High-temperature soft molten steel slag accurate-control efficient cleaning crushing treatment device and method
阅读说明：本技术 一种高温软熔态钢渣精确控制高效洁净化破碎处理装置及方法 (High-temperature soft molten steel slag accurate-control efficient cleaning crushing treatment device and method ) 是由 吴跃东 吴龙 彭犇 孙健 王会刚 胡天麒 岳昌盛 闾文 于 2020-08-03 设计创作，主要内容包括：本发明涉及一种高温软熔态钢渣精确控制高效洁净化破碎处理装置及方法,所述装置包括：移动罐式喂渣机(1)、大块渣分离装置(2)、双向旋转式耐高温破碎机(3)、全封闭式密闭罩(4)、自动打水装置(5)、耐高温耐磨硬质破碎床(7)、钢渣精准测温系统、烟尘洁净化处理系统和智能监控操作系统(17)；实现了高温软熔态钢渣精确控制高效破碎和洁净化处理,破碎后钢渣粒度小于300mm超过90％,出口烟气含尘浓度为6-12mg/Nm<Sup>3</Sup>,具有钢渣粉化率高,处理效率高,自动化程度高,清洁化程度高等优点,既满足环境保护政策的要求,还能大幅提高钢渣处理经济效益,具有较好地市场前景和技术优势。(The invention relates to a high-temperature soft molten steel slag accurate control high-efficiency cleaning crushing treatment device and a method, wherein the device comprises: the device comprises a mobile tank type slag feeding machine (1), a large slag separating device (2), a bidirectional rotary high-temperature-resistant crusher (3), a totally-enclosed type closed cover (4), an automatic water pumping device (5), a high-temperature-resistant wear-resistant hard crushing bed (7), a steel slag accurate temperature measuring system, a smoke dust cleaning treatment system and an intelligent monitoring operation system (17); realizes the accurate control and high-efficiency crushing and cleaning treatment of the high-temperature soft molten steel slag, the granularity of the crushed steel slag is less than 300mm and exceeds 90 percent, and the dust concentration of the outlet flue gas is 6 to 12mg/Nm 3 Has high steel slag pulverization rate, high treatment efficiency and high automation degreeThe method has the advantages of high cleanness degree and the like, meets the requirements of environmental protection policies, can greatly improve the economic benefit of steel slag treatment, and has good market prospect and technical advantages.)
1. The utility model provides a high-efficient clean broken handle device of high temperature soft molten steel slag accurate control which characterized in that, the device includes: the device comprises a mobile tank type slag feeding machine (1), a large slag separating device (2), a bidirectional rotary crusher (3), a totally enclosed type closed cover (4), an automatic water pumping device (5), a crushing bed (7), a steel slag temperature measuring system and a smoke dust cleaning treatment system; the large slag separation device (2) is arranged inside the totally-enclosed type closed cover (4); the bulk slag separation device (2) comprises an inclined-structure high-temperature-resistant container (2-1), a large-caliber grid (2-2) and a moving device (2-3), the moving device (2-3) is arranged at the bottom of the inclined-structure high-temperature-resistant container (2-1), the large-caliber grid (2-2) is arranged at the outlet side of the inclined-structure high-temperature-resistant container (2-1) and used for separating bulk slag in molten steel slag, and the movable tank-type slag feeding machine (1) is movably arranged outside the totally-enclosed closed cover (4) and used for pouring the steel slag in the movable tank-type slag feeding machine (1) into the inclined-structure high-temperature-resistant container (2-1); the totally-enclosed closed cover (4) is positioned above the crushing bed (7), is in close contact with the crushing bed (7) and is used for realizing the complete closure of the steel slag crushing process; the bidirectional rotary crusher (3) can rotate on the crushing bed (7) in a bidirectional mode, and the automatic water fetching device (5) is arranged at the top of the inner side of the totally-enclosed type closed cover (4), so that the water fetching range can cover the whole area of the totally-enclosed type closed cover (4); the steel slag temperature measuring system is positioned at the top of the inner side of the totally-enclosed type closed cover (4) and is used for monitoring the temperature change of the steel slag in the process of crushing the steel slag; the smoke cleaning and purifying treatment system is connected with the smoke exhaust port of the totally-enclosed type closed cover (4) and is used for realizing the cleaning of the steel slag crushing treatment process.
2. The device for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag according to claim 1, wherein the smoke cleaning and processing system comprises a discharge pipeline (11), a primary coarse dust collector (12), a dehydration tower (13), a wet fine dust collector (14), a fan (15) and a chimney (16), the smoke discharge port is positioned at the top of the totally-enclosed type closed cover (4), one end of the discharge pipeline (11) is connected with the smoke discharge port, the other end of the discharge pipeline (11) is connected with the primary coarse dust collector (12), and the primary coarse dust collector (12), the dehydration tower (13), the wet fine dust collector (14), the fan (15) and the chimney (16) are sequentially connected.
3. The device for accurately controlling, efficiently cleaning and crushing the high-temperature soft molten steel slag according to claim 2, wherein the primary coarse dust collector (12) has two functions of spraying and multiple centrifugal separation, and can realize primary coarse dust removal of smoke dust in a crushing area.
4. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft-melting steel slag according to any one of claims 1 to 3, wherein the steel slag temperature measurement system comprises a variable double-wave infrared temperature measurement device (9) and a corrosion-resistant protective cover (10), and the corrosion-resistant protective cover (10) is positioned outside the variable double-wave infrared temperature measurement device (9) and used for isolating high-temperature smoke dust to protect the infrared temperature measurement device.
5. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft molten steel slag according to one of claims 1 to 3, wherein the movable slag feeding machine (1) comprises a trolley (1-1), a tilting device (1-2) and a slag tank (1-3), the tilting device (1-2) is arranged on the slag tank (1-3), and the slag tank (1-3) is arranged on the trolley (1-1) and is used for safely transporting the molten steel slag into the totally-enclosed type closed cover (4); the tipping device pours slag at a fixed point, the tipping angle of the tipping device is 10-180 degrees, and the tipping device adopts the driving of a motor to tip.
6. According to claimThe high-temperature soft-melting steel slag precise-control efficient-cleaning crushing treatment device according to any one of claims 1 to 3, characterized in that the lining material of the high-temperature-resistant container (2-1) with an inclined structure is Si3N4A composite refractory material; the mesh size of the large-diameter grid (2-2) is 250-350 mm; the bottom of the container is arranged at an angle of 15-35 degrees relative to the horizontal plane; the moving device (2-3) is a rail type trolley driven by a motor.
7. The device for precisely controlling, efficiently cleaning and crushing the high-temperature soft molten steel slag according to any one of claims 1 to 3, wherein the crushing bed (7) is a high-temperature-resistant and wear-resistant hard crushing bed, and is made of high-strength wear-resistant steel billet with a thickness of not less than 80 mm.
8. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft molten steel slag according to one of claims 1 to 3, wherein the bidirectional rotary crusher (3) is a bidirectional rotary high-temperature-resistant crusher and comprises a crusher main body, a transmission device (3-1), a driving device (3-2) and a walking trolley (3-3), the crusher main body is connected with the driving device (3-2) through the transmission device (3-1), the walking trolley (3-3) is used for driving the bidirectional rotary crusher (3) to walk, and the bidirectional rotary crusher (3) can realize clockwise and counterclockwise rotation and front-back movement crushing on a crushing bed (7) and is used for completing two functions of crushing and pushing slag in a crushing area.
9. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft molten steel slag according to one of claims 1 to 3, wherein the totally-enclosed enclosure (4) comprises an enclosure main body, an electric sealing door (6) and a slag outlet (8), the electric sealing door (6) is positioned at the left side of the enclosure (4), and the slag outlet (8) is positioned at the lower right side of the enclosure (4); the electric sealing door (6) adopts a rolling door to realize the opening and closing of the slag inlet; the slag outlet (8) is driven and controlled by a motor and has two functions of sealing and deslagging.
10. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft molten steel slag according to any one of claims 1 to 3, characterized by further comprising an intelligent monitoring and operating system (17), wherein the intelligent monitoring and operating system (17) is connected with the mobile tank type slag feeding machine (1), the large slag separating device (2), the two-way rotary crusher (3), the automatic water pumping device (5), the electric sealing door (6) of the totally-enclosed sealing cover (4), the slag outlet (8) of the totally-enclosed sealing cover (4), the steel slag temperature measuring system and/or the smoke cleaning and purifying treatment system, and is used for realizing automatic intellectualization of the steel slag crushing treatment process.
11. A method for precisely controlling, efficiently cleaning and crushing high-temperature soft molten steel slag, which preferably adopts the device of one of the preceding claims to precisely control, efficiently clean and crush the high-temperature soft molten steel slag, comprises the following steps:
(1) the method comprises the following steps that steel slag enters a mobile tank type slag feeding machine (1), an electric sealing door (6) is opened through an intelligent monitoring operation system (17), the mobile tank type slag feeding machine (1) is controlled to move to the left side of a large slag separating device (2), the steel slag is poured into a high-temperature resistant container (2-1) with an inclined structure of the large slag separating device (2), the mobile tank type slag feeding machine (1) returns to an original slag receiving position, the electric sealing door (6) is closed, and a completely closed space is formed in a crushing area;
(2) the molten steel slag in the large slag separation device (2) flows onto a crushing bed (7) through a large-caliber grid (2-2); if the large slag exists, the large slag is separated in the large slag separating device (2), after the large slag is discharged, the electric sealing door (6) is opened, and the large slag separating device (2) is controlled to leave the crushing area through the intelligent monitoring operation system (17);
(3) when the molten steel slag flows, the automatic water fetching device (5) and the steel slag temperature measuring system are started to accurately control the water fetching operation and the temperature of the molten steel slag; in order to improve the crushing efficiency of the steel slag, when the temperature of the steel slag is reduced to be close to the solid-liquid conversion temperature, the steel slag exists in a soft molten state and is easy to crush, the water beating device (5) is closed, the bidirectional rotary crusher (3) is started to carry out efficient crushing and stirring operation on the high-temperature soft molten steel slag, when the temperature of the steel slag is continuously reduced to a certain temperature (1150-;
(4) when the crushing treatment process starts, a primary coarse dust collector (12), a dehydration tower (13), a wet-type fine dust collector (14) and a fan (15) are started through an intelligent monitoring operation system (17), and smoke dust sequentially passes through a discharge pipeline (11), the primary coarse dust collector (12), the dehydration tower (13), the wet-type fine dust collector (14), the fan (15) and a chimney (16) to realize steel slag treatment and cleaning;
(5) after the temperature of the high-temperature soft molten steel slag is reduced to a certain temperature (550-.
