Gas ejection nozzle, furnace, and method for producing processed film
阅读说明:本技术 气体喷出喷嘴及炉、以及加工膜的制造方法 (Gas ejection nozzle, furnace, and method for producing processed film ) 是由 千枝繁树 西川彻 野村文保 于 2019-02-22 设计创作,主要内容包括:获得从气体喷出面喷出的气体的流速沿着喷嘴长度方向均匀的气体喷出喷嘴。本发明的气体喷出喷嘴具有以与树脂膜相对的侧面作为气体喷出面的壳体、沿着喷嘴长度方向供给气体的气体供给口、和从气体供给口连通至气体喷出面的1个以上的均压室,至少1个均压室的气体喷出面一侧的面由隔板构成,并且在隔板上表面沿着喷嘴长度方向配置有两端具有开口的多个筒状体,所述多个筒状体被配置成各筒状体的轴方向与喷嘴长度方向正交,筒状体的从隔板立起的接近气体供给口一侧的壁面与隔板所形成的角θ为规定范围内,在筒状体的与隔板接触的面上以还贯通隔板的孔的形态设有气体流通孔。(A gas jetting nozzle is obtained in which the flow velocity of gas jetted from a gas jetting surface is uniform along the longitudinal direction of the nozzle. The gas ejection nozzle of the present invention includes a housing having a side surface facing a resin film as a gas ejection surface, a gas supply port for supplying a gas along a nozzle longitudinal direction, and 1 or more pressure equalizing chambers communicating from the gas supply port to the gas ejection surface, wherein a surface of at least 1 pressure equalizing chamber on the gas ejection surface side is formed of a partition plate, and a plurality of cylindrical bodies having openings at both ends are arranged on a partition plate upper surface along the nozzle longitudinal direction, the plurality of cylindrical bodies are arranged such that an axial direction of each cylindrical body is orthogonal to the nozzle longitudinal direction, an angle θ formed by a wall surface of each cylindrical body rising from the partition plate on the side close to the gas supply port and the partition plate is within a predetermined range, and gas flow holes are provided in the form of holes further penetrating through the partition plate on a surface of the cylindrical body contacting the partition plate.)
1. A gas ejection nozzle for blowing a gas onto the surface of the resin film,
the gas ejection nozzle includes:
a housing provided so that a longitudinal direction of the gas ejection nozzle extends in a width direction of the resin film, and having a gas ejection surface that ejects a gas on a side surface opposite to the resin film;
a gas supply port provided at one end of the housing and supplying gas in a nozzle length direction; and
1 or more pressure equalizing chambers communicating from the gas supply port to the gas ejection face,
a surface on the gas discharge surface side of at least 1 pressure equalizing chamber of the 1 or more pressure equalizing chambers is formed by a partition plate, and a plurality of cylindrical bodies having openings at both ends are arranged on the partition plate along the nozzle longitudinal direction, the plurality of cylindrical bodies being arranged such that the axial direction of each cylindrical body is orthogonal to the nozzle longitudinal direction,
an angle θ formed between a wall surface of the cylindrical body on a side close to the gas supply port among wall surfaces rising from the separator and the separator is an inner angle of a cross-sectional shape of the cylindrical body and is in a range of 55 ° to 120 °,
and a gas circulation hole which is also communicated with the partition plate is arranged on the surface of the cylindrical body, which is in contact with the partition plate.
2. The gas ejection nozzle according to claim 1, wherein the angle θ is in a range of 75 ° or more and 95 ° or less.
3. The gas ejection nozzle according to claim 1 or 2, wherein the pressure equalizing chamber in which the cylindrical body is arranged is a pressure equalizing chamber adjacent to the gas supply port.
4. According to claimThe gas discharge nozzle according to any one of claims 1 to 3, wherein an opening area of the gas flow hole is S in each of the tubular bodies1And the area of the surface of the cylindrical body which is in contact with the partition plate except the surface of the cylindrical body which is erected from the partition plate and is in contact with the partition plate is S2While, the aperture ratio S1/S2Is 0.85 or less.
5. The gas ejection nozzle according to any one of claims 1 to 4, wherein the gas flow hole is a slit extending in a longitudinal direction of the nozzle.
6. The gas ejection nozzle according to any one of claims 1 to 5, wherein a surface formed by each of the openings of the tubular body is a surface that is parallel to the nozzle longitudinal direction and substantially perpendicular to the partition plate.
7. The gas ejection nozzle according to any one of claims 1 to 6, wherein L2/L1 is 1.0 or less where L1 represents a length of a surface of the cylindrical body in contact with the partition plate along a nozzle longitudinal direction and L2 represents a distance between adjacent cylindrical bodies in the nozzle longitudinal direction.
8. The gas ejection nozzle according to any one of claims 1 to 7, wherein in an ejection velocity distribution of the gas along the nozzle longitudinal direction, a difference between a maximum value and a minimum value of an ejection velocity is within 11% with respect to an average ejection velocity.
