Polarizing film
阅读说明:本技术 偏振膜 (Polarizing film ) 是由 姜球贤 金茂显 陆瑾宇 韩舒引 于 2020-04-17 设计创作,主要内容包括:公开了偏振膜,该偏振膜包括其中限定有折叠轴和拉伸轴的基底衬底以及位于基底衬底的边缘处的变形部分。拉伸轴相对于折叠轴形成小于约45°的角度。其中限定有折叠区域(在折叠区域处定位有折叠轴)和邻近折叠区域的非折叠区域的显示设备包括显示面板、位于显示面板上的第一粘合层以及位于第一粘合层上的偏振膜,其中,偏振膜中限定有拉伸轴。折叠轴与拉伸轴之间的角度小于约45°。(Disclosed is a polarizing film including a base substrate having a folding axis and a stretching axis defined therein, and a deformation portion at an edge of the base substrate. The stretching axis forms an angle of less than about 45 ° with respect to the folding axis. A display device, in which a folding area, at which a folding axis is positioned, and an unfolding area adjacent to the folding area are defined, includes a display panel, a first adhesive layer on the display panel, and a polarizing film on the first adhesive layer, in which a stretching axis is defined. The angle between the fold axis and the stretch axis is less than about 45 deg..)
1. A polarizing film comprising:
a base substrate having a fold axis and a stretch axis defined therein; and
a deformation portion located at an edge of the base substrate;
wherein the stretching axis forms an angle of less than 45 ° with the folding axis.
2. The polarizing film of claim 1, wherein the base substrate comprises:
a linear polarization layer in which the stretching axis is defined; and
and the phase delay layer is positioned on the linear polarization layer.
3. The polarizing film of claim 1, wherein the stretching axis is parallel to the folding axis.
4. The polarizing film of claim 2, wherein the fold axis forms an angle of less than 135 ° with the light transmission axis of the linear polarizing layer.
5. The polarizing film of claim 2, wherein the fold axis forms an angle of less than 45 ° with the light absorption axis of the linear polarizing layer.
6. The polarizing film of claim 2, wherein the phase retarder layer comprises at least one of an 1/2 λ phase retarder layer and a 1/4 λ phase retarder layer.
7. The polarizing film of claim 2, wherein the phase retardation layer is disposed on a surface of the linear polarizing layer.
8. The polarizing film of claim 2, wherein the deformation portion comprises:
a first deformation portion extending in a direction perpendicular to the folding axis; and
a second deformed portion extending in a direction parallel to the folding axis.
9. The polarizing film of claim 8, wherein the second deformed portion has a width greater than a width of the first deformed portion.
10. The polarizing film of claim 8, wherein the second deformed portion has a width equal to or greater than 70 μ ι η and equal to or less than 80 μ ι η.
11. The polarizing film according to claim 8, wherein the first deformation portion comprises a heat-denatured portion and a color-shifted portion arranged from an edge of the linear polarizing layer toward a central portion of the linear polarizing layer when viewed from a plan view in a thickness direction of the polarizing film.
12. The polarizing film of claim 8, wherein the first deformation portion comprises a heat-denatured portion, a color-shifted portion, and a first concave portion arranged from an edge of the linear polarizing layer toward a central portion of the linear polarizing layer when viewed from a plan view in a thickness direction of the polarizing film.
13. The polarizing film of claim 12, wherein the first concave portion has a dimension less than 30 μ ι η in a direction from the edge of the linear polarizing layer to the central portion of the linear polarizing layer.
14. The polarizing film of claim 12, wherein the second deformed portion comprises a heat-denatured portion, a color-shifted portion, and a second depressed portion arranged from the edge of the linear polarizing layer toward the central portion of the linear polarizing layer when viewed from the plan view in the thickness direction of the polarizing film.
15. The polarizing film of claim 14, wherein the second recessed portion has a plurality of recesses arranged at regular intervals.
16. The polarizing film of claim 14, wherein the second depressed portion has a dimension equal to or greater than 30 μ ι η and equal to or less than 40 μ ι η in a direction from the edge of the linear polarizing layer toward the central portion of the linear polarizing layer.
17. The polarizing film of claim 14, wherein the first depressed portion has a width that is less than a width of the second depressed portion.
18. A polarizing film comprising:
a base substrate comprising a fold region and a non-fold region, the fold region having a fold axis defined therein, the non-fold region being adjacent to the fold region, wherein a stretch axis is defined in the base substrate, the stretch axis being at an angle of less than 45 ° relative to the fold axis; and
a deformation portion located at an edge of the base substrate;
wherein a width of the deformed portion in the non-folded region is larger than a width of the deformed portion in the folded region.
19. The polarizing film of claim 18, wherein the stretching axis is parallel to the folding axis.
20. The polarizing film of claim 18, wherein the deformation portion comprises:
a first deformation portion extending in a direction perpendicular to the folding axis; and
a second deformed portion extending in a direction parallel to the folding axis.