12. The method according to claim 11, characterized in that the deslagging time of the mobile tank type slag feeder (1) is 2-4 minutes, the period of the whole crushing treatment process is 40-60 minutes, and the average water pumping speed is 0.006-0.01m3The temperature of slag tapping can be controlled by adjusting the water pumping rate at the time of/t.min; the soft melting temperature range for the crushing operation by closing the automatic water beating device (5) is 1200-.
13. The method as claimed in one of claims 11 to 12, wherein the temperature measuring range of the variable double wave infrared temperature measuring device (9) is 300-; and according to the temperature, the water fetching operation in the whole process is remotely and accurately controlled, so that the crushing efficiency of the steel slag is improved.
14. A method according to any one of claims 11-13, characterized in that the bulk-slag separating device (2) is an orbital moving device for preventing the occurrence of large slag lumps in the slag from affecting the crushing process and reducing the frequency of accidents.
15. A method according to any one of claims 11 to 14, wherein the fumes enterThe temperature of the flue gas entering the cleaning treatment system is 200-500 ℃, and the flue gas at the outlet has the dust concentration of 6-12mg/Nm through a discharge pipeline (11), a primary coarse dust collector (12), a dehydration tower (13), a wet fine dust collector (14), a fan (15) and a chimney (16)3。
16. The method according to any one of claims 11 to 15, wherein the opening, closing and operation parameter adjustment of the mobile tank type slag feeder (1), the large slag separation device (2), the bidirectional rotary high-temperature resistant crusher (3), the automatic water-pumping device (5), the electric sealing door (7), the slag outlet (8), the steel slag temperature measurement system and the smoke cleaning treatment system are controlled by an intelligent monitoring operation system (17).
Technical Field
The invention relates to a device and a method for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag, in particular to a device and a method for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag generated in the production process of steel enterprises.
Background
As a world large country for steel production, the yield of crude steel in 2019 years in China is close to 10 hundred million tons, and about 150 kilograms of steel slag is produced as a byproduct while each ton of steel is produced. However, the comprehensive resource utilization rate of steel slag in China is still at a low level, not only occupies a large amount of industrial land, but also causes great pressure on the atmosphere, soil, water resources and the like. In order to solve the current situation, the discharge and treatment of three industrial wastes become more and more strict by environmental regulations in China, and 25 yuan/ton of environmental tax is paid to smelting slag by the regulations of environmental protection tax Law executed in 2018. The steel enterprises can not discharge the waste slag at any time, which prompts the steel enterprises to seriously consider the stabilization treatment and resource utilization work of the steel slag.
At present, the steel slag pretreatment process comprises a hot stuffiness method, a hot splashing method, a roller method, a wind quenching method and other processes, but the traditional hot splashing method is very serious in pollution, the roller method and the wind quenching method are only suitable for liquid slag with good fluidity, and the hot splashing method, the roller method, the wind quenching method and other methods cannot realize steel slag stabilization treatment, cannot effectively eliminate f-CaO, and are low in steel slag utilization rate. The hot stuffy method successfully solves the problem of f-CaO in the steel slag, but has the problems of low automation degree of equipment, long hot stuffy period, low production efficiency, low hot stuffy pressure, unstable manual operation treatment effect and the like. The pressure hot-disintegrating technology is a new technology in the field of steel slag pretreatment in China, and is based on the traditional hot-disintegrating method, so that the stability treatment capacity of the steel slag is better improved, the backward manual operation mode of an excavator is changed, and the equipment of the treatment process is realized. In recent years, the steel slag is favored by various large iron and steel enterprises at home and abroad, and the heat of steel slag reconstruction engineering is brought forward at home.
The hot and cold pressing technique has some problems in the application process. The operation of the water pumping amount, the water pumping mode, the slag discharging mode and the like of the conventional steel slag rolling crushing zone is complex, the judgment is completely carried out by operators in a steel slag processing workshop through experience, and no unified standard exists, so that the steel slag of each application enterprise has large index fluctuation after being crushed; the problem of large slag in the process of crushing the steel slag exists, the crushing cannot be realized in the prior art, the large slag needs to be manually treated, and the treatment efficiency of the steel slag is influenced; the rolling and crushing process is in a semi-closed crushing space, and the effect of fully receiving smoke dust in the steel slag treatment process cannot be realized.
