阅读说明：本技术 节能型铜球清洗设备及其节能控制方法 (Energy-saving copper ball cleaning equipment and energy-saving control method thereof ) 是由 郑健成 关家彬 张明义 戴中辉 于 2020-08-11 设计创作，主要内容包括：本发明公开了一种节能型铜球清洗设备及其节能控制方法,节能型铜球清洗设备,包括机座,设于机座上方的滚筒电机,与滚筒电机传动联接的滚筒,及设于滚筒上方的喷淋管；滚筒的内壁设有螺旋分布的内凹槽,以供铜球在滚筒旋转时轴向移动；滚筒包括酸洗段和水洗段；喷淋管包括水洗喷淋管和酸洗喷淋管；还包括设于酸洗段下方的酸液收集槽,设于水洗段下方的收集水槽；还包括酸液泵和水泵。本发明清洗设备设有螺旋分布的内凹槽,可以控制铜球的清洁速度,可以防止清洗不足或过度清洗,能在保证清洗效果的前提下,尽量节省清洗时间,达到节能的目的。能保证清洗铜球的酸液浓度保持在一个较理想的范围内,清洗设备能保持长时间运转,又能减少人工操作,降低人工成本。(The invention discloses energy-saving copper ball cleaning equipment and an energy-saving control method thereof, wherein the energy-saving copper ball cleaning equipment comprises a base, a roller motor arranged above the base, a roller in transmission connection with the roller motor, and a spray pipe arranged above the roller; the inner wall of the roller is provided with spirally distributed inner grooves for the copper balls to axially move when the roller rotates; the roller comprises an acid washing section and a water washing section; the spray pipe comprises a washing spray pipe and a washing spray pipe; the acid washing device also comprises an acid liquor collecting tank arranged below the acid washing section and a collecting water tank arranged below the water washing section; also comprises an acid liquid pump and a water pump. The cleaning equipment provided by the invention is provided with the inner grooves which are spirally distributed, the cleaning speed of the copper balls can be controlled, insufficient cleaning or excessive cleaning can be prevented, the cleaning time can be saved as much as possible on the premise of ensuring the cleaning effect, and the purpose of saving energy is achieved. The acid liquor concentration for cleaning the copper balls can be kept within an ideal range, the cleaning equipment can be kept to operate for a long time, manual operation can be reduced, and labor cost is reduced.)

1. The energy-saving copper ball cleaning equipment comprises a base, a roller motor arranged above the base, a roller in transmission connection with the roller motor, and a spray pipe arranged above the roller; the copper ball bearing is characterized in that inner grooves which are spirally distributed are formed in the inner wall of the roller and used for enabling copper balls to axially move when the roller rotates; the roller comprises a feeding end, a discharging end, an acid washing section close to the feeding end and a water washing section close to the discharging end; the pickling section is provided with a plurality of circles of acid liquor through holes; the washing section is at least provided with a circle of washing through holes; the spray pipes comprise a washing spray pipe and an acid washing spray pipe; the acid washing device also comprises an acid liquor collecting tank arranged below the acid washing section and a collecting water tank arranged below the water washing section; the acid washing device also comprises an acid liquid pump connected between the acid liquid collecting tank and the acid washing spray pipe, and a water pump connected between the collecting tank and the water washing spray pipe.

2. The energy-saving copper ball cleaning device according to claim 1, further comprising a concentrated acid barrel arranged on the machine base, and a metering pump for pumping concentrated acid from the concentrated acid barrel to the acid liquor collecting tank; and a liquid level meter and a concentration meter are arranged in the acid liquor collecting tank.

3. The energy-saving copper ball cleaning equipment according to claim 2, further comprising a water tank arranged between the water collecting tank and the water pump, wherein a float switch connected with an external water source is arranged on the water tank.

4. The energy-saving copper ball cleaning equipment according to claim 3, wherein the discharge end is further provided with a discharge section, and the discharge section is provided with a discharge strip-shaped hole; the width of the discharge strip-shaped hole group is gradually increased along the axial moving direction of the copper ball; the device also comprises a clear water spray pipe arranged above the discharge section, and the clear water spray pipe is connected with an external clean water source pipeline.

5. The energy-saving copper ball cleaning equipment according to claim 4, wherein the water collecting groove is adjacent to the lower edge of the drum washing section and is provided with an inward concave side plate to form an empty avoiding groove for the drum.

6. The energy-saving copper ball cleaning equipment according to claim 5, further comprising discharging inclined guide plates arranged below the discharging strip-shaped holes, wherein the number of the discharging inclined guide plates is the same as the number of the groups of the discharging strip-shaped holes.