Technical Field
Embodiments of the present invention relate to a polarizing film and a display device including the same, and more particularly, to a polarizing film in which damage in a folding area is substantially minimized in a process of manufacturing a foldable display device, and a display device including the same.
Background
In general, display devices such as liquid crystal display ("LCD") devices, electrowetting display devices, electrophoretic display devices, and organic light emitting diode ("OLED") display devices may include a display panel for displaying an image and a polarizing layer integrally formed with or disposed on one surface of the display panel.
The polarizing layer may effectively prevent reflection of external light of the display device or improve display quality of the display device.
Disclosure of Invention
Embodiments of the present invention relate to a polarizing film and a display device including the same, in which damage in a folding region is minimized in a process of manufacturing a foldable display device.
According to an embodiment, a polarizing film includes: a base substrate having a folding axis and a stretching axis defined therein; and a deformed portion at an edge of the base substrate. In such embodiments, the stretching axis forms an angle of less than about 45 ° with the folding axis.
In an embodiment, the base substrate may include: a linear polarizing layer having a stretching axis defined therein; and a phase retardation layer on the linear polarization layer.
In an embodiment, the stretching axis may be parallel to the folding axis.
In an embodiment, the fold axis may form an angle of less than about 135 ° with the light transmission axis of the linear polarization layer.
In an embodiment, the fold axis may form an angle of less than about 45 ° with the light absorption axis of the linear polarization layer.
In an embodiment, the phase retardation layer may include at least one of an 1/2 λ phase retardation layer and a 1/4 λ phase retardation layer.
In an embodiment, the phase retardation layer may be disposed on a surface of the linear polarization layer.
In an embodiment, the deformation portion may include: a first deformation portion extending in a direction perpendicular to the folding axis; and a second deformed portion extending in a direction parallel to the folding axis.
In an embodiment, the second deformed portion may have a width greater than a width of the first deformed portion.
In an embodiment, the second deformed portion may have a width substantially equal to or greater than about 70 micrometers (μm) and substantially equal to or less than about 80 μm.
In an embodiment, the first deformation portion may include a heat-denatured portion and a color-shifted portion arranged from an edge of the linear polarization layer toward a central portion of the linear polarization layer when viewed from a plan view in a thickness direction of the polarizing film.
In an embodiment, the first deformation portion may include a heat-denatured portion, a color-shifted portion, and a first depressed portion disposed from an edge of the linear polarization layer toward a central portion of the linear polarization layer when viewed from a plan view in a thickness direction of the polarizing film.
In an embodiment, the first concave portion may have a dimension of less than about 30 μm in a direction from an edge of the linear polarization layer to a central portion of the linear polarization layer.
In an embodiment, the second deformed portion may include a heat-denatured portion, a color-shifted portion, and a second concave portion arranged from an edge of the linear polarization layer to a central portion of the linear polarization layer in a plane when viewed from a plan view in a thickness direction of the polarizing film.
In an embodiment, the second depressed portion may have a plurality of recesses arranged at regular intervals.
In an embodiment, the second recessed portion may have a dimension substantially equal to or greater than about 30 μm and substantially equal to or less than about 40 μm in a direction from an edge of the linear polarizing layer toward a central portion of the linear polarizing layer.
In an embodiment, the first recessed portion may have a width that is less than a width of the second recessed portion.
According to an embodiment, a polarizing film includes: a base substrate comprising a fold region having a fold axis defined therein and a non-fold region adjacent the fold region, wherein the stretch axis is defined in the base substrate at an angle of less than about 45 ° relative to the fold axis; and a deformed portion at an edge of the base substrate. In such an embodiment, the width of the deformed portion in the non-folded region is greater than its width in the folded region.
In an embodiment, the stretching axis may be parallel to the folding axis.
In an embodiment, the deformation portion may include: a first deformation portion extending in a direction perpendicular to the folding axis; and a second deformed portion extending in a direction parallel to the folding axis.
In an embodiment, the second deformed portion may have a width greater than a width of the first deformed portion.
According to an embodiment, a polarizing film includes: a base substrate comprising a fold region having a fold axis defined therein and a non-fold region adjacent the fold region, wherein the stretch axis is defined in the base substrate at an angle of less than about 45 ° relative to the fold axis; and a deformed portion at an edge of the base substrate. In such embodiments, the folded region has a width that is less than the width of the unfolded region.
In an embodiment, the deformed portion may not be provided at the folded region.
In an embodiment, the deformation portion may include: a first deformation portion extending in a direction perpendicular to the folding axis; and a second deformed portion extending in a direction parallel to the folding axis.
In an embodiment, the second deformed portion may have a width greater than a width of the first deformed portion.
According to an embodiment, a display device includes: a display panel including a folding region having a folding axis defined therein and a non-folding region adjacent to the folding region; a first adhesive layer on the display panel; and a polarizing film on the first adhesive layer, wherein the polarizing film has a stretching axis defined therein. In such embodiments, the angle between the fold axis and the stretch axis is less than about 45 °.