Disclosure of Invention
In order to solve the technical problems, the invention is based on the principle that high-temperature soft molten steel slag is easy to crush, a steel slag accurate temperature measurement system is adopted to monitor the temperature change of the steel slag crushing process in real time, different water pumping operation and crushing operation modes are implemented through an intelligent monitoring operation system according to the forms of the steel slag at different temperature stages, the operation system among different enterprises and the indexes of the crushed steel slag are unified, and the steel slag crushing treatment efficiency is improved; the movable large-block slag separation device is adopted, large-block steel slag is effectively screened, the large-block steel slag is prevented from entering a crushing bed to influence the crushing treatment process, and the steel slag treatment efficiency is greatly improved; the equipment also adopts a series type flue gas treatment system, and realizes the cleanness of the steel slag crushing treatment process. In a word, the equipment provided by the invention has high automation degree, high treatment efficiency and high cleaning degree, and can meet the requirements of high treatment efficiency and environmental protection in the steel slag crushing treatment process.
The invention relates to a high-temperature soft molten steel slag accurate control high-efficiency cleaning and crushing treatment device, which comprises: the device comprises a mobile tank type slag feeding machine (1), a large slag separating device (2), a bidirectional rotary crusher (3), a totally enclosed type closed cover (4), an automatic water pumping device (5), a crushing bed (7), a steel slag temperature measuring system and a smoke dust cleaning treatment system; the large slag separation device (2) is arranged inside the totally-enclosed type closed cover (4); the bulk slag separation device (2) comprises an inclined-structure high-temperature-resistant container (2-1), a large-caliber grid (2-2) and a moving device (2-3), the moving device (2-3) is arranged at the bottom of the inclined-structure high-temperature-resistant container (2-1), the large-caliber grid (2-2) is arranged at the outlet side of the inclined-structure high-temperature-resistant container (2-1) and used for separating bulk slag in molten steel slag, and the movable tank-type slag feeding machine (1) is movably arranged outside the totally-enclosed closed cover (4) and used for pouring the steel slag in the movable tank-type slag feeding machine (1) into the inclined-structure high-temperature-resistant container (2-1); the totally-enclosed closed cover (4) is positioned above the crushing bed (7), is in close contact with the crushing bed (7) and is used for realizing the complete closure of the steel slag crushing process; the bidirectional rotary crusher (3) can rotate on the crushing bed (7) in a bidirectional mode, and the automatic water fetching device (5) is arranged at the top of the inner side of the totally-enclosed type closed cover (4), so that the water fetching range can cover the whole area of the totally-enclosed type closed cover (4); the steel slag temperature measuring system is positioned at the top of the inner side of the totally-enclosed type closed cover (4) and is used for monitoring the temperature change of the steel slag in the process of crushing the steel slag; the smoke cleaning and purifying treatment system is connected with the smoke exhaust port of the totally-enclosed type closed cover (4) and is used for realizing the cleaning of the steel slag crushing treatment process.
The smoke dust cleaning and purifying treatment system comprises a discharge pipeline (11), a primary coarse dust collector (12), a dehydrating tower (13), a wet-type fine dust collector (14), a fan (15) and a chimney (16), wherein a smoke dust discharge port is positioned at the top of a totally-enclosed type closed cover (4), one end of the discharge pipeline (11) is connected with the smoke dust discharge port, the other end of the discharge pipeline (11) is connected with the primary coarse dust collector (12), and the primary coarse dust collector (12), the dehydrating tower (13), the wet-type fine dust collector (14), the fan (15) and the chimney (16) are sequentially connected.
Wherein, the primary coarse dust collector (12) has two functions of spraying and multiple centrifugal separation, and can realize primary coarse dust collection of the smoke dust in the crushing area.
The steel slag temperature measuring system comprises a variable double-wave infrared temperature measuring device (9) and a corrosion-resistant protective cover (10), wherein the corrosion-resistant protective cover (10) is located on the outer side of the variable double-wave infrared temperature measuring device (9) and used for isolating high-temperature smoke dust to protect the infrared temperature measuring device.
The movable slag feeder (1) comprises a trolley (1-1), a tipping device (1-2) and a slag tank (1-3), wherein the tipping device (1-2) is arranged on the slag tank (1-3), and the slag tank (1-3) is arranged on the trolley (1-1) and is used for safely transporting molten steel slag to a totally-enclosed closed cover (4); the tipping device pours slag at a fixed point, the tipping angle of the tipping device is 10-180 degrees, and the tipping device adopts the driving of a motor to tip.
Wherein the lining material of the high-temperature resistant container (2-1) with the inclined structure is Si3N4A composite refractory material; the mesh size of the large-diameter grid (2-2) is 250-350 mm; the bottom of the container is arranged at an angle of 15-35 degrees relative to the horizontal plane; the moving device (2-3) is a rail type trolley driven by a motor.