7. The energy-saving copper ball cleaning equipment according to claim 6, wherein a panel is arranged on the periphery of the machine base, and an exhaust port is arranged above the panel; a cover plate is arranged above the discharging inclined guide plate, and an air heater blowing to a discharging section in the air direction is arranged above the cover plate and/or below the discharging inclined guide plate; and the bottom surface of the discharging inclined guide plate close to the discharging section is provided with water leakage holes.

8. The energy-saving copper ball cleaning equipment according to claim 7, further comprising a controller; the output end of the controller is electrically connected with the roller motor, the acid liquid pump, the water pump and the metering pump, and the input end of the controller is electrically connected with the liquid level meter and the concentration meter.

9. The energy-saving control method of the copper ball cleaning equipment is characterized in that the copper ball cleaning equipment is the energy-saving copper ball cleaning equipment of claim 8; the control method comprises the following steps:

in the detection step, a controller acquires data of a liquid level meter and a concentration meter in an acid liquor collecting tank; when the concentration data is lower than the concentration set lower limit value, performing an acid supplementing step; when the liquid level data is lower than the set lower limit value of the liquid level, a water supplementing step is carried out;

in the acid supplementing step, the controller outputs a signal to the metering pump, the metering pump works, and when the concentration data reaches a concentration set upper limit value, the metering pump stops working and returns to the detecting step;

and water replenishing, namely outputting a signal to a clean water valve or a tail end valve of the water washing spray pipe by the controller to inject clean water into the acid liquid tank, and when the liquid level data reaches a set upper limit value of the liquid level, closing the tail end valve of the clean water valve or the tail end valve of the water washing spray pipe and returning to the detecting step.

10. The energy-saving control method of the copper ball cleaning equipment according to claim 9, characterized in that the discharging inclined guide plate is provided with a low-position electric control baffle and a high-position electric control baffle, the cover plate is provided with a low-position induction switch and a high-position induction switch, and the air heater at least comprises two working gears of a high air volume gear and a low air volume gear; the low-position electric control baffle and the high-position electric control baffle are electrically connected with the controller; the energy-saving control method further comprises the following steps:

an initial air drying step, wherein the initial working gear of the air heater is a low air volume gear;

a low-position air drying step, wherein the low-position electric control baffle is protruded, the high-position electric control baffle is retracted, the cleaned copper balls roll to the upper side of the low-position electric control baffle, and when the low-position induction switch detects signals of the retained copper balls, the high-position electric control baffle receives control signals, the high-position electric control baffle is protruded, the cleaned copper balls roll to the upper side of the high-position electric control baffle;

a low-position discharging step, wherein when the controller receives a signal that the low-position induction switch detects that the retained copper balls exceed the low-position induction time, the controller outputs a signal to the low-position electric control baffle, the low-position electric control baffle moves downwards and keeps the low-position discharging time, the copper balls below the high-position electric control baffle roll downwards under the action of gravity, and the low-position induction time in the step is the low air volume air drying time;

a high-position discharging step, wherein when the low-position electric control baffle receives the control signal and protrudes, the controller outputs a signal to the high-position electric control baffle, the high-position electric control baffle moves downwards, and the copper balls above the high-position electric control baffle roll downwards to the upper side of the low-position electric control baffle under the action of gravity;

an air volume increasing step, wherein when the controller receives a signal that the high-level induction switch detects that the retained copper ball exists, the air heater is switched to a high air volume gear, the low-level induction time length is reduced, and the low air volume air drying time length is adjusted to a high air volume air drying time length;

and an air volume reducing step, namely when the interval time of signals of the low-position induction switch for detecting the retention of the copper ball is increased to be more than 110% -120% of the initial working time of the high air volume gear, the air heater is switched to the low air volume gear, and the low-position induction time length is adjusted from the high air volume air drying time length to the low air volume air drying time length.

Technical Field

The invention relates to a cleaning device for a copper anode, in particular to an energy-saving copper ball cleaning device and an energy-saving control method thereof.

Background

The conventional manufacturing process of the PCB includes material cutting → inner layer pattern → pattern plating → inner layer etching → inner layer AOI → brown oxidation → pressing → drilling → copper deposition for removing glue → whole board plating → outer layer pattern → pattern plating → outer layer etching → outer layer AOI → solder mask → surface treatment → electric test → FQC → packaging. The copper plating anode is needed to be used in the processes of pattern electroplating and full-board electroplating, a copper ball with a certain diameter is usually adopted as the copper plating anode in the prior art, and the copper ball as the copper plating anode needs to be cleaned and maintained regularly in production operation.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provide energy-saving copper ball cleaning equipment and an energy-saving control method thereof.