In an embodiment, the polarizing film may include: a base substrate having a tensile axis defined therein; and a deformed portion at an edge of the base substrate. In such embodiments, the base substrate may include: a linear polarizing layer having a stretching axis defined therein; and a phase retardation layer on the linear polarization layer.
In an embodiment, the deformation portion may include: a first deformation portion extending in a direction perpendicular to the folding axis; and a second deformed portion extending in a direction parallel to the folding axis.
In an embodiment, the first deformed portion is not disposed at the folded region located at the edge of the base substrate.
In an embodiment, the second deformed portion may have a width greater than a width of the first deformed portion.
In an embodiment, the second deformation portion may have a plurality of recesses arranged at regular intervals.
The foregoing is illustrative only and is not limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
Drawings
These and/or other features of embodiments of the present invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a perspective view illustrating a display apparatus according to an embodiment;
FIG. 2 is a cross-sectional view taken along line II-II' of FIG. 1;
FIG. 3 is an enlarged view of portion III of FIG. 2;
fig. 4 is a view illustrating a polarizing film having a stretching axis according to an embodiment;
fig. 5 is a plan view showing one pixel included in the display panel of fig. 1;
FIG. 6 is a cross-sectional view taken along line I-I' of FIG. 5;
FIG. 7 is a cross-sectional view taken along line IV-IV' of FIG. 4, in accordance with an embodiment;
fig. 8A is a view showing the structure of a first deformed portion of a polarizing film according to an embodiment;
fig. 8B is a view illustrating the structure of a second deformed portion of a polarizing film according to an embodiment;
fig. 9 is a view illustrating a state of a first deformed portion after laser cutting in a polarizing film according to an embodiment;
fig. 10 is a view illustrating a variation range of iodine molecules aligned parallel to a stretching axis according to a laser according to an embodiment;
fig. 11 is a view illustrating an embodiment of a process of obtaining a unit panel by laser cutting a female joint panel according to an embodiment;
fig. 12 is a view showing a case in which the intensity of laser light varies for each region according to the embodiment;
fig. 13 is a view illustrating a polarizing film having a smaller width at a folding area according to an embodiment; and
fig. 14 is a view illustrating a relationship between a stretching axis, a folding axis, and a phase retardation layer of a polarizing film according to an embodiment.
Detailed Description
Embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings. Although the embodiments are shown in the drawings and will be described mainly in the specification, the present invention may be modified in various ways and have several embodiments. However, the scope of the present invention is not limited to these embodiments, and should be construed to include all changes, equivalents and substitutions included in the spirit and scope according to the embodiments.
In the drawings, the thickness of various layers and regions are shown in an exaggerated manner for clarity and ease of description. When a layer, region or panel is referred to as being "on" another layer, region or panel, it can be directly on the other layer, region or panel, or intervening layers, regions or panels may be present. In contrast, when a layer, region or panel is referred to as being "directly on" another layer, region or panel, there may be no intervening layers, regions or panels present therebetween. Further, when a layer, region or panel is referred to as being "under" another layer, region or panel, it can be directly under the other layer, region or panel, or intervening layers, regions or panels may be present. In contrast, when a layer, region or panel is referred to as being "directly under" another layer, region or panel, there may be no intervening layers, regions or panels present therebetween.
For ease of description, spatially relative terms such as "below … …," "below … …," "below," "above … …," "above … …," and the like may be used herein to describe one element or component's relationship to another element or component as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, in the case where the device shown in the drawings is turned over, a device located "below" or "beneath" another device may be placed "above" the other device. Thus, the illustrative term "below" may include both a lower position and an upper position. The device may also be oriented in another direction and the spatially relative terms may therefore be interpreted differently depending on the orientation.
Throughout the specification, when an element is referred to as being "connected" to another element, the element is "directly connected" to the other element or is "electrically connected" to the other element with one or more intervening elements interposed therebetween. It will be understood that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms including "at least one of … …" unless the content clearly indicates otherwise. "or" means "and/or". "at least one of A and B" means "A and/or B". As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms "comprises", "comprising", "includes" and/or "including", when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. Thus, a "first element" discussed below may be named "a second element" or "a third element," and "the second element" and "the third element" may be similarly named, without departing from the teachings herein.
As used herein, "about" or "approximately" includes the stated value and the average value within an acceptable range of deviation of the specified value as determined by one of ordinary skill in the art in view of the measurement in question and the error associated with measurement of the specified quantity (i.e., the limitations of the measurement system). For example, "about" can mean within one or more standard deviations of the stated values, or within ± 30%, ± 20%, ± 10%, ± 5%.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In order to specifically describe the embodiment according to the present invention, portions irrelevant to the description may not be provided, and the same reference numerals denote the same elements throughout the specification.
Hereinafter, embodiments of a display apparatus according to the present invention will be described with reference to the accompanying drawings.