9. A furnace comprising the gas discharge nozzle according to any one of claims 1 to 8,
and blowing a heating gas from the gas ejection nozzle to the resin film to perform a heating treatment.
10. A method for producing a processed film, comprising a step of blowing a gas onto a surface of a resin film by using the gas ejection nozzle according to any one of claims 1 to 8.
11. The method of manufacturing a processed film according to claim 10, wherein the gas is a heated gas.
Technical Field
The present invention relates to a gas ejection nozzle for blowing a gas onto a surface of a resin film, a furnace provided with the gas ejection nozzle, and a method for producing a processed film.
Background
In a process for producing a processed film in which a surface of a resin film is processed, for example, a liquid is applied to a long or web-shaped raw material of the resin film, and then the resin film is conveyed inside a drying furnace or the like while blowing a gas such as air or nitrogen gas on the surface of the resin film. When blowing a gas to the resin film to be conveyed, a gas ejection nozzle that extends in a direction orthogonal to the conveying direction of the resin film, that is, in the width direction of the resin film and ejects a gas perpendicularly toward the surface of the resin film is generally used in many cases. The gas is supplied to the gas ejection nozzle extending in the film width direction (i.e., the nozzle longitudinal direction).
Such a gas ejection nozzle bends a gas supplied in the nozzle longitudinal direction in a direction orthogonal to the supply direction, and blows the resin film. A baffle (buffer) or the like is provided in the nozzle in order to change the direction of the gas flow, but turbulence may occur due to the collision of the gas with the baffle, and the resin film to be blown may be damaged by the turbulence. As a gas ejection nozzle for preventing such damage and blowing a similar gas flow, patent document 1 discloses a gas ejection nozzle having an uneven surface cover formed in a wavy or zigzag shape by repeating unevenness along a longitudinal direction of the gas ejection nozzle (i.e., a width direction of a workpiece). The cross-sectional shape of the convex-concave surface cover along the length direction of the nozzle is triangular wave shape. The gas ejection nozzle has a nozzle box having a surface facing the workpiece as a gas ejection surface, and a slit-shaped opening provided in the nozzle box and extending in a width direction of the workpiece and through which the gas passes toward the gas ejection surface, and the uneven surface cover is provided so as to cover the opening in the nozzle box. The concave-convex surface cover covers the opening, but the cross-sectional shape is triangular wave-like, so that the gas can flow toward the opening from the end side (cover side) of the concave-convex surface cover in the direction orthogonal to the nozzle longitudinal direction (width direction of the gas ejection nozzle). Further, a gap is formed between the concave-convex surface cover and the inner wall of the nozzle box in the nozzle width direction. The gas supplied to the gas ejection nozzle flows from the slit to the side of the concave-convex surface cover, flows in the space between the concave-convex surface cover and the opening, passes through the opening, and is ejected from the gas ejection surface toward the workpiece. Further, patent document 1 discloses that a space between the opening and the gas ejection surface is a stabilization chamber or a pressure equalizing chamber for stabilizing the gas flow. Patent document 2 also discloses a gas discharge nozzle having a concave-convex surface cover. The gas discharge nozzle described in patent document 2 is a gas discharge nozzle in which the cross-sectional shape of the concave-convex surface cover is a sine wave shape or a trapezoidal shape.
Disclosure of Invention
Problems to be solved by the invention
The characteristics of a processed film produced by blowing a gas into a furnace such as a drying furnace are affected by the thermal history when the processed film passes through the inside of the furnace, and in order to obtain a processed film having uniform characteristics in the width direction of the film, it is necessary to make the heat exchange between the gas ejected from the gas ejection nozzle and the resin film uniform in the width direction of the resin film. Therefore, a rectifying mechanism needs to be provided in the gas ejection nozzle so that the gas ejection speed is constant along the width direction of the resin film.
However, the gas ejection nozzle that supplies ejection gas in the film width direction, i.e., the nozzle longitudinal direction includes a type that supplies gas from both sides in the nozzle longitudinal direction and a type that supplies gas from only one side in the nozzle longitudinal direction. As in patent documents 1 and 2, the following phenomenon occurs in a gas ejection nozzle that supplies gas from only one side in the nozzle longitudinal direction: the gas ejection velocity in the longitudinal direction of the nozzle at a position opposite to the gas supply side becomes greater than the gas ejection velocity at the gas supply side. The gas discharge nozzles disclosed in patent documents 1 and 2 can suppress the occurrence of local turbulence, but are not necessarily sufficient in terms of uniformity in the gas discharge velocity along the longitudinal direction of the nozzle.
The invention aims to provide a gas ejection nozzle for blowing gas to a resin film and having a uniform gas ejection speed along the length direction of the nozzle, a furnace provided with the gas ejection nozzle, and a method for manufacturing a processed film using the gas ejection nozzle.