The purpose of the invention is realized by the following technical scheme:

the energy-saving copper ball cleaning equipment comprises a base, a roller motor arranged above the base, a roller in transmission connection with the roller motor, and a spray pipe arranged above the roller; the inner wall of the roller is provided with spirally distributed inner grooves for the copper balls to axially move when the roller rotates; the roller comprises a feeding end, a discharging end, an acid washing section close to the feeding end and a water washing section close to the discharging end; the pickling section is provided with a plurality of circles of acid liquor through holes; the washing section is at least provided with a circle of washing through holes; the spray pipes comprise a washing spray pipe and an acid washing spray pipe; the acid washing device also comprises an acid liquor collecting tank arranged below the acid washing section and a collecting water tank arranged below the water washing section; the acid washing device also comprises an acid liquid pump connected between the acid liquid collecting tank and the acid washing spray pipe, and a water pump connected between the collecting tank and the water washing spray pipe.

The further technical scheme is as follows: the device also comprises a concentrated acid barrel arranged on the machine base and a metering pump for pumping concentrated acid from the concentrated acid barrel to the acid liquor collecting tank; and a liquid level meter and a concentration meter are arranged in the acid liquor collecting tank.

The further technical scheme is as follows: the water collecting device also comprises a water tank arranged between the water collecting tank and the water pump, and a float switch connected with an external water source is arranged on the water tank.

The further technical scheme is as follows: the discharging end is also provided with a discharging section, and the discharging section is provided with a discharging strip-shaped hole; the width of the discharge strip-shaped hole group is gradually increased along the axial moving direction of the copper ball; the device also comprises a clear water spray pipe arranged above the discharge section, and the clear water spray pipe is connected with an external clean water source pipeline.

The further technical scheme is as follows: the collecting water tank is close to the lower edge of the roller washing section and is provided with an inward concave side plate, and a clearance groove of the roller is formed.

The further technical scheme is as follows: the automatic discharging device is characterized by further comprising discharging inclined guide plates arranged below the discharging strip-shaped holes, wherein the number of the discharging inclined guide plates is the same as the number of groups of the discharging strip-shaped holes.

The further technical scheme is as follows: a panel is arranged on the periphery of the base, and an exhaust port is arranged above the panel; a cover plate is arranged above the discharging inclined guide plate, and an air heater blowing to a discharging section in the air direction is arranged above the cover plate and/or below the discharging inclined guide plate; and the bottom surface of the discharging inclined guide plate close to the discharging section is provided with water leakage holes.

The further technical scheme is as follows: the device also comprises a controller; the output end of the controller is electrically connected with the roller motor, the acid liquid pump, the water pump and the metering pump, and the input end of the controller is electrically connected with the liquid level meter and the concentration meter.

According to the energy-saving control method of the copper ball cleaning equipment, the copper ball cleaning equipment is the energy-saving copper ball cleaning equipment; the control method comprises the following steps:

in the detection step, a controller acquires data of a liquid level meter and a concentration meter in an acid liquor collecting tank; when the concentration data is lower than the concentration set lower limit value, performing an acid supplementing step; when the liquid level data is lower than the set lower limit value of the liquid level, a water supplementing step is carried out;

in the acid supplementing step, the controller outputs a signal to the metering pump, the metering pump works, and when the concentration data reaches a concentration set upper limit value, the metering pump stops working and returns to the detecting step;

and water replenishing, namely outputting a signal to a clear water valve by the controller to inject clear water into the acid liquid tank, and when the liquid level data reaches a set upper limit value of the liquid level, closing the clear water valve and returning to the detecting step.

The further technical scheme is as follows: the discharging inclined guide plate is provided with a low-position electric control baffle and a high-position electric control baffle, the cover plate is provided with a low-position induction switch and a high-position induction switch, and the air heater at least comprises two working gears of a high air volume gear and a low air volume gear; the low-position electric control baffle and the high-position electric control baffle are electrically connected with the controller; the energy-saving control method further comprises the following steps:

an initial air drying step, wherein the initial working gear of the air heater is a low air volume gear;

a low-position air drying step, wherein the low-position electric control baffle is protruded, the high-position electric control baffle is retracted, the cleaned copper balls roll to the upper side of the low-position electric control baffle, and when the low-position induction switch detects signals of the retained copper balls, the high-position electric control baffle receives control signals, the high-position electric control baffle is protruded, the cleaned copper balls roll to the upper side of the high-position electric control baffle;