The crushing bed (7) is a high-temperature-resistant wear-resistant hard crushing bed, and is made of high-strength wear-resistant steel billets, and the thickness of the high-strength wear-resistant steel billets is not less than 80 mm. 8. The precise-control efficient-cleaning crushing treatment device for the high-temperature soft molten steel slag according to one of claims 1 to 3, wherein the bidirectional rotary crusher (3) is a bidirectional rotary high-temperature-resistant crusher and comprises a crusher main body, a transmission device (3-1), a driving device (3-2) and a walking trolley (3-3), the crusher main body is connected with the driving device (3-2) through the transmission device (3-1), the walking trolley (3-3) is used for driving the bidirectional rotary crusher (3) to walk, and the bidirectional rotary crusher (3) can realize clockwise and counterclockwise rotation and front-back movement crushing on a crushing bed (7) and is used for completing two functions of crushing and pushing slag in a crushing area.
The fully-closed type sealing cover (4) comprises a sealing cover main body, an electric sealing door (6) and a slag hole (8), wherein the electric sealing door (6) is positioned on the left side of the sealing cover (4), and the slag hole (8) is positioned on the lower right side of the sealing cover (4); the electric sealing door (6) adopts a rolling door to realize the opening and closing of the slag inlet; the slag outlet (8) is driven and controlled by a motor and has two functions of sealing and deslagging.
The device further comprises an intelligent monitoring operation system (17), wherein the intelligent monitoring operation system (17) is connected with an electric sealing door (6) of the movable tank type slag feeding machine (1), the large slag separating device (2), the bidirectional rotary crusher (3), the automatic water pumping device (5), the totally-enclosed type sealing cover (4), a slag outlet (8) of the totally-enclosed type sealing cover (4), a steel slag temperature measuring system and/or a smoke dust cleaning and processing system, and is used for realizing automatic intellectualization of a steel slag crushing processing process.
The invention relates to a method for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag, which preferentially adopts the device to accurately control, efficiently clean and crush the high-temperature soft molten steel slag and comprises the following steps:
(1) the method comprises the following steps that steel slag enters a mobile tank type slag feeding machine (1), an electric sealing door (6) is opened through an intelligent monitoring operation system (17), the mobile tank type slag feeding machine (1) is controlled to move to the left side of a large slag separating device (2), the steel slag is poured into a high-temperature resistant container (2-1) with an inclined structure of the large slag separating device (2), the mobile tank type slag feeding machine (1) returns to an original slag receiving position, the electric sealing door (6) is closed, and a completely closed space is formed in a crushing area;
(2) the molten steel slag in the large slag separation device (2) flows onto a crushing bed (7) through a large-caliber grid (2-2); if the large slag exists, the large slag is separated in the large slag separating device (2), after the large slag is discharged, the electric sealing door (6) is opened, and the large slag separating device (2) is controlled to leave the crushing area through the intelligent monitoring operation system (17);
(3) when the molten steel slag flows, the automatic water fetching device (5) and the steel slag temperature measuring system are started to accurately control the water fetching operation and the temperature of the molten steel slag; in order to improve the crushing efficiency of the steel slag, when the temperature of the steel slag is reduced to be close to the solid-liquid conversion temperature, the steel slag exists in a soft molten state and is easy to crush, the water beating device (5) is closed, the bidirectional rotary crusher (3) is started to carry out efficient crushing and stirring operation on the high-temperature soft molten steel slag, when the temperature of the steel slag is continuously reduced to a certain temperature (1150-;
(4) when the crushing treatment process starts, a primary coarse dust collector (12), a dehydration tower (13), a wet-type fine dust collector (14) and a fan (15) are started through an intelligent monitoring operation system (17), and smoke dust sequentially passes through a discharge pipeline (11), the primary coarse dust collector (12), the dehydration tower (13), the wet-type fine dust collector (14), the fan (15) and a chimney (16) to realize steel slag treatment and cleaning;
(5) after the temperature of the high-temperature soft molten steel slag is reduced to a certain temperature (550-.
Wherein, the slag pouring time of the mobile tank type slag feeder (1) is 2-4 minutes, the period of the whole crushing treatment process is 40-60 minutes, and the average water pumping speed is 0.006-0.01m3The temperature of slag tapping can be controlled by adjusting the water pumping rate at the time of/t.min; the soft melting temperature range for the crushing operation by closing the automatic water beating device (5) is 1200-.
Wherein the temperature measuring range of the variable double-wave infrared temperature measuring device (9) is 300-1800 ℃, the temperature measuring device is used for accurately measuring the temperature change of the steel slag in the crushing process in real time, and the measured steel slag temperature data is transmitted to the intelligent monitoring operation system (17); and according to the temperature, the water fetching operation in the whole process is remotely and accurately controlled, so that the crushing efficiency of the steel slag is improved.
Wherein, bold sediment separator (2) are rail mounted mobile device for prevent that the bold slag from appearing in the slag from influencing crushing process, reduce accident frequency.