Fig. 1 is a perspective view illustrating a display apparatus according to an embodiment, and fig. 2 is a sectional view taken along line II-II' of fig. 1.
Referring to fig. 1, an embodiment of the
In the embodiment of the
However, the scope of the present invention is not limited thereto, and the position and number of the folding axis AX and the positions and settings of the folding area FA and the non-folding area NA may be variously modified according to a specific display apparatus. In an embodiment, the folding axis may be located on the left or right side of the position of the folding axis AX in fig. 1, may be disposed in the horizontal direction (X-axis direction or length direction) of fig. 1 instead of the vertical direction (Y-axis direction or width direction) of fig. 1, and two folding axes crossing each other may be disposed. Herein, the Z-axis direction may be a thickness direction perpendicular to the X-axis direction and the Y-axis direction.
Referring to fig. 2, the embodiment of the
The first panel PN1 is located at the lowermost end of the
A first adhesive layer AL1 is located between the first panel PN1 and the second panel PN2 to attach the first panel PN1 and the second panel PN2 to each other, and a second adhesive layer AL2 is located between the second panel PN2 and the third panel PN3 to attach the second panel PN2 and the third panel PN3 to each other.
Each of the first panel PN1, the second panel PN2, the third panel PN3, the first adhesive layer AL1, and the second adhesive layer AL2 defines a folding area FA and a non-folding area NA adjacent to the folding area FA with respect to the folding axis AX, as shown in fig. 2.
The first panel PN1 may be a display panel in which thin film transistors (not shown), organic light emitting layers (not shown), electrode layers (not shown), and encapsulation layers (not shown) are sequentially stacked on one another, and the second panel PN2 may be a polarization panel including a linear polarization layer. The first panel PN1 and the second panel PN2 may include an insulating base substrate (not shown) comprising glass, quartz, ceramic, metal, plastic, etc. In an embodiment, where the base substrate (not shown) comprises a plastic such as polyimide ("PI"), each panel may be flexible to be foldable, stretchable, or rollable.
In an embodiment, the first adhesive layer AL1 and the second adhesive layer AL2 may be any one of an optically clear resin ("OCR") and a pressure sensitive adhesive ("PSA"). In such embodiments, both the OCR and PSA are highly elastic, such that both the first adhesive layer AL1 and the second adhesive layer AL2 are flexible.
The third panel PN3 may be directly exposed to the outside and may be a window substrate protecting the first panel PN1 and the second panel PN2 located below the third panel PN 3. The third panel PN3 may include a first base film BF1, a second base film BF2, a functional layer FN, and a third adhesive layer AL 3.
The first base film BF1 may be provided or stacked on the second adhesive layer AL 2. The third adhesive layer AL3, the second base film BF2, and the functional layer FN were sequentially stacked on the first base film BF 1.
Each of the first base film BF1 and the second base film BF2 may include, for example, plastic, and thus may have flexibility. The first base film BF1 and the second base film BF2 may include at least one of polyethylene terephthalate ("PET"), polycarbonate ("PC"), PI, and polymethyl methacrylate ("PMMA"). The first base film BF1 and the second base film BF2 may comprise substantially the same kind of plastic as each other, or different kinds of plastic from each other. However, the scope of the present invention is not limited thereto, and a structure in which a plurality of base films are stacked by an adhesive layer may be employed.
The functional layer FN is attached on the second base film BF2 to protect the upper portion of the third panel PN3 from external scratches and pressure. The functional layer FN may include at least one of a hard coat film, an anti-fingerprint film, an anti-reflection film, and an anti-glare film.
The third adhesive layer AL3 may be one of OCR and PSA, and the third adhesive layer AL3 may also have flexibility, similar to the first adhesive layer AL1 and the second adhesive layer AL 2.
In an embodiment, in the case where the base of the third panel PN3 has a multi-layer structure including the first base film BF1 and the second base film BF2, the deformation ratio of the adhesive layer with respect to the entire window substrate is reduced due to the folding stress, as compared to a conventional window substrate generally defined by a single base film, and thus the hardness of the window substrate may be improved. In such an embodiment, the rigidity of the window substrate can be improved without reducing the flexibility of the entire window substrate, as compared with a method of simply thickening the base.
Hereinafter, the configuration and arrangement of the first and second reinforcement materials RF1 and RF2 of the
Fig. 3 is an enlarged view of a portion III of fig. 2.
In an embodiment, as shown in fig. 3, the first reinforcement material RF1 may be disposed in the non-folded area NA of at least one of the first adhesive layer AL1 and the second adhesive layer AL 2. In such embodiments, the first reinforcement material RF1 may be provided in each of the first adhesive layer AL1 and the second adhesive layer AL2, or the first reinforcement material RF1 may be provided in only one of the first adhesive layer AL1 and the second adhesive layer AL 2.