a low-position discharging step, wherein when the controller receives a signal that the low-position induction switch detects that the retained copper balls exceed the low-position induction time, the controller outputs a signal to the low-position electric control baffle, the low-position electric control baffle moves downwards and keeps the low-position discharging time, the copper balls below the high-position electric control baffle roll downwards under the action of gravity, and the low-position induction time in the step is the low air volume air drying time;

a high-position discharging step, wherein when the low-position electric control baffle receives the control signal and protrudes, the controller outputs a signal to the high-position electric control baffle, the high-position electric control baffle moves downwards, and the copper balls above the high-position electric control baffle roll downwards to the upper side of the low-position electric control baffle under the action of gravity;

an air volume increasing step, wherein when the controller receives a signal that the high-level induction switch detects that the retained copper ball exists, the air heater is switched to a high air volume gear, the low-level induction time length is reduced, and the low air volume air drying time length is adjusted to a high air volume air drying time length;

and an air volume reducing step, namely when the interval time of signals of the low-position induction switch for detecting the retention of the copper ball is increased to be more than 110% -120% of the initial working time of the high air volume gear, the air heater is switched to the low air volume gear, and the low-position induction time length is adjusted from the high air volume air drying time length to the low air volume air drying time length.

Compared with the prior art, the invention has the beneficial effects that: the inner grooves which are spirally distributed are arranged on the inner wall of the roller, the axial moving speed of the copper balls can be controlled through the rotation of the roller, and further, when the similar copper balls are cleaned, the cleaning effect can ensure higher consistency, insufficient cleaning or excessive cleaning can be prevented, the cleaning time can be saved as much as possible on the premise of ensuring the cleaning effect, and the purpose of saving energy is achieved.

Still further adopted concentrated acid bucket, measuring pump, concentration meter and controller, can the automated inspection acidizing fluid concentration to automatic add concentrated acid, keep in a more ideal scope with the acidizing fluid concentration of guaranteeing to wash the copper ball, cleaning equipment can keep long-time operation, can reduce manual operation again, reduces the cost of labor.

Still further adopt the clear water to spray at ejection of compact section, adopt the water of repeated collection to wash at the washing section, the clear water is collected and is retrieved to the washing section and use after spraying, advance first order washing with the acidizing fluid of repeated collection, the water of repeated collection carries out second grade washing and clean water source and carries out the third level washing, makes clear water source from third level to first level, is used step by step, has realized the biggest value of utilizing, has practiced thrift the water resource.

Still further be equipped with the air heater below the oblique baffle of ejection of compact, air-dry the processing to the copper ball after the cleaning. After the air-dried effect has been carried out to the copper ball to the air-dried of heating, spill over from the gas vent through ejection of compact section, form the convulsions effect, can take gas such as sour gas that pickling section and washing section produced to the gas vent, discharge together.

The energy-saving control method of the invention utilizes the concentration meter and the liquid level meter, and can ensure that the liquid level and the concentration of the acid liquor are kept within the set numerical range under the control action of the controller.

The hot air blower further adopts a low-position electric control baffle, a high-position electric control baffle and two working gears, when the cleaning quantity of the copper balls is low, the hot air blower can work at a low air quantity gear, and energy is saved as much as possible. When copper ball washs quantity when higher, can detect out through high-order inductive switch to switch the air heater to high amount of wind shelves work, and reduce the dwell time of copper ball in the oblique baffle of ejection of compact, in order to improve air-dry speed as far as possible.

Drawings

FIG. 1 is a schematic structural diagram of a first embodiment of the energy-saving copper ball cleaning apparatus of the present invention (a solid line with an arrow is a liquid pipeline, and a dashed line with an arrow is an electrical control circuit);

FIG. 2 is a front view of a second embodiment of the energy-saving copper ball cleaning apparatus according to the present invention;

FIG. 3 is a left side view of FIG. 2 (without the exhaust port);

FIG. 4 is a partial schematic view of the collection sump of FIG. 3;

FIG. 5 is a rear view of FIG. 2 (not including the hopper);

FIG. 6 is a schematic view of a partial structure of a discharging inclined guide plate and a cover plate (with a hot air blower) of a third embodiment of the energy-saving copper ball cleaning apparatus of the present invention;

FIG. 7 is a view taken along line A of FIG. 6;

FIG. 8 is an enlarged sectional view B-B of FIG. 6;

FIG. 9 is a schematic view of a partial structure of a discharging inclined guide plate and a cover plate (with an air heater, a low-position electric control baffle and a high-position electric control baffle) in a fourth embodiment of the energy-saving copper ball cleaning device of the present invention;

