阅读说明：本技术 多种微量元素大补锅铲 (Multi-trace element big complement cooking shovel ) 是由 余国庆 于 2020-07-11 设计创作，主要内容包括：本发明公开了一种铲板元素成分呈周期性分布式多种微量元素大补锅铲：纯铁锅铲框架的铲板板面在有效长度内周期性等距离横向分布多个内部填充以由一定比例的锌铁锰铜氟等元素组成的板条状结构层。通过锅铲的磨损和酸蚀,实现在做饭炒菜时将微量元素锌铁锰铜氟等按比例补入到食物中,继而有效地补充人体必需的多种微量元素；锅铲的弧形锋口能使用铁锅炒菜时盛汤或用铁锅做饭时铲锅巴更为方便有效；铁盒焊板间隙灌锌时,用于合金化的温控区间和时段及风冷设置,大大增加铲板中锌铁结合牢固度和整体强度；握把处的热缩套管包覆,可让厨师工作时避免铲把因高温烫手,且使手的操作感更爽；高速排切刀设计是为用于填充板切片时高速成批生产。(The invention discloses a large-supplement pan shovel with a plurality of trace elements, wherein the elements of a shovel plate are periodically distributed: a plurality of strip-shaped structural layers filled with elements such as zinc, iron, manganese, copper, fluorine and the like in a certain proportion are transversely distributed on the surface of a shovel plate of the pure iron shovel frame at equal intervals in an effective length periodically. The wearing and the acid etching of the slice are used for supplementing trace elements such as zinc, iron, manganese, copper, fluorine and the like into food in proportion during cooking and frying, so that various trace elements necessary for a human body are effectively supplemented; the arc-shaped sharp edge of the turner can be used for holding soup when an iron pan is used for cooking or used for turning a crispy rice when the iron pan is used for cooking; when the gap between the welding plates of the iron box is filled with zinc, the temperature control interval and time interval for alloying and the air cooling setting are adopted, so that the combination firmness and the overall strength of zinc and iron in the shovel plate are greatly improved; the heat-shrinkable sleeve at the handle is coated, so that a cook can avoid scalding the hand due to high temperature when working, and the hand operation feeling is more comfortable; the high speed row cutter is designed for high speed mass production when used to cut sheets of infill panels.)

The nutrient turner is characterized in that zinc, iron, manganese, CuO and CaF2 are transversely and periodically distributed on a composite element turner plate, and the transverse mass distribution ratio of the zinc, iron, manganese, CuO and CaF2 is (10-15) to 10: 5: 4: 6, so that the wear ratio of all elements of the turner plate is also (10-15) to 10: 5: 4: 6;

the abrasion ratio is also the ratio of consumption (absorption) of trace elements by the human body.

2. The nutritional spatula of claim 1, wherein the spatula is manufactured by a special "effective spatula replacement method", which is one of the cores of the invention;

the new-function shovel plate is made up through such technological steps as laser (or plasma) cladding, fine grinding, isometric welding in iron box, removing oil, rust, washing and baking, high-temp. zinc pouring and air cooling, trimming the cap brim, removing end cover, transverse slicing, laser welding, grinding and polishing, covering handle and coating edible vegetable oil, etc. it is also one of the cores of said invention.

3. The slice of claim 1 wherein special equipment is required to achieve the 3 o' clock requirement: laser cladding, welding equipment, special constant temperature heat preservation kitchen, cooling frame, slicer polisher etc. because the equipment tool market is highly specialized, so make to order in advance.

4. The nutritious pancake turner as claimed in claim 1, wherein the iron box is prepared for alkali cleaning to remove oil, acid cleaning to remove rust, water cleaning and drying before the soup is galvanized.

5. The nutritional spatula of claim 1, wherein the zinc (alloy) layer is fused in the groove of the iron box by hot-dip plating; the iron box with a plurality of grooves is filled with zinc, and the temperature control interval (550-.

6. The nutrient spatula according to claim 1, wherein the opening of the spatula edge at an angle of 20-25 degrees is performed at the edge under the edge with a certain radian R.