Wherein the temperature of the smoke dust entering the cleaning and purifying treatment system is 200-500 ℃, and the smoke dust passes through a discharge pipeline (11), a primary coarse dust collector (12), a dehydration tower (13), a wet fine dust collector (14), a fan (15) andthe dust concentration of the smoke at the outlet of the chimney (16) is 6-12mg/Nm3。
Wherein, the opening, the closing and the operation parameter adjustment of the movable tank type slag feeding machine (1), the large slag separating device (2), the bidirectional rotary high-temperature resistant crusher (3), the automatic water pumping device (5), the electric sealing door (7), the slag outlet (8), the steel slag temperature measuring system and the smoke dust cleaning treatment system are controlled by the intelligent monitoring operation system (17)
Preferably, the invention relates to a high-temperature soft molten steel slag precise control high-efficiency cleaning and crushing treatment device, which comprises: the device comprises a mobile tank type slag feeding machine, a large slag separating device, a bidirectional rotary high-temperature-resistant crusher, a totally-enclosed closed cover, an automatic water pumping device, a high-temperature-resistant wear-resistant hard crushing bed, a steel slag accurate temperature measuring system, a smoke dust cleaning treatment system and an intelligent monitoring operation system. The movable tank type slag feeder is arranged outside the totally-enclosed type closed cover; the large slag separation device is arranged on the inner side of the totally-enclosed closed cover and is close to the slag outlet; the totally-enclosed type closed cover is positioned above the high-temperature-resistant and wear-resistant hard crushing bed, is in close contact with the high-temperature-resistant and wear-resistant hard crushing bed and is used for realizing the complete closure of the steel slag crushing process; the automatic water fetching device is arranged at the top of the inner side of the totally-enclosed closed cover, and the water fetching range can cover the whole closed cover area; the steel slag accurate temperature measuring system comprises a variable double-wave infrared temperature measuring device and a corrosion-resistant protective cover, is positioned at the top of the inner side of the totally-enclosed type closed cover and is used for the temperature change of the steel slag in the steel slag treatment process; the smoke dust cleaning and purifying treatment system is positioned outside the totally-enclosed closed cover, and the smoke dust discharge port is positioned behind the top of the totally-enclosed closed cover and is used for realizing the cleaning of the steel slag crushing treatment process; the intelligent monitoring operation system is connected with the movable tank type slag feeding machine, the large slag separating device, the two-way rotary high-temperature-resistant crusher, the automatic water pumping device, the electric sealing door, the slag outlet, the accurate steel slag temperature measuring system and the smoke dust cleaning and processing system, and is used for realizing the automation of the steel slag crushing processing process.
Preferably, the smoke dust cleaning and purifying treatment system comprises a discharge pipeline, a primary coarse dust collector, a dehydration tower, a wet-type fine dust collector, a fan and a chimney, wherein the discharge pipeline is used for connecting the primary coarse dust collector, the dehydration tower, the wet-type fine dust collector, the fan and the chimney; the primary coarse dust collector has two functions of spraying and multiple centrifugal separation, can realize primary coarse dust removal of smoke dust in a crushing area, and provides conditions for a wet fine dust collector.
Preferably, the corrosion-resistant protective cover is positioned outside the variable double-wave infrared temperature measuring device and used for isolating high-temperature smoke dust and protecting the infrared temperature measuring device; the corrosion-resistant protective cover is made of Q235 type corrosion-resistant steel.
Preferably, the mobile slag feeding machine comprises a trolley, a tipping device and a slag ladle, and is used for safely transferring the molten steel slag into the closed cover; the tipping device is used for pouring slag at a fixed point, the tipping angle is 10-180 degrees, and the tipping driving device is driven by a motor.
Preferably, the large slag separating device comprises a high-temperature resistant container with an inclined structure, a large-caliber grid and a moving device, and is used for separating large slag in molten steel slag; the lining material of the high-temperature resistant container with the inclined structure is Si3N4The bottom of the container is arranged at an angle of 15-35 degrees relative to the horizontal plane; the size of the large-diameter grid mesh is 250-350 mm; the moving device is a rail type trolley driven by a motor.
Preferably, the high-temperature-resistant and wear-resistant hard crushing bed adopts high-strength wear-resistant steel billets, and the thickness of the high-temperature-resistant and wear-resistant hard crushing bed is not less than 80 mm; the bidirectional rotary high-temperature-resistant crusher comprises a crusher main body, a transmission device, a driving device and a walking trolley, and can realize clockwise and anticlockwise rotation and front-back movement crushing on a crushing bed, so that two functions of crushing and pushing slag in a crushing area are fulfilled.
Preferably, the totally-enclosed enclosure comprises an enclosure main body, an electric sealing door and a slag hole, wherein the electric sealing door is positioned on the left side of the enclosure, and the slag hole is positioned on the lower right side of the enclosure; the electric sealing door adopts a rolling door to realize the opening and closing of the slag inlet; the slag outlet is driven and controlled by a motor, and has two functions of sealing and deslagging.