FIG. 10 is an enlarged view of a portion C of FIG. 9;

fig. 11 is a state schematic diagram of a material stopping process of the low-position electric control baffle in the specific embodiment of the energy-saving control method of the copper ball cleaning equipment of the invention (the low-position electric control baffle is protruded, and the high-position electric control baffle is retracted);

fig. 12 is a schematic diagram of a state in which a low-position electric control baffle is full in a concrete embodiment of the energy-saving control method for the copper ball cleaning equipment of the invention (the low-position electric control baffle protrudes, and the high-position electric control baffle is about to protrude);

fig. 13 is a state diagram (a low-position electric control baffle protrusion and a high-position electric control baffle protrusion) of a low-position air drying and high-position electric control baffle material blocking process in a specific embodiment of the energy-saving control method of the copper ball cleaning equipment;

fig. 14 is a state schematic diagram of a low-position blanking and high-position electric control baffle material blocking process in a specific embodiment of the energy-saving control method of the copper ball cleaning equipment of the invention (the low-position electric control baffle is retracted, and the high-position electric control baffle is protruded);

FIG. 15 is a schematic cross-sectional view of a discharging inclined guide plate in another embodiment of the energy-saving copper ball cleaning equipment of the invention.

Reference numerals

10 stand 11 drum motor

12 caster 18 panel

19 exhaust port 20 roller

21 feeding end and 22 discharging end

231 acid liquor through hole 23 pickling section

241 water washing through hole 24 roller water washing section

24 washing section 251 discharge strip-shaped hole

25 discharge section 30 spray pipe

31 pickling shower and 32 washing shower

331 clean water spray valve 33 clean water spray pipe

411 liquid level meter 412 concentration meter

41 sour liquid collecting tank 421 concave shape curb plate

42 water collecting tank 43 concentrated acid bucket

441 ball cock 44 water tank

51 sour liquid pump 52 water pump

53 metering pump 601 water leakage hole

60 oblique 60A discharging guide plate

60B discharging inclined guide plate 611 low-level induction switch

612 high-order inductive switch 61 cover plate

69 wind-guard sheet 70 hot-air blower

800 electromagnetic coil 801 iron core

802 return spring 803 baffle portion

809 low level electric control baffle of fixing base 81

82 high-position electric control baffle 90 controller

91 control panel 71 hot air guide plate

60C discharging inclined guide plate

Detailed Description

The technical solutions of the present invention will be described clearly and completely by the following embodiments, which are only a part of the embodiments of the present invention, but not all of them. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.

It is also to be understood that the terminology used in the description of the embodiments of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments of the invention. As used in the description of embodiments of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

As shown in fig. 1 to fig. 5, the energy-saving copper ball cleaning device of the first embodiment and the second embodiment of the invention comprises a base 10, a roller motor 11 disposed above the base 10, a roller 20 in transmission connection with the roller motor 11, and a shower pipe 30 disposed above the roller 20; the inner wall of the roller 20 is provided with spirally distributed inner grooves (similar to inner thread grooves with trapezoidal section shapes) for the copper balls to axially move when the roller rotates; the roller 20 comprises a feeding end 21 (a feeding device such as a feeding hopper 211 or a feeding sliding plate is adjacently arranged) and a discharging end 22, and an acid washing section 23 close to the feeding end and a water washing section 24 close to the discharging end; the pickling section is provided with a plurality of circles of acid liquor through holes 231; the washing section 24 is at least provided with a circle of washing through holes 241; the spray pipe 30 comprises a water washing spray pipe 32 and an acid washing spray pipe 31; the acid cleaning device also comprises an acid liquor collecting tank 41 arranged below the acid cleaning section 23 and a water collecting tank 42 arranged below the water cleaning section 24; and the acid cleaning device also comprises an acid liquid pump 51 connected between the acid liquid collecting tank 41 and the acid cleaning spray pipe 31, and a water pump 52 connected between the collecting tank 42 and the water cleaning spray pipe 32. The discharging end 22 is also provided with a discharging section 25, and the discharging section 25 is provided with a discharging strip-shaped hole 251; two groups of discharging strip-shaped holes 251 are arranged, and the width of each group of discharging strip-shaped holes is gradually increased along the axial moving direction of the copper ball; the device also comprises a clear water spray pipe 33 arranged above the discharging section 25, and the clear water spray pipe 33 is connected with an external clean water source pipeline through a clear water spray valve 331.

The acid solution collecting device also comprises a concentrated acid barrel 43 arranged on the machine base 10, and a metering pump 53 for pumping concentrated acid from the concentrated acid barrel 43 to the acid solution collecting tank 41; a liquid level meter 411 and a concentration meter 412 are arranged in the acid liquor collecting tank 41. A controller 90 (preferably a PLC controller); the output end of the controller 90 is electrically connected with the roller motor, the acid liquid pump, the water pump and the metering pump, and the input end of the controller 90 is electrically connected with the liquid level meter and the concentration meter. And a control panel 91 electrically connected to the controller 90 (the control panel 91 is provided with various control buttons, indicator lights, etc.).