7. The nutritional spatula of claim 1, wherein the surface treatment and packaging is sealed: a section of dark heat-shrinkable sleeve (the length of which is slightly larger than the width of a hand) is tightly coated at the handle of the slice; coating proper amount of edible vegetable oil on the whole metal surface of the slice, packaging and sealing.

8. A high speed row cutter design for high speed production of bulk cut sheets.

Technical Field

The invention relates to the technical field of cookers, in particular to a pancake turner for greatly supplementing multiple trace elements.

Background

Currently, three types of turners are mainly used for cooking: aluminum slice, plastic slice and iron slice. The aluminum spatula is rich in aluminum, and is very easy to cause aluminum poisoning after being eaten for a long time, so that various diseases such as osteoporosis, cerebellar atrophy, dementia and the like are caused; the plastic turner also has partial harm to human body; the iron slice is rich in iron, which is beneficial to human body, but can only supplement iron. Moreover, due to the reasons that the health concept of people is not in place and the cooker is disordered to use, the deficiency of minerals, particularly zinc, iron, manganese, copper, fluorine and other trace elements is common. The invention is based on the pure iron slice frame, adds the microelement zinc-iron-manganese-copper-fluorine slice plate, thereby the slice not only can supplement iron, but also can supplement microelements such as zinc-manganese-copper-fluorine and the like necessary for human body according to a certain proportion, and realizes multiple micro-simultaneous supplement.

Disclosure of Invention

The invention aims to solve the technical problem that the multi-trace-element large-supplement cooking shovel is provided aiming at the defects in the prior art, so that various trace elements are supplemented into food when people cook and fry, and the various trace elements necessary for human bodies are effectively supplemented after people eat the multi-trace-element large-supplement cooking shovel.

The technical scheme adopted by the invention for solving the technical problems is as follows:

The nutrient pancake turner is characterized in that zinc, iron and manganese-copper-fluorine cladding materials are transversely and periodically distributed on a composite element pancake turner plate, the transverse mass distribution ratio of the cladding materials is (10-15) to (5) to (4) 6, the wear ratio of the elements of the pancake turner plate is (10-15) to (5) to (4) 6,

the microelements such as zinc, iron, manganese, copper, fluorine and the like with the abrasion ratio are added into food through cooking and frying, and can be absorbed by the digestive tract to supplement various microelements necessary for human body in time.

The pancake turner adopts a special manufacturing method of an effective turner plate replacement method, and is one of the important characteristics of the invention.

The new-function shovel plate is made up by using "effective shovel plate replacement method" through several complex processes of laser (or plasma) cladding, fine grinding, several cladding plates placed in iron box and welded at equal distance, degreasing, derusting, cleaning and drying, high-temp. heat-insulating zinc-filling and bottom air-cooling, trimming "brim" and removing end cover, transverse slicing, laser welding, grinding and polishing, grip heat-shrinkable sleeve cladding and surface coating with edible vegetable oil, etc.. The 'complete process' is also one of the core characteristics of the invention.

In order to manufacture a special turner blank, special equipment tools such as laser cladding welding equipment, a constant-temperature heat-preservation stove, a cooling rack, a slicing machine, a grinding machine and the like are needed, and the equipment tools are customized in advance due to the fact that the market of the equipment tools is highly specialized.

The iron box with the assembled (welded) iron plate with the surface cladded and corrected to be flat needs to be prepared for alkali cleaning to remove oil, acid cleaning to remove rust, water cleaning to dry and the like before hot-dip galvanizing.

The zinc (alloy) layer is fused in the gap of the groove of the iron box through high-temperature soup plating; the zinc pouring and fusing of the iron box with the groove have the original scientific manufacturing process flow.

The temperature control interval (550-.

The edge of the turner is opened at an angle alpha of 20-25 degrees at a certain radian R according to the edge.

A section of dark heat-shrinkable sleeve (heated by a hair drier and the like) is tightly coated at the handle of the turner; coating proper amount of edible vegetable oil on the whole metal surface of the slice, packaging and sealing.

The invention has the following beneficial effects:

1. when cooking or frying, the microelements such as manganese, copper, fluorine, zinc, iron and the like in the alloy part are supplemented into food through continuous friction between the microelement alloy part and the zinc and iron layers on the turner and between the pan body and the food and through abrasion and acid corrosion of the turner plate, so that various microelements required by a human body are effectively supplemented.