In an embodiment, the first reinforcement material RF1 may be a plurality of transparent silica beads, as shown in fig. 3. In such an embodiment, as shown in fig. 3, the outer diameters d1 and d2 of the transparent silicon beads in the same adhesive layer may be different from each other.
In such embodiments, the visibility of the
Each of the outer diameters d1 and d2 of the transparent silicon beads may be smaller than the thickness t1 or t2 of the adhesive layer including the transparent silicon beads. In an embodiment, the outer diameter of the transparent silica beads or the thickness of the adhesive layer may be adjusted such that the outer diameter of the transparent silica beads is in a range of about 1% to about 95% of the thickness of the adhesive layer including the transparent silica beads.
In such an embodiment, in the case where the transparent silicon beads have an outer diameter smaller than the thickness of the adhesive layer, the transparent silicon beads may be substantially prevented from protruding outside the adhesive layer and colliding with the adjacent first and second panels PN1 and PN 2.
The second reinforcement material RF2 may be disposed in the non-folded area NA of the third adhesive layer AL 3. The second enhancement material RF2 may be a plurality of transparent silica beads substantially identical to the first enhancement material RF1 described above. The outer diameters d1 and d2 of the transparent silicon beads in the non-folded area NA of the third adhesive layer AL3 may be less than the thickness t3 of the third adhesive layer AL 3. In such an embodiment, by further providing the second reinforcing material RF2 at the third adhesive layer AL3, the hardness of the adhesive layer within the window substrate including two or more base films can be effectively adjusted.
Hereinafter, for convenience of description, an embodiment in which the first panel PN1 is a display panel, the second panel PN2 is a polarizing film, and the third panel PN3 is a window substrate will be described in detail.
Fig. 4 is a view illustrating a polarizing film having a stretching axis according to an embodiment.
Referring to fig. 4, the second panel PN2 (in the case where the second panel PN2 is a polarizing film, the second panel PN2 may be referred to as a polarizing film PN2) has a stretching axis SA. In one embodiment, for example, the polarizing film PN2 including, for example, a polyvinyl alcohol ("PVA") film is immersed in a solution of iodine and a dichroic dye, and then the polarizing film PN2 is stretched so that iodine molecules and dye molecules are aligned in parallel in the stretching direction to obtain the stretching axis SA.
In such an embodiment, light vibrating (or polarized) in the stretching direction of the polarizing film PN2 is absorbed, and light vibrating in the direction perpendicular to the stretching direction is transmitted through the polarizing film PN 2.
Therefore, the polarizing film PN2 transmits only light vibrating in substantially the same direction as the light transmission axis among the incident light, and absorbs or reflects light vibrating in the remaining direction. In such embodiments, the light transmission axis is perpendicular to the stretching axis SA.
In an embodiment, as shown in fig. 4, the stretch axis SA forms an angle of less than about 45 ° with the fold axis AX. Alternatively, the stretching axis SA may be parallel to the folding axis AX.
The polarizing film PN2 may include any one of PVA, PC, polystyrene, and polymethacrylate.
When light is introduced into the
Fig. 5 is a plan view illustrating one pixel included in the display panel of fig. 1, and fig. 6 is a sectional view taken along line I-I' of fig. 5.
In an embodiment, as shown in fig. 5 and 6, the pixel PX includes a
The
The pixels PX may be located at an area (pixel area) defined by the
The pixel PX includes a
The
The
Although fig. 5 and 6 illustrate a specific structure of an embodiment of the pixel PX including the
Referring to fig. 5, an embodiment of a pixel PX includes two thin film transistors ("TFTs") and a single capacitor, but the embodiment is not limited thereto. In alternative embodiments, one pixel PX may include three or more thin film transistors and two or more capacitors, and may have various structures including additional signal lines.
The pixel PX refers to a minimum or basic unit for displaying an image, and may be any one of a red pixel emitting red light, a green pixel emitting green light, and a blue pixel emitting blue light.
The
The
The switching
In the embodiment, the driving
A
A gate wiring including the
The
An insulating
A data wire including
In such an embodiment, the switching
The switching
The driving
In such an embodiment, the switching
The
The
The
A part or the whole of the
The
The
The
In embodiments, a transparent conductive oxide ("TCO") may be used to form the transmissive electrode. In one embodiment, for example, the TCO may include at least one of indium tin oxide ("ITO"), indium zinc oxide ("IZO"), antimony tin oxide ("ATO"), aluminum zinc oxide ("AZO"), zinc oxide (ZnO), and combinations thereof.
Alternatively, metals such as magnesium (Mg), silver (Ag), gold (Au), calcium (Ca), lithium (Li), chromium (Cr), aluminum (Al), and copper (Cu), or alloys thereof, may be used to form the transflective and reflective electrodes. In such embodiments, whether the electrode is of the transflective or reflective type depends on the thickness of the electrode. Typically, the transflective electrode has a thickness of about 200nm or less, while the reflective electrode has a thickness of about 300nm or more. As the thickness of the transflective electrode decreases, the light transmittance and resistance increase. In contrast, as the thickness of the transflective electrode increases, the light transmittance decreases.