The water collecting device also comprises a water tank 44 arranged between the water collecting tank 42 and the water pump 52, and a float switch 441 connected with an external water source is arranged on the water tank 44. The automatic discharging device further comprises discharging inclined guide plates 60 arranged below the discharging strip-shaped holes 251, and the number of the discharging inclined guide plates 60 is the same as that of the groups of the discharging strip-shaped holes 251.

In the second embodiment of fig. 2 to 5, there are some more specific structures: the acid collecting tank 41 is divided into four acid areas, and the middle is divided by a filter screen. The concentrated acid fed by the metering pump 53 flows first to the two acid zones in the middle. The acid pump 51 is located below the drum motor 11. An overflow port 419 and an overflow pipe 418 are provided in the acid liquid region remote from the acid pump 51. Since the acid solution is repeatedly used for a long time, the performance index is lowered and needs to be regularly replaced, and an acid solution lower discharge valve 417 is arranged on the side surface of the acid solution area close to the acid pump 51. A waste water tank 45 and a waste water discharge pipe 451 are also provided below the discharge inclined guide plate 60.

As shown in fig. 4, the collecting trough 42 is adjacent to the lower edge of the drum washing section 24 and is provided with an inward concave side plate 421 to form an empty-avoiding trough for the drum. This configuration allows the collection trough 42 to be closer to the water wash section of the drum, trying to collect the water that has been rinsed of the copper balls in the water wash section 24 into the collection trough 42. The periphery of the machine base 10 is provided with a panel 18, an air outlet 19 is arranged above the panel, and the bottom of the machine base is provided with a caster 12, so that the machine base is convenient to move.

As shown in fig. 6 to 8, in the third embodiment, a cover plate 61 is disposed above the discharging inclined guide plate 60A, and a hot air blower 70 (a fan and a heating wire structure, similar to a blower) blowing air to the discharging section 25 is disposed above the lower end of the cover plate 61; the discharging inclined guide plate 60 is provided with water leakage holes 601 near the bottom of the discharging section 25. The water leakage holes 601 are preferably arranged in the horizontal direction and staggered from side to side as shown in fig. 7. The discharge inclined guide 60A is preferably in the shape of a circular arc. The cover plate 61 is preferably of a door-type structure, and in view of the heat insulation effect, the cover plate 61 is preferably made of a material with poor heat conductivity, such as ABS, or a composite material, and the inner layer is made of metal and the outer layer is made of plastic, as shown in fig. 8.

In other embodiments, the hot air blower may be disposed below the lower end of the discharge chute.

As shown in the fourth embodiment of fig. 9 to 10, the discharging inclined guide plate 60B is provided with a low-position electrically controlled baffle 81 and a high-position electrically controlled baffle 82, and in this embodiment, the discharging inclined guide plate specifically comprises a fixing base 809 fixed to the discharging inclined guide plate 60B, an electromagnetic coil 800 arranged on the fixing base 809, an iron core 801 arranged in the electromagnetic coil 800, a return spring 802 sleeved on the iron core 801, and a baffle portion 803 fixed to the iron core 801.