Preferably, the invention also relates to a method for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag, which preferentially adopts the device for accurately controlling, efficiently cleaning and crushing high-temperature soft molten steel slag to accurately control, efficiently clean and crush the high-temperature soft molten steel slag and comprises the following steps:
(1) the steel slag enters a mobile tank type slag feeder, an electric sealing door is opened through an intelligent monitoring operation system, the mobile tank type slag feeder is controlled to move to the left side of a large slag separation device, the steel slag is dumped into a high-temperature resistant container with an inclined structure, the mobile tank type slag feeder returns to the original slagging position, the electric sealing door is closed, and a completely closed space is formed in a crushing area;
(2) the molten steel slag in the large slag separating device flows to a high-temperature-resistant wear-resistant hard crushing bed through a large-caliber grid; if the large slag exists, the large slag is separated in the large slag separating device, after the large slag is discharged, an electric sealing door is opened, and the large slag separating device is controlled by an intelligent monitoring operation system to leave a crushing area;
(3) when the molten steel slag flows, the automatic water pumping device and the steel slag accurate temperature measuring system are started, and the water pumping operation and the temperature of the molten steel slag are accurately controlled; in order to improve the crushing efficiency of the steel slag, when the temperature of the steel slag is reduced to be close to the solid-liquid conversion temperature, the steel slag exists in a soft molten state and is easy to crush, the water beating device is closed, the bidirectional rotary high-temperature resistant crusher is started to carry out efficient crushing and stirring operation on the high-temperature soft molten steel slag, when the temperature of the steel slag is continuously reduced to a certain temperature (1150-;
(4) when the crushing treatment process starts, a primary coarse dust collector, a dehydration tower, a wet fine dust collector and a fan are started through an intelligent monitoring operation system, smoke dust sequentially passes through a discharge pipeline, the primary coarse dust collector, the dehydration tower, the wet fine dust collector, the fan and a chimney, and the steel slag treatment and cleaning are realized;
(5) the temperature of the high-temperature soft molten steel slag is reduced to a certain temperature (550-.
Preferably, among them, the mobile tank typeThe slag pouring time of the slag feeder is 2-4 minutes, the period of the whole crushing treatment process is 40-60 minutes, and the average water pumping speed is 0.006-0.01m3The temperature of slag tapping can be controlled by adjusting the water pumping rate at the time of/t.min; the soft melting temperature range for the crushing operation by closing the automatic water beating device is 1200-1350 ℃, the slag discharging temperature of the steel slag is 500-700 ℃, and the granularity of the crushed steel slag is less than 300mm and exceeds 90%.
Preferably, the temperature measuring range of the variable double-wave infrared temperature measuring device is 300-1800 ℃ and is used for accurately measuring the temperature change of the steel slag in the crushing process, the measured steel slag temperature data are transmitted to the intelligent monitoring operation system, the water pumping operation in the whole process is remotely and accurately controlled according to the temperature shown by the system, and the steel slag crushing efficiency is further improved.
Preferably, the large slag separating device is a rail-type moving device and is used for preventing large steel slag from influencing the crushing process and reducing the accident frequency of the method.
Preferably, the temperature of the smoke dust entering the cleaning and purifying treatment system is 200-500 ℃, the smoke dust passes through a discharge pipeline, a primary coarse dust collector, a dehydration tower, a wet fine dust collector, a fan and a chimney, and the dust concentration of the smoke gas at the outlet is 6-12mg/Nm3。
Preferably, the movable tank type slag feeding machine, the large slag separating device, the two-way rotary high-temperature-resistant crusher, the automatic water pumping device, the electric sealing door, the slag outlet, the accurate steel slag temperature measuring system and the smoke dust cleaning and processing system are controlled to be opened, closed and adjusted in operation parameters through the intelligent monitoring operation system.
The device and the method have the advantages that the precise control and high-efficiency cleaning crushing treatment of the high-temperature soft molten steel slag is realized, the whole steel slag crushing treatment process is automatically and precisely controlled through the intelligent monitoring operation system, and the device and the method have the advantages of high automation degree, high treatment efficiency, high cleaning degree of the treatment process, high steel slag pulverization rate and the like. Based on the principle that high-temperature soft molten steel slag is easy to crush, the method and the device avoid the adverse effect of large steel slag on crushing treatment, realize the precise operation of a water beating mode in the crushing treatment process, greatly improve the crushing and powdering rate of the steel slag and improve the treatment efficiency.
The steel slag crushing device comprises a bidirectional rotary high-temperature-resistant crusher, a steel slag accurate temperature measuring system, a large slag separating device, a smoke dust cleaning system, an intelligent monitoring operation system and a water pumping system. The technological equipment can carry out efficient and scientific water beating operation according to the temperature change data monitored by accurate measurement, realizes the accurate control and efficient crushing treatment of the high-temperature soft molten steel slag, has high steel slag crushing and powdering rate and ensures that the granularity of the crushed steel slag is less than 300mm and exceeds 90 percent. The high-temperature steel slag passes through the large slag separating device, so that the interruption and manual operation of the crushing treatment process can be avoided, the treatment efficiency is high, and the automation degree is high. The smoke dust generated in the crushing process can realize clean production through a smoke dust cleaning treatment system, and the dust concentration of the smoke dust at the outlet is 6-12mg/Nm3. Based on the principle that high-temperature soft molten steel slag is easy to crush, the device and the method have the advantages that the high-temperature soft molten steel slag is accurately controlled, efficiently crushed and cleaned, the massive slag separation device, the steel slag accurate temperature measurement system, the smoke dust cleaning system and the intelligent monitoring operation system are adopted, and the device and the method have the advantages of high steel slag pulverization rate, high treatment efficiency, high automation degree, high cleaning degree and the like, meet the requirements of national environmental protection policies, greatly improve the economic benefit of steel slag treatment, and have better market prospect and technical advantages.