In addition, the transflective electrode and the reflective electrode may have a multi-layer structure including a metal layer and a TCO layer stacked on the metal layer, wherein the metal layer includes a metal or a metal alloy.
In an embodiment, the pixel PX may have a double emission type structure that emits light in the direction of the
The sealing
Fig. 7 is a cross-sectional view taken along line IV-IV' of fig. 4, according to an embodiment.
Referring to fig. 1 to 7, the embodiment of the polarizing film PN2 includes a base substrate 310 having a folding axis AX and a stretching axis SA, and a deformation portion 320 located at an edge of the base substrate 310.
In such an embodiment, the folding axis AX is substantially the same as the folding axis AX defined in the folding region FA of the first panel PN1 (in the case where the first panel PN1 is a display panel, the first panel PN1 may be referred to as a display panel PN 1).
The base substrate 310 includes a
The stretching axis SA forms an angle of less than about 45 ° with the folding axis AX. In such embodiments, the stretching axis SA of the
The
In the case where the stretching axis SA is parallel to the folding axis AX, the light absorption axis parallel to the stretching axis SA may be parallel to the folding axis AX. Accordingly, when the stretching axis SA forms an angle of less than about 45 ° with the folding axis AX, the folding axis AX may form an angle of less than about 45 ° with the light absorption axis.
The fold axis AX, which is at an angle of less than about 45 deg. relative to the light absorption axis, may form an angle of less than about 135 deg. with the light transmission axis.
When the stretching axis SA parallel to the folding axis AX is perpendicular to the light transmission axis, the folding axis AX may also be perpendicular to the light transmission axis.
The polarizing film PN2 may be disposed on the display panel PN 1. In such an embodiment, the base substrate 310 of the polarizing film PN2 may be attached to the sealing
The base substrate 310 may be disposed on a triacetyl cellulose ("TAC") film. In one embodiment, for example, a TAC film may be attached on the phase retardation layer 312 by an adhesive layer including PSA, and the base substrate 310 may be disposed on the TAC film.
A hard coat layer-triacetyl cellulose ("HC-TAC") film may be disposed on the base substrate 310, and a protective film may be disposed on the HC-TAC film.
The
The
The phase retardation layer 312 may be positioned on at least one surface of the
The phase retardation layer 312 may change linearly polarized light into circularly polarized light or circularly polarized light into linearly polarized light by retarding the phase of incident light by about 1/2 λ or about 1/4 λ.
The phase retardation layer 312 includes at least one of 1/2 λ phase retardation layer 313 and 1/4 λ phase retardation layer 314.
Referring to fig. 7, an embodiment of the phase retardation layer 312 includes 1/2 λ phase retardation layers 313 and 1/4 λ phase retardation layers 314, but the embodiment is not limited thereto. In an alternative embodiment, only one of 1/2 λ phase retardation layer 313 and 1/4 λ phase retardation layer 314 may be provided.
Referring to fig. 7, the 1/2 λ phase retardation layer 313 retards the phase of incident light by about 1/2 λ, and the 1/4 λ phase retardation layer 314 retards the phase of incident light by about 1/4 λ.
1/2 lambda phase retarder 313 and 1/4 lambda phase retarder 314 are disposed with an ultraviolet ("UV") adhesive therebetween such that 1/2 lambda phase retarder 313 and 1/4 lambda phase retarder 314 may be attached to each other by the UV adhesive.
A release film may be attached to the other surface of the 1/2 λ phase retardation layer 313 or 1/4 λ phase retardation layer 314 by an adhesive layer.
The deformed portion 320 may be located at an edge of the base substrate 310. In an embodiment, the deforming part 320 is disposed or defined at the edge of the base substrate 310 during the laser cutting of the polarizing film PN 2. The deformed portion 320 may have a width substantially equal to or greater than about 70 micrometers (μm) and substantially equal to or less than about 80 μm.
The deformed portion 320 has a larger width in the non-folded area NA than in the folded area FA.
The deformed portion 320 includes a first
In an embodiment, first deforming
The
In such embodiments, the first deforming
Therefore, the first
In such embodiments, the second
The
Fig. 8A is a view illustrating a structure of a first deformation portion of a polarizing film according to an embodiment, and fig. 8B is a view illustrating a structure of a second deformation portion of a polarizing film according to an embodiment.
In an embodiment, as shown in fig. 8A, the
The heat-denatured portion 331 may be partially carbonized by the heat of the laser. The color-shifting portion 332 can be shifted in color toward yellow or yellowish brown by the heat transferred from the heat-denatured portion 331.
The first depressed portion 333 has at least one depressed portion positioned at regular intervals. The recesses are defined and located at corresponding positions after iodine (I) molecules and dye molecules aligned in parallel in a stretching direction in the
The first concave portion 333 may have a dimension in the X-axis direction of less than about 30 μm.