When the low-level electric control baffle 81 is not electrified, the baffle part is stressed by a return spring and protrudes out of the material guide groove of the discharging inclined guide plate (can block copper balls), and when the electricity is electrified, the baffle part retracts. When the high-level electric control baffle 82 is not electrified, the baffle part is contracted at the lower side of the guide chute of the discharging inclined guide plate, and when the baffle is electrified, the baffle part is protruded in the guide chute of the discharging inclined guide plate (can block copper balls). When the low-level electric control baffle 81 is powered on to work (the baffle part is retracted), the high-level electric control baffle 82 is powered on to work (the baffle part is protruded), and only the copper balls between the low-level electric control baffle and the high-level electric control baffle roll into the material receiving box or the material receiving box. The cover 61 is provided with a low-level inductive switch 611 and a high-level inductive switch 612, the low-level inductive switch 611 is generally disposed at the lower side of the high-level electric control baffle, and the high-level inductive switch 612 is disposed at a position close to the water leakage hole 601. When the low-level inductive switch 611 detects that a copper ball is arranged and the preset air drying time is kept, a discharging working procedure can be triggered through the controller, namely the low-level electric control baffle and the high-level electric control baffle are electrified to work simultaneously. The hot air blower 70 at least comprises two working gears of a high air volume gear and a low air volume gear, and the hot air blower starts to work with the low air volume gear, wherein the detention time of the copper ball in front of the low electric control baffle is longer (the lower induction switch 611 detects that the detented copper ball is longer, the copper ball is more likely to be air-dried, and the air-drying efficiency is lower), so as to ensure that the copper ball is completely dried before rolling to the collecting box, when the detented copper ball is increased to the high induction switch, the cleaning speed of the copper ball is higher than the air-drying speed of the hot air blower, at the moment, the hot air blower needs to be switched to the high air volume gear to work, and meanwhile, the value of the low induction time is reduced, so as to shorten the detention time of the copper ball in front of the low electric control baffle (because the air volume of the hot air blower is increased, the detention time needed by. In order to prevent the hot air from flowing out of the outlet or being introduced into the cold air, a wind blocking piece 69 is hinged to the lower end of the cover plate 61. In order to prevent the copper balls from hitting the windshield to generate noise, a soft material such as a rubber sheet is preferably used. Because of the additional arrangement of the air heater, the cleaned copper balls can be dried in the air immediately, the heat source of the air heater blows towards the discharging section of the roller from the blanking port, the heat source can be charged and utilized, the waste heat has a heating effect on the roller, the cleaning effect is improved, the final hot air is discharged from the exhaust port, a negative pressure effect is easily formed, other air (particularly acid gas) in the engine base panel is taken away from the exhaust port together by the air with the waste heat, and the safety production of operators is facilitated.

More preferred embodiments are: the distance between the induction position of the low-position induction switch and the high-position electric control baffle is larger than the maximum diameter of the copper ball required to be cleaned, when the copper ball is retained in the low-position induction switch, the high-position electric control baffle is controlled by the controller to be protruded, at the moment, the position of the high-position electric control baffle does not have the copper ball, and the protrusion process does not receive resistance. The structure of baffle portion adopts the structure that has the through-hole, can let the steam of air heater through the through-hole, weathers adjacent copper ball. In order to enable the copper balls to stay for a longer time on the discharging inclined guide plate to achieve a better air drying effect and prevent the copper balls from being stacked to a high-level inductive switch, a structure shown in figure 15 can be adopted, the bottom of the discharging inclined guide plate is in an inverted trapezoidal cross section shape, and the two sides of the discharging inclined guide plate can still be in an arc shape.

In other embodiments, a motor may be used as the driving power element. The low-position electric control baffle and the high-position electric control baffle can also adopt an electric working mode, when electricity is obtained, the baffle parts of the low-position electric control baffle and the high-position electric control baffle protrude out of the material guide groove of the discharging inclined guide plate, and only control signals output to the low-position electric control baffle and the high-position electric control baffle by the adjusting controller are needed.

According to the energy-saving control method of the copper ball cleaning equipment, the copper ball cleaning equipment is the energy-saving copper ball cleaning equipment of the four embodiments; the control method comprises the following steps:

in the detection step, a controller acquires data of a liquid level meter and a concentration meter in an acid liquor collecting tank; when the concentration data is lower than the concentration set lower limit value, performing an acid supplementing step; when the liquid level data is lower than the set lower limit value of the liquid level, a water supplementing step is carried out;

in the acid supplementing step, the controller outputs a signal to the metering pump, the metering pump works, and when the concentration data reaches a concentration set upper limit value, the metering pump stops working and returns to the detecting step;

and water replenishing, namely outputting a signal to a clear water valve by the controller to inject clear water into the acid liquid tank, and when the liquid level data reaches a set upper limit value of the liquid level, closing the clear water valve and returning to the detecting step.

In the water replenishing step, a valve at the tail end of the water washing spray pipe is preferably adopted for replenishing water, so that the water in the water washing spray pipe is recycled and contains acid liquor with a certain concentration.

The invention also discloses an energy-saving control method of the energy-saving copper ball cleaning equipment with the air heater, wherein the discharging inclined guide plate is provided with a low-position electric control baffle and a high-position electric control baffle, the cover plate is provided with a low-position induction switch and a high-position induction switch, and the air heater at least comprises two working gears of a high air volume gear and a low air volume gear; the low-position electric control baffle and the high-position electric control baffle are electrically connected with the controller; the energy-saving control method further comprises the following steps:

an initial air drying step, wherein the initial working gear of the air heater is a low air volume gear (as shown in the state of fig. 11);

a low-position air drying step, wherein the low-position electric control baffle is protruded, the high-position electric control baffle is retracted, the cleaned copper balls roll to the upper side of the low-position electric control baffle, when the low-position induction switch detects a signal of the retained copper balls, the high-position electric control baffle receives a control signal, the high-position electric control baffle is protruded, the cleaned copper balls roll to the upper side of the high-position electric control baffle (in a state shown in figures 12 and 13);