Drawings
FIG. 1 is a schematic view of a high-temperature soft-molten steel slag precisely-controlled efficient cleaning and crushing treatment device;
FIG. 2 is a sectional view of a high-temperature soft molten steel slag precisely-controlled efficient cleaning and crushing treatment device.
Detailed Description
A high-temperature soft molten steel slag precise control efficient cleaning and crushing treatment device is shown in figures 1 and 2, and comprises: the device comprises a mobile tank type slag feeding machine 1, a large slag separating device 2, a bidirectional rotary high-temperature-resistant crusher 3, a totally-enclosed type closed
The smoke dust cleaning and processing system comprises a discharge pipeline 11, a primary
Further, as shown in fig. 1-2, a device for precisely controlling, efficiently cleaning and crushing high-temperature soft molten steel slag comprises: the device comprises a mobile tank type slag feeding machine 1, a large slag separating device 2, a bidirectional rotary high-temperature-resistant crusher 3, a totally-enclosed type closed
As shown in the figure 1-2, the method for accurately controlling, efficiently cleaning and crushing the high-temperature soft molten steel slag by adopting the device comprises the following steps: (1) the method comprises the following steps that steel slag enters a mobile tank type slag feeder 1, an electric sealing door 6 is opened through an intelligent monitoring operation system 17, the mobile tank type slag feeder 1 is controlled to move to the left side of a large slag separation device 2, the steel slag is poured into a high-temperature resistant container 2-1 with an inclined structure, the mobile tank type slag feeder 1 returns to an original slagging position, the electric sealing door 6 is closed, and a completely closed space is formed in a crushing area; (2) the molten steel slag in the large slag separating device 2 flows to a high-temperature-resistant wear-resistant hard crushing bed 7 through a large-caliber grid 2-2; if the large slag exists, the large slag is separated in the large slag separating device 2, the electric sealing door 6 is opened after the slag is discharged, and the large slag separating device 2 is controlled to leave the crushing area through the intelligent monitoring operation system 17; (3) when the molten steel slag flows, the automatic water pumping device 5 and the steel slag accurate temperature measuring system are started, and the water pumping operation and the temperature of the molten steel slag are accurately controlled; in order to improve the crushing efficiency of the steel slag, when the temperature of the steel slag is reduced to be close to the solid-liquid conversion temperature, the steel slag exists in a soft molten state and is easy to crush, the water beating device 5 is closed, the bidirectional rotary high-temperature resistant crusher 3 is started to carry out efficient crushing and stirring operation on the high-temperature soft molten steel slag, and when the temperature of the steel slag is continuously reduced to 1220 ℃, the water beating device 5 is started again to carry out crushing operation while beating water; (4) when the crushing treatment process starts, the primary coarse dust collector 12, the dehydration tower 13, the wet fine dust collector 14 and the fan 15 are started through the intelligent monitoring operation system 17, and smoke dust sequentially passes through the discharge pipeline 11, the primary coarse dust collector 12, the dehydration tower 13, the wet fine dust collector 14, the fan 15 and the chimney 16 to realize the steel slag treatment and cleaning; (5) the temperature of the high-temperature soft molten steel slag is reduced to 650 ℃ through the water beating operation, the automatic water beating device 5 is closed and the slag discharging port 8 is opened through the intelligent monitoring operation system 17, the two-way rotary high-temperature resistant crusher 3 is controlled to push the steel slag to the slag discharging port, the slag discharging operation is completed, and the hot stuffiness treatment is continuously carried out.
Wherein, the slag pouring time of the movable tank type slag feeder 1 is 3 minutes, the period of the whole crushing treatment process is 50 minutes, and the average water pumping speed is 0.008m3The temperature of slag tapping can be controlled by adjusting the water pumping rate at the time of/t.min; the soft melting temperature range for the crushing operation by closing the automatic water pumping device 5 is 1220-1340 ℃, the slag tapping temperature of the steel slag is 600 ℃, and the granularity of the crushed steel slag is less than 300mm and exceeds 90%. The temperature measuring range of the variable double-wave infrared temperature measuring device 9 is 300-1800 ℃ and is used for accurately measuring the temperature change of the steel slag in the crushing process, the measured steel slag temperature data are transmitted to the intelligent monitoring and operating system 17, and the water fetching operation of the whole process is remotely and accurately controlled according to the temperature shown by the system, so that the crushing efficiency of the steel slag is improved. The large slag separating device 2 is a rail-type moving device and is used for preventing large slag from influencing crushing in the steel slagAnd the accident handling frequency of the method is reduced. The temperature of the smoke dust entering the cleaning treatment system is 250 ℃, the smoke dust passes through a discharge pipeline 11, a primary
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