solve the problems proposed in the above.

Disclosure of Invention

The invention aims to provide an efficient new material processing composite device, which solves the problems that most new material composite devices proposed in the background art can cause the phenomenon of bubble generation or local untight pressing, are inconvenient to cut quickly and cannot comprehensively and efficiently press new materials with larger areas.

In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency composite device for processing new materials comprises a bottom plate, new material components, a mounting plate, a control plate and an electric telescopic rod, wherein a containing groove is fixedly mounted at the upper end of the bottom plate, the new material components are located inside the containing groove, vertical plates are welded to the upper ends of the left side and the right side of the bottom plate, a top plate is connected to the upper ends of the vertical plates, a driving roller is arranged above the containing groove, a connecting belt is mounted on the outer surface of the driving roller, a mounting belt is connected to the outer side of the connecting belt, a pressing part is mounted on the outer surface of the mounting belt, the mounting plate is mounted on the outer side of the driving roller, and the rear ends;

the upper surface of the mounting plate is fixedly connected with an air cylinder, the upper end of the air cylinder is mounted on the lower surface of the transverse plate, balls are mounted on the left end and the right end of the upper surface of the transverse plate in an embedded mode at equal intervals, a connecting block is mounted on the upper surface of the transverse plate, an adjusting block is connected to the upper end of the connecting block, a control rod penetrates through the adjusting block, the left end of the control rod is connected with the output end of the first servo motor, a connecting fluted disc is mounted on the outer side of the control plate, and the upper end of the connecting fluted disc is connected with the output end;

electric telescopic handle sets up in the outside that holds the groove, and electric telescopic handle's upper end is installed on the bearing board to bearing board's inboard surface mounting has cutting assembly, the inside that holds the groove is provided with the spacing groove, and the upper end of spacing groove is connected with the baffle.

Preferably, the top plate and the bottom plate form a frame structure through vertical plates, and the connecting block is of a sliding structure on the top plate.

Preferably, the connection mode of the mounting belt and the connecting belt is fixed connection, the inner surface of the connecting belt is of a sawtooth structure, and the connecting belt and the driving roller form a meshing transmission structure.

Preferably, the pressing piece is of a cylindrical structure, the pressing pieces are uniformly distributed on the surface of the mounting belt, and the pressing piece and the mounting belt form a rotating structure.

Preferably, the outer diameter of the control rod is equal to the inner diameter of the adjusting block, the adjusting block is in threaded connection with the control rod, and the adjusting block is fixedly connected with the transverse plate through a connecting block.

Preferably, the outer side surface of the control plate is of a sawtooth structure, the control plate and the connecting fluted disc form a meshing transmission structure, and the lower end of the control plate is of a sliding structure on the bottom plate.

Preferably, the cutting assembly comprises an installation frame, a limiting block, a spring, a connecting piece, a blade and an installation bolt, the lower end of the installation frame is connected with the limiting block, the spring is installed at the lower end of the limiting block, the lower end of the limiting block is fixedly connected with the connecting piece, the lower end of the connecting piece is connected with the blade, and the installation bolt is installed on the blade.

Preferably, the longitudinal section of the limiting block is T-shaped, and the limiting block is of a sliding telescopic structure in the installation frame.

Preferably, the connecting piece is connected with the blade in a clamping manner, and the connecting piece is fixedly connected with the blade through a mounting bolt.

Preferably, the longitudinal section of the limiting groove is trapezoidal, the upper end of the limiting groove is connected with the baffle in a welding mode, the baffle is symmetrically arranged around a vertical central axis of the limiting groove, and the baffle is made of an elastic steel sheet.

Compared with the prior art, the invention has the beneficial effects that: the high-efficiency composite device for processing the new material does not cause the phenomenon of bubble generation or local untight pressing, is convenient for rapid cutting, and can comprehensively and efficiently press the new material with a larger area;

1. by arranging the driving roller, the connecting belt, the mounting belt and the pressing piece, the pressing piece can move towards two sides on the upper surface of the new material component under the action of the driving roller, so that the new blanking component can be extended in the process of pressing the new material component, bubbles are prevented from being generated, and the pressing effect is better;

2. by arranging the cutting assembly, after the pressing is finished, the cutting assembly can be controlled through the action of the electric telescopic rod to cut the edge of the new material assembly, so that the tidiness of the composite edge of the new material assembly is convenient to ensure;

3. through being provided with control panel, riser and connecting gear, consequently the effect of accessible first servo motor is controlled connecting gear for can the seesaw with the control panel that is connected the fluted disc meshing, thereby drive the whole seesaw of drive roller, make the pressfitting piece can carry out compound pressfitting operation to the new material subassembly of bigger area.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is a schematic side view of the cross-sectional structure of the present invention;

FIG. 4 is a side cross-sectional view of the drive roller of the present invention;

FIG. 5 is an enlarged view of the structure at B in FIG. 4 according to the present invention;

FIG. 6 is a schematic view of the front cross-sectional structure of the driving roller of the present invention;

FIG. 7 is an enlarged view of the structure of FIG. 6 at C according to the present invention;

FIG. 8 is a schematic view of a front cross-sectional view of a cutting assembly according to the present invention.