Means for solving the problems
As a result of experiments and simulations, the inventors of the present application found that, when a concave-convex surface cover having a triangular wave-shaped cross section as shown in patent document 1 is used, the velocity of the gas flow flowing along the inclined surface facing the gas supply port is higher than the velocity of the gas flow not flowing along the inclined surface facing the gas supply port among the 2 inclined surfaces adjacent to each other constituting the concave-convex surface cover, and thereby studied the optimum angle for the inclination of the inclined surface and the uniformity of the gas ejection velocity along the nozzle longitudinal direction, and completed the present invention.
The gas ejection nozzle of the present invention is a gas ejection nozzle for blowing a gas onto a surface of a resin film, the gas ejection nozzle including: a housing provided so that a longitudinal direction of the gas discharge nozzle extends along a width direction of the resin film and having a gas discharge surface for discharging gas on a side surface facing the resin film; a gas supply port provided at one end of the housing and supplying a gas along a nozzle length direction; and 1 or more pressure equalizing chambers communicating from the gas supply port to a gas discharge surface, wherein a surface on the gas discharge surface side of at least 1 pressure equalizing chamber out of the 1 or more pressure equalizing chambers is formed by a partition plate, and a plurality of cylindrical bodies having openings at both ends are arranged on the partition plate along the nozzle longitudinal direction, the plurality of cylindrical bodies are arranged such that the axial direction of each cylindrical body is orthogonal to the nozzle longitudinal direction, an angle θ formed by a wall surface of the cylindrical body on a side close to the gas supply port among wall surfaces rising from the partition plate and the partition plate is an internal angle of the sectional shape of the cylindrical body and is in a range of 55 ° or more and 120 ° or less, and a gas flow hole further penetrating the partition plate is provided on a surface of the cylindrical body contacting the partition plate.
The oven of the present invention is provided with the gas ejection nozzle of the present invention, and performs a heating treatment by blowing a heating gas from the gas ejection nozzle to the resin film.
The method for producing a processed film of the present invention includes a step of blowing a gas to the resin film by the gas ejection nozzle of the present invention.
In the method for producing a processed film of the present invention, the gas is preferably a heated gas.
In the method for producing a processed film of the present invention, in the discharge velocity distribution of the gas along the longitudinal direction of the nozzle, the difference between the maximum value and the minimum value of the discharge velocity with respect to the average discharge velocity is preferably within 11%.
Effects of the invention
According to the present invention, a gas discharge nozzle in which the flow velocity of gas discharged from the gas discharge surface is uniform along the nozzle length direction can be obtained. By performing a heat treatment on the resin film using a furnace provided with the gas ejection nozzle, a processed film having uniform properties along the width direction of the film can be obtained.
Drawings
Fig. 1 is a view showing a typical gas ejection nozzle, where (a) is a perspective view and (b) is a sectional view.
Fig. 2 is a sectional view showing a gas ejection nozzle according to an embodiment of the present invention.
Fig. 3 is a schematic perspective view of the gas ejection nozzle shown in fig. 2.
Fig. 4 is a perspective view showing an example of the configuration and arrangement of the cylindrical body.
Fig. 5 is a perspective view showing an example of the configuration and arrangement of the cylindrical body.
Fig. 6 is a perspective view showing an example of the configuration and arrangement of the cylindrical body.
Fig. 7 is a sectional view showing a gas ejection nozzle according to another embodiment of the present invention.
Fig. 8 is a schematic perspective view of the gas ejection nozzle shown in fig. 7.
Fig. 9(a) to (c) are views showing the dimensions and angles of the respective portions of the tubular body.
Detailed Description
Next, preferred embodiments of the present invention will be described with reference to the drawings. Before describing the gas discharge nozzle according to the present invention, a general gas discharge nozzle will be described with reference to fig. 1.
The
Fig. 1(b) shows a cross-sectional structure of the
In the
Next, a gas discharge nozzle according to an embodiment of the present invention will be described. Fig. 2 is a sectional view of a
The
Fig. 4 is a diagram for explaining the internal structure of the
Since the gas flow holes 24 are provided for each
In the
In the above-described sub-example, the
In the configuration shown in fig. 2, 3, and 4, the
Fig. 6 shows still another example of the structure and arrangement of the
Next, a gas discharge nozzle according to another embodiment of the present invention will be described. In the
In the
The
The
(1) Obtaining a processed film with uniform surface roughness in the film width direction;
(2) obtaining a processed film with uniform thickness in the film width direction;
(3) obtaining a processed film in which micropores are uniformly formed in a film width direction in the case of forming a microporous film;
(4) the shaking of the film during conveying is reduced, the occurrence of film cracking is reduced, and the yield is improved;
(5) a processed film having uniform adhesion between the dried coating film and the resin film in the film width direction is obtained;
(6) a processed film having no appearance defects was obtained.
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