阅读说明：本技术 一种高性能frp集装箱地板及其制造方法 (High-performance FRP container floor and manufacturing method thereof ) 是由 沈锋 于 2020-07-20 设计创作，主要内容包括：本发明公开了一种高性能FRP集装箱地板,其特征在于,包括如下重量份的组分：基材90-100份,玻璃纤维30-55份,氧化铝3-5份,石棉粉3-5份,聚氯乙烯1-3份,聚四氟乙烯3-8份,碳纤维5-10份,氧化铜1-3份,氯化聚乙烯2-5份,乳化剂5-8份,固化剂6-8份,增韧剂3-6份和脱模剂1-3份,相比现有技术,本发明材料易得,可以有效的节约生产成本,制作工艺简单,便于生产加工；通过制作较长的组件,便于提高组件的使用范围；通过增加添加剂,可以有效的提防火、耐腐蚀的性能,还能增加塑性。(The invention discloses a high-performance FRP container floor which is characterized by comprising the following components in parts by weight: 90-100 parts of base material, 30-55 parts of glass fiber, 3-5 parts of aluminum oxide, 3-5 parts of asbestos powder, 1-3 parts of polyvinyl chloride, 3-8 parts of polytetrafluoroethylene, 5-10 parts of carbon fiber, 1-3 parts of copper oxide, 2-5 parts of chlorinated polyethylene, 5-8 parts of emulsifier, 6-8 parts of curing agent, 3-6 parts of toughening agent and 1-3 parts of release agent, compared with the prior art, the material is easy to obtain, the production cost can be effectively saved, the manufacturing process is simple, and the production and the processing are convenient; by manufacturing longer assemblies, the application range of the assemblies is conveniently improved; by adding the additive, the fire resistance and corrosion resistance can be effectively improved, and the plasticity can be increased.)

1. The high-performance FRP container floor is characterized by comprising the following components in parts by weight: 90-100 parts of base material, 30-55 parts of glass fiber, 3-5 parts of aluminum oxide, 3-5 parts of asbestos powder, 1-3 parts of polyvinyl chloride, 3-8 parts of polytetrafluoroethylene, 5-10 parts of carbon fiber, 1-3 parts of copper oxide, 2-5 parts of chlorinated polyethylene, 5-8 parts of emulsifier, 6-8 parts of curing agent, 3-6 parts of toughening agent and 1-3 parts of release agent.

2. A high performance FRP container floor as claimed in claim 1, wherein said substrate is epoxy resin or phenolic resin.

3. The method for manufacturing a container floor as claimed in any one of claims 1 to 2, comprising the steps of:

s1: manufacturing a mould, namely uniformly dividing the container bottom plate into components capable of being spliced, and manufacturing a component mould;

s2: blending raw materials, namely mixing glass fiber into a base material, uniformly stirring, adding aluminum oxide, asbestos powder and polyvinyl chloride, fully stirring again, then adding polytetrafluoroethylene, carbon fiber and copper oxide, fully stirring again, finally adding chlorinated polyethylene, an emulsifier, a curing agent, a toughening agent and a release agent, and fully stirring to obtain a raw material;

s3: manufacturing a component, pouring the raw materials into a mold for cooling and molding, opening the mold after cooling, and taking out the component;

s4: performing finish machining on the assembly;

s5: pre-assembling the assembly after finish machining, and modifying and adjusting according to actual details;

s6: the required splicing assembly is selected according to the specific container size.

4. The method as claimed in claim 4, wherein the length of the assembly mold is greater than the length of the container when the mold is manufactured in step S1.

5. The method of claim 3, wherein the raw materials are mixed at a temperature of 230 ℃ to 300 ℃ in step S2.

6. The method of manufacturing a high-performance FRP container floor as claimed in claim 4, wherein in the step S4, the finishing comprises deburring, polishing, surface treatment and machining of necessary holes or grooves by machining.

7. The method as claimed in claim 4, wherein in the step S6, after the components are selected, the components are cut to length according to the length of the container and then assembled.

Technical Field

The invention relates to the field of manufacturing of container floors, in particular to a high-performance FRP container floor and a manufacturing method thereof.

Background

The container floor needs to have good physical properties and chemical properties, and current container floor is generally wooden, and chemical properties such as waterproof, fire prevention, corrosion resistance are all not good, in the transportation, cause certain loss easily, and physical properties such as crushing resistance, intensity are also not strong moreover, and the container floor that makes needs to be changed after using a period of time, has increased manufacturing cost.

Disclosure of Invention

In order to solve the defects of the prior art, the invention aims to provide a high-performance FRP container floor with easily available materials and good performance and a manufacturing method thereof

In order to achieve the above object, the present invention adopts the following technical solutions:

the high-performance FRP container floor is characterized by comprising the following components in parts by weight: 90-100 parts of base material, 30-55 parts of glass fiber, 3-5 parts of aluminum oxide, 3-5 parts of asbestos powder, 1-3 parts of polyvinyl chloride, 3-8 parts of polytetrafluoroethylene, 5-10 parts of carbon fiber, 1-3 parts of copper oxide, 2-5 parts of chlorinated polyethylene, 5-8 parts of emulsifier, 6-8 parts of curing agent, 3-6 parts of toughening agent and 1-3 parts of release agent.

Preferably, the base material is an epoxy resin or a phenol resin.

1. A method for manufacturing a floor for a container, comprising the steps of:

s1: manufacturing a mould, namely uniformly dividing the container bottom plate into components capable of being spliced, and manufacturing a component mould;

s2: blending raw materials, namely mixing glass fiber into a base material, uniformly stirring, adding aluminum oxide, asbestos powder and polyvinyl chloride, fully stirring again, then adding polytetrafluoroethylene, carbon fiber and copper oxide, fully stirring again, finally adding chlorinated polyethylene, an emulsifier, a curing agent, a toughening agent and a release agent, and fully stirring to obtain a raw material;

s3: manufacturing a component, pouring the raw materials into a mold for cooling and molding, opening the mold after cooling, and taking out the component;

s4: performing finish machining on the assembly;

s5: pre-assembling the assembly after finish machining, and modifying and adjusting according to actual details;

s6: the required splicing assembly is selected according to the specific container size.

Preferably, in step S1, when the mold is manufactured, the length of the module mold is greater than that of the container, so as to meet the requirements of different containers.

Still preferably, in the step S2, the temperature of the raw materials is 230 ℃ to 300 ℃ during the mixing process, so as to prevent the solidification of the raw materials.

More preferably, in the aforementioned step S4, the finishing includes deburring, polishing, surface treatment, and machining a necessary hole or groove by machining.

Further preferably, in step S6, after the components are selected, the components are cut to a length corresponding to the length of the container, and then assembled.

The invention has the advantages that: the material is easy to obtain, the production cost can be effectively saved, the manufacturing process is simple, and the production and the processing are convenient; by manufacturing longer assemblies, the application range of the assemblies is conveniently improved; by adding the additive, the fire resistance and corrosion resistance can be effectively improved, and the plasticity can be increased.

Detailed Description

The following specific examples are intended to illustrate the invention.