In the figure: 1. a base plate; 2. a containing groove; 3. a new material component; 4. a vertical plate; 5. a top plate; 6. a drive roller; 7. a connecting belt; 8. mounting a belt; 9. a pressing part; 10. mounting a plate; 11. a drive motor; 12. a cylinder; 13. a transverse plate; 14. a ball bearing; 15. connecting blocks; 16. an adjusting block; 17. a control lever; 18. a first servo motor; 19. a control panel; 20. connecting a fluted disc; 21. a second servo motor; 22. an electric telescopic rod; 23. a support plate; 24. a cutting assembly; 2401. installing a frame; 2402. a limiting block; 2403. a spring; 2404. a connecting member; 2405. a blade; 2406. installing a bolt; 25. a limiting groove; 26. and a baffle plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: a high-efficiency composite device for processing new materials comprises a bottom plate 1, a containing groove 2, new material components 3, vertical plates 4, a top plate 5, a driving roller 6, a connecting belt 7, a mounting belt 8, a pressing part 9, a mounting plate 10, a driving motor 11, an air cylinder 12, a transverse plate 13, balls 14, a connecting block 15, an adjusting block 16, a control rod 17, a first servo motor 18, a control plate 19, a connecting fluted disc 20, a second servo motor 21, an electric telescopic rod 22, a supporting plate 23, a cutting component 24, a limiting groove 25 and a baffle 26, wherein the containing groove 2 is fixedly mounted at the upper end of the bottom plate 1, the new material components 3 are positioned inside the containing groove 2, the vertical plates 4 are welded at the upper ends of the left side and the right side of the bottom plate 1, the top plate 5 is connected at the upper end of each vertical plate 4, the driving roller 6 is arranged above the containing groove 2, the connecting belt, the outer surface of the mounting belt 8 is provided with a pressing part 9, the mounting plate 10 is arranged on the outer side of the driving roller 6, and the rear ends of the driving rollers 6 on the two sides of the outermost edge are connected with the output end of a driving motor 11;

the upper surface of the mounting plate 10 is fixedly connected with an air cylinder 12, the upper end of the air cylinder 12 is mounted on the lower surface of a transverse plate 13, balls 14 are mounted at the left end and the right end of the upper surface of the transverse plate 13 in an embedded mode at equal intervals, a connecting block 15 is mounted on the upper surface of the transverse plate 13, the upper end of the connecting block 15 is connected with an adjusting block 16, a control rod 17 penetrates through the adjusting block 16, the left end of the control rod 17 is connected with the output end of a first servo motor 18, a connecting fluted disc 20 is mounted on the outer side of a control plate 19, and the upper end of the connecting fluted disc 20 is connected with;

electric telescopic handle 22 sets up in the outside that holds groove 2, and electric telescopic handle 22's upper end is installed on bearing plate 23 to bearing plate 23's inboard lower surface mounting has cutting assembly 24, holds the inside that groove 2 is provided with spacing groove 25, and the upper end of spacing groove 25 is connected with baffle 26.

As shown in fig. 1, the top plate 5 and the bottom plate 1 form a frame structure through the vertical plate 4, and the connecting block 15 is of a sliding structure on the top plate 5, so that the connecting block 15 can be controlled to move left and right conveniently, the outer side surface of the control plate 19 is of a zigzag structure, the control plate 19 and the connecting fluted disc 20 form a meshing transmission structure, and the lower end of the control plate 19 is of a sliding structure on the bottom plate 1, so that the control plate 19 can move back and forth conveniently;

as shown in fig. 2, the outer diameter of the control rod 17 is equal to the inner diameter of the adjusting block 16, the adjusting block 16 is connected with the control rod 17 by threads, and the adjusting block 16 is fixedly connected with the transverse plate 13 through the connecting block 15, so that the left and right movement of the connecting block 15 can be controlled conveniently;