a low-position discharging step, wherein when the controller receives a signal that the low-position induction switch detects that the retained copper balls exceed the low-position induction time, the controller outputs a signal to the low-position electric control baffle, the low-position electric control baffle moves downwards and keeps the low-position discharging time, the copper balls below the high-position electric control baffle roll downwards under the action of gravity, and the low-position induction time in the step is the low air volume air drying time (as shown in the state of fig. 14);

a high-position discharging step, wherein when the low-position electric control baffle receives the control signal and protrudes, the controller outputs a signal to the high-position electric control baffle, the high-position electric control baffle moves downwards, and the copper balls above the high-position electric control baffle roll downwards to the upper side of the low-position electric control baffle under the action of gravity;

an air volume increasing step, wherein when the controller receives a signal that the high-level induction switch detects that the retained copper ball exists, the air heater is switched to a high air volume gear, the low-level induction time length is reduced, and the low air volume air drying time length is adjusted to a high air volume air drying time length;

and an air volume reducing step, namely when the interval time of signals of the low-position induction switch, which are detected by two adjacent times, of the retained copper ball is increased to be more than 110% -120% of the initial working time of a high air volume gear (the accumulated time of the copper ball blocking the material at the low position is prolonged, the cleaning speed of the copper ball is reduced, the working grade of the air heater is reduced by one level when a certain proportion is reached, the air drying time is prolonged), the air heater is switched to the low air volume gear, and the low-position induction time length is adjusted to be the low air volume air drying time length from the high air volume air drying time length.

Through the switching of low amount of wind shelves and high amount of wind shelves, can use the air-dry demand that the energy satisfies the copper ball to the minimum, and then reach the purpose of festival source.

In the control method, the low-position electric control baffle and the high-position electric control baffle can adopt a structure in the fourth implementation mode, and can also have some changes on the basis of the fourth implementation mode, for example, the low-position electric control baffle and the high-position electric control baffle both adopt an electrified working mode, and when electricity is obtained, baffle parts of the low-position electric control baffle and the high-position electric control baffle are protruded in the material guide groove of the discharging inclined guide plate. In other embodiments, the low-position electric control baffle and the high-position electric control baffle which are driven by a motor can also be adopted, and the low-position electric control baffle and the high-position electric control baffle are driven by a motor, a worm gear and a worm and the like.

In summary, the inner grooves distributed spirally are arranged on the inner wall of the roller, so that the axial movement speed of the copper balls can be controlled through the rotation of the roller, and further, when the similar copper balls are cleaned, the cleaning effect can ensure higher consistency, insufficient cleaning or excessive cleaning can be prevented, the cleaning time can be saved as much as possible on the premise of ensuring the cleaning effect, and the purpose of saving energy is achieved. Still further adopted concentrated acid bucket, measuring pump, concentration meter and controller, can the automated inspection acidizing fluid concentration to automatic add concentrated acid, keep in a more ideal scope with the acidizing fluid concentration of guaranteeing to wash the copper ball, cleaning equipment can keep long-time operation, can reduce manual operation again, reduces the cost of labor. Still further adopt the clear water to spray at ejection of compact section, adopt the water of repeated collection to wash at the washing section, the clear water is collected and is retrieved to the washing section and use after spraying, advance first order washing with the acidizing fluid of repeated collection, the water of repeated collection carries out second grade washing and clean water source and carries out the third level washing, makes clear water source from third level to first level, is used step by step, has realized the biggest value of utilizing, has practiced thrift the water resource. Still further be equipped with the air heater below the oblique baffle of ejection of compact, air-dry the processing to the copper ball after the cleaning. After the air-dried effect has been carried out to the copper ball to the air-dried of heating, spill over from the gas vent through ejection of compact section, form the convulsions effect, can take gas such as sour gas that pickling section and washing section produced to the gas vent, discharge together.

The energy-saving control method of the invention utilizes the concentration meter and the liquid level meter, and can ensure that the liquid level and the concentration of the acid liquor are kept within the set numerical range under the control action of the controller. The hot air blower further adopts a low-position electric control baffle, a high-position electric control baffle and two working gears, when the cleaning quantity of the copper balls is low, the hot air blower can work at a low air quantity gear, and energy is saved as much as possible. When copper ball washs quantity when higher, can detect out through high-order inductive switch to switch the air heater to high amount of wind shelves work, and reduce the dwell time of copper ball in the oblique baffle of ejection of compact, in order to improve air-dry speed as far as possible.

The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.