In the embodiment, as shown in fig. 8B, the
The
The second recessed portion 334 may have a dimension in the X-axis direction that is substantially equal to or greater than about 30 μm and substantially equal to or less than about 40 μm.
The second recessed portion 334 has a width greater than the width of the first recessed portion 333. That is, the first recessed portion 333 has a width that is smaller than the width of the second recessed portion 334.
The polarizing film PN2 may not include the first deforming
Therefore, the first
Fig. 10 is a view illustrating a variation range of iodine molecules aligned parallel to a stretching axis according to a laser according to an embodiment.
In the embodiment, as shown in fig. 10, since the second
The first
In the laser cutting of the polarizing film PN2, laser light is emitted along the edge of the linear
However, although laser beams of substantially the same width are emitted to the edge of the
That is, although the laser light having substantially the same width is guided, the
In such an embodiment, after the
In the
Accordingly, the
Fig. 11 is a view illustrating an embodiment of a process of obtaining a unit panel by laser cutting a mother joint panel according to an embodiment.
Referring to fig. 11, a mother polarizing plate 800 is attached on the mother panel 700.
The mother panel 700 includes a carrier layer (not shown) and a display panel PN 1. The carrier layer includes a fourth adhesive layer (not shown) and a second protective layer (not shown) disposed under the display panel PN 1. The fourth adhesive layer is located between the second protective layer and the
The mother polarizing plate 800 includes a first adhesive layer AL1, a polarizing film PN2, and a first protective layer (not shown), and is attached to the mother panel 700 by the first adhesive layer AL 1. A plurality of holes 88 are defined through the mother polarizing plate 800. The plurality of holes 88 are used to align the mother panel 700 and the mother polarizing plate 800 with each other. The first base film BF1 may be attached on the polarizing film PN2 through the second adhesive layer AL 2.
A structure in which the mother panel 700 and the mother polarizing plate 800 are bonded to each other is defined as a mother bonding panel 900.
In an embodiment, as shown in fig. 11, a dividing process of dividing the female bonding panel 900 into a plurality of unit panels is performed. In such an embodiment, the female splice panel 900 is cut by lasers 384a and 384b from laser 382. A UV picosecond laser apparatus may be used as the laser apparatus 382.
In such an embodiment, as shown in fig. 11, the laser lights 384a and 384b are emitted in the Z-axis direction (or the thickness direction of the female joint panel 900) from below the female joint panel 900 toward the female joint panel 900. Therefore, the laser lights 384a and 384b emitted to the mother joined panel 900 first pass through the mother panel 700 and then pass through the mother polarizing plate 800.
In such an embodiment, as shown in fig. 11, the lasers 384a and 384b emitted to the female joint panel 900 move along a closed-loop cutting line (hereinafter referred to as "first cutting line") 15 that surrounds the first area a11 and the second area a22 adjacent to each other. Therefore, the portion surrounded by the first cutting line 15 is separated from the female joint panel 900. In such an embodiment, the portion separated from the female coupling panel 900 is defined as a unit panel 950.
Through this dividing process, a plurality of unit panels 950 are obtained from a single female joint panel 900.
The laser light 384a (hereinafter, referred to as "first laser light") emitted to the first partial cut line 15a may have an intensity stronger than that of the laser light 384b (hereinafter, referred to as "second laser light") emitted to the second partial cut line 15 b. In such an embodiment, a first laser 384a having a relatively strong intensity may be emitted along the first partial cut line 15a of the female bonding panel 900, and a second laser 384b having a relatively weak intensity may be emitted along the second partial cut line 15b of the female bonding panel 900. In one embodiment, for example, when a UV picosecond laser device is used as the laser device 382 described above, the first laser light 384a may be emitted at a power in a range from about 15 watts (W) to about 25W, while the second laser light 384b may be emitted at a power in a range from about 3W to about 10W.
In such embodiments, each of the first laser light 384a and the second laser light 384b is emitted in a pulsed scheme having a frequency of about 400 hertz (Hz). The pulse width (pulse duration) of the pulse may be about 15 picoseconds (ps). In an embodiment, each of the first laser light 384a and the second laser light 384b may have substantially the same beam width with a spot size of about 22 μm. In addition, the laser device 382 can vary the intensity of the laser while maintaining the laser scanning speed at, for example, about 3,000 millimeters per second (mm/s).
The length of the end of the unit panel 950 varies according to the intensity of the laser light. In other words, the end of the cell panel 950 cut by the first laser light 384a having strong intensity may have a length longer than that of the end of the cell panel 950 cut by the second laser light 384b having weak intensity.
In the embodiment, although the structure in which the first base film BF1 is attached on the polarizing film PN2 through the second adhesive layer AL2 is shown, a protective film including an acrylic material may be attached to the polarizing film PN2 instead of the first base film BF 1. During the laser cutting of the polarizing film PN2 to which the protective film of acrylic material is attached, the acrylic material may be damaged or destroyed by the heat of the laser. Therefore, the region to which the protective film of acrylic material is attached can be irradiated with laser light of low output so that the intensity of the laser light is at a predetermined level or less, thereby preventing the polarizing film PN2 from being damaged.