as shown in fig. 3, the longitudinal section of the limiting groove 25 is trapezoidal, the upper end of the limiting groove 25 is connected with the baffle 26 by welding, the baffle 26 is symmetrically arranged about the vertical central axis of the limiting groove 25, and the baffle 26 is made of an elastic steel sheet, so that the baffle 26 can be deformed;

as shown in fig. 5, the connection mode of the mounting belt 8 and the connection belt 7 is fixed connection, the inner surface of the connection belt 7 is in a zigzag structure, the connection belt 7 and the driving rollers 6 form a meshing transmission structure, so that the multiple groups of driving rollers 6 can be controlled to rotate simultaneously, the pressing pieces 9 are in cylindrical structures, the pressing pieces 9 are uniformly distributed on the surface of the mounting belt 8, and the pressing pieces 9 and the mounting belt 8 form a rotation structure, so that the friction resistance between the pressing pieces 9 and the upper surface of the new material component 3 is reduced;

as shown in fig. 8, the cutting assembly 24 includes a mounting frame 2401, a limiting block 2402, a spring 2403, a connecting member 2404, a blade 2405 and a mounting bolt 2406, the lower end of the mounting frame 2401 is connected with the limiting block 2402, the spring 2403 is mounted at the lower end of the limiting block 2402, the connecting member 2404 is fixedly connected at the lower end of the limiting block 2402, the blade 2405 is connected at the lower end of the connecting member 2404, and the mounting bolt 2406 is mounted on the blade 2405;

as shown in fig. 8, the longitudinal section of the limiting block 2402 is T-shaped, and the limiting block 2402 is of a sliding telescopic structure inside the mounting frame 2401, so that the limiting block 2402 can move up and down inside the mounting frame 2401, the connecting member 2404 is connected to the blade 2405 by a snap fit, and the connecting member 2404 is fixedly connected to the blade 2405 by a mounting bolt 2406, thereby facilitating assembly and disassembly of the blade 2405 and ensuring stability of the blade 2405.

The working principle is as follows: when the high-efficiency composite device for processing new materials is used, the new material component 3 is firstly placed in the containing groove 2, then the cylinder 12 is started, the cylinder 12 drives the mounting plate 10 to move downwards, then the driving motor 11 is started, the 2 groups of driving motors 11 rotate oppositely, the left connecting belt 7 and the left mounting belt 8 rotate clockwise, the right connecting belt 7 and the right mounting belt 8 rotate anticlockwise, and the pressing piece 9 is tightly attached to the upper surface of the new material component 3, therefore, the new material component 3 can be continuously rolled outwards under the action of the pressing piece 9, the new material component 3 can be further rolled outwards during pressing, bubbles are prevented from being generated during pressing, the inside of the new material component 3 can be more attached, meanwhile, the pressing piece 9 is of a rotating structure on the mounting belt 8, and therefore, the friction resistance between the pressing piece 9 and the new material component 3 can be reduced, preventing damage to the surface of the new material component 3;

then, a second servo motor 21 is started, so that the second servo motor 21 can drive a connecting fluted disc 20 to rotate, the connecting fluted disc 20 is meshed with the control plate 19, the control plate 19 is driven to move back and forth, the vertical plate 4, the top plate 5 and the driving roller 6 below the top plate 5 are integrally moved back and forth, and the driving roller 6 can sufficiently press the front position and the rear position of the new material component 3;

after the pressing is finished, the electric telescopic rod 22 is started, so that the electric telescopic rod 22 drives the bearing plate 23 and the cutting assembly 24 to move downwards, the cutting assembly 24 cuts the edge of the new material assembly 3 downwards, the cutting assemblies 24 are arranged on the new material assembly 3, the edge of the new material assembly 3 can be ensured to be tidy, when the new material assembly is cut, the blade 2405 is in contact with the new material assembly 3, the blade 2405 buffers in the mounting frame 2401 under the action of the limiting block 2402 at the moment, the blade 2405 is prevented from being damaged due to sudden stress, in addition, after the lower end of the blade 2405 is cut, the bottom end of the blade 2405 is in contact with the baffle 26, the baffle 26 is extruded, the lower end of the blade 2405 enters the limiting groove 25, sand is placed in the limiting groove 25, the blade 2405 can be buffered and protected, the damage caused by the fact that the cutter head of the blade 2405 directly contacts with the inside of the containing groove, the working principle of the high-efficiency composite device for processing the new material is shown.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described, and the content not described in detail in the specification belongs to the prior art known by persons skilled in the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.