Fig. 12 is a view illustrating a case in which the intensity of laser light varies for each region according to the embodiment.
Referring to fig. 1 to 12, during the laser cutting of the polarizing film PN2, only the intensity of the laser light in the folding area FA, not the intensity of the laser light in the non-folding area NA, is substantially equal to or less than a predetermined level.
In one embodiment, for example, as shown in fig. 12, laser device 382 may output low-power laser light in a fold region FA having a fold axis AX and high-power laser light in other regions.
In such an embodiment, by reducing the intensity of the laser light to about half or less of the intensity of the laser light in the other region, it is possible to effectively prevent the occurrence of cracks in the folded region FA.
Therefore, as shown in fig. 9, the first concave portion 333 at the first deforming
In an embodiment, in the polarizing film PN2, after laser cutting, a first crack including the heat-denatured portion 331, the color-shifted portion 332, and the first depressed portion 333 may occur in the first
In such an embodiment, in the first
In an embodiment, after the laser cutting, a second crack including the heat-denatured portion 331, the color-shifted portion 332, and the second depressed portion 334 may occur in the second
In such an embodiment, a recess having a size substantially equal to or greater than about 30 μm and substantially equal to or less than about 40 μm in the X-axis direction may be formed in the second depressed portion 334 in the second
In the embodiment, the length of the concave portion of the
In an embodiment, the folding area FA of the polarizing film PN2 has a width smaller than that of the non-folding area NA. As shown in fig. 13, the width of the polarizing film PN2 in the folding area FA may be smaller than the width of the polarizing film PN2 in the non-folding area NA, so that it may not be laser-cut only in the folding area FA. Fig. 13 is a view illustrating a polarizing film having a smaller width at a folding area according to an embodiment. In the embodiment, as shown in fig. 13, the polarizing film PN2 has a small width only in the folding area FA within the cutting line CL, so that there is no cutting operation only in the folding area FA at the time of laser cutting, and the laser cutting operation is performed within the non-folding area NA. Therefore, no crack is generated in the polarizing film PN2 only in the folding region FA. The deformed portion 320 is not disposed at the folding area FA. That is, the polarizing film PN2 does not include the deformed portion 320 only at the edge of the folding area FA of the base substrate 310.
In the polarizing film PN2, the stretching axis SA forms an angle of less than about 45 ° with the folding axis AX, or forms an angle θ 3 of about 135 ° or more, as shown in fig. 14. Fig. 14 is a view illustrating a relationship between a stretching axis, a folding axis, and a phase retardation layer of a polarizing film according to an embodiment. In fig. 14, the 1/2 λ phase retardation layer 313 has an angle θ 1 of about 62.5 ° with respect to the fold axis AX. 1/4 lambda phase retarder 314 has an angle theta 2 of about 122.5 deg. with respect to fold axis AX.
The stretching axis SA forms an angle of less than about 45 ° with the folding axis AX, but may be parallel to the light absorption axis. The fold axis AX may form an angle of less than about 45 deg. with the light absorption axis.
The stretching axis SA may be perpendicular to the light transmission axis. The fold axis AX may form an angle with the light transmission axis of less than about 135 °.
The polarizing film PN2 can substantially prevent reflection of external light. External light may pass through the
The light transmitted through the
The light transmitted through the phase retardation layer 312 may be reflected by the display panel PN 1. The light reflected from the display panel PN1 (hereinafter referred to as "reflected light") can maintain a circular polarization state.
The reflected light may pass through the phase retardation layer 312 again. The light transmitted through the phase retardation layer 312 may be linearly polarized light having a phase retarded by about 1/4 λ by the 1/4 λ phase retardation layer 314. The light transmitted through the phase retardation layer 312 may be linearly polarized light having a phase retarded by about 1/2 λ by 1/2 λ phase retardation layer 313.
The reflected light transmitted through the phase retardation layer 312 may be parallel to the polarization axis of the
In the embodiment according to the present invention, the polarizing film and the display device including the same may be implemented as described above, wherein damage in the folding region in the polarizing film is substantially minimized during the process of manufacturing the foldable display device.
As set forth herein, according to one or more embodiments of the present invention, when a polarizing film is cut in a state in which the polarizing film is attached to a display panel, cracks may not occur in a folded region, or even if cracks occur in the folded region, the cracks may have a predetermined size or less.
Therefore, in such an embodiment, the life of the folding area of the foldable display device can be extended, and the quality of the folding area can be improved.
In such embodiments, the layer cutting process may be performed without using a high-end laser (e.g., Femto), and thus the facility investment cost of the foldable display device may be reduced.
While the present invention has been shown and described with reference to embodiments thereof, it will be apparent to those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the embodiments.
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