2. The alloy parts and the zinc-iron parts are transversely and periodically distributed, so that the turner is uniformly added into food along with the loss of the turner plate in the longitudinal full effective length and the full service cycle of the turner plate, and trace elements are more uniformly separated out in a more accurate proportion and eaten and absorbed by people.

3. Through the matching of the pan body, namely the continuous friction between the pan body and the trace element layer on the slice and between foods, all trace elements are more uniformly added into the foods through the abrasion and acid corrosion of the pan body and the slice during cooking and stir-frying, and a plurality of trace elements necessary for a human body every day are timely supplemented.

Drawings

The present invention will be described in detail below with reference to the accompanying drawings and examples.

FIGS. 1, 2 and 3 are schematic sectional views of three-dimensional structures (partially) of a front, top and side of a multi-trace-element large supplement turner (final forming) in an embodiment of the invention;

wherein, FIG. 1 is a front sectional view of the slice along the center and inflection line B-B; fig. 2 is a partial sectional top view of the slice, and fig. 3 is a sectional view a-a.

In the figure, 1-iron part, 2-zinc part, 3-manganin fluorine part, 4-heat-shrinkable sleeve, alpha-sharp angle of downward opening of shovel plate and R-radius of curvature of arc of shovel-specially designed for making the shovel edge of the pancake turner tightly fit with the surface of the pancake turner.

FIG. 4 is a top view of a basic pure iron slice frame with a square large opening in the center of the slice plate.

Wherein, the width of the w-opening and the length of the punched quasi-square iron plate are h-same.

FIG. 5 is a schematic view of a square alloy plate composed of multiple elements such as Zn, Fe, Mn, Cu, F, etc. with appropriate length (b) and width (w) and mixed uniformly according to a certain proportion, which is welded into a square large notch of a pancake turner frame.

Where h 1-fusion board width,₁-the thickness of the bottom of the can,₂-a zinc layer thickness; 1-vertical welds, 2-transverse welds-all welded with laser welding (or other high speed welding).

5', 5 "are partial cross-sectional schematic views of the slice after welding of the filled square alloy plates and completion of the edge trimming of the slice opening.

Wherein, 1-iron part, 2-zinc part and 3-manganese copper fluorine part; alpha-frontal angle, R-shovel curvature radius.

Fig. 6 is a schematic diagram of laser cladding three powder materials of manganese, CuO and CaF2 on a pure iron plate placed on an x.y two-dimensional worktable.

The laser welding device comprises a laser beam 1-widening laser beam, a laser head 1' -focusing and laser cladding, a focusing lens 2, a gas powder input pipe 3, a molten pool 4, a cladding object 5, an iron plate 6, a two-dimensional workbench 7-x.y, an L-iron plate length, an h 1-iron plate width and a v-workbench translation speed along the x direction.

Fig. 7 and 7' are a two-dimensional front cross-sectional view and a top view of a pure iron plate with a thickness of 2mm, which is obtained by cladding three powders of manganese, CuO and CaF2 on the surface of the pure iron plate and correcting the three powders to be flat.

Wherein, the length of the L-iron plate, the width of the iron plate after h 1-cladding and finishing, the 1-manganese copper fluoride part and the 2-iron part.

Fig. 8 is a panoramic view of a series of pure iron plates (2 mm in thickness) with local sections, which are subjected to surface cladding and leveling modification, vertically placed in an open iron box (fully) at equal intervals and welded.

Wherein, L-the length of the iron plate, b-the total height of the iron box, and w-the width of the lower part of the iron box.

FIG. 9 is a cross-sectional view of the open iron box in FIG. 8 after being heated in a 600 ℃ high temperature oven, and then placed on a horizontally placed temperature-controlled constant temperature (550-.

Wherein, the hot zinc liquid is 1, the ladle with a heat insulation layer on the back is 2, the iron box is 3, the iron box is filled with the zinc liquid, the heat insulation stove shell is 4, the stove heat insulation layer is 5, the stove heating wire is 6, the temperature sensor is 7, and other control devices.

FIG. 9' is a central sectional view of the iron box after being filled with zinc and kept warm, and the iron box is horizontally placed on the cooling rack, and cold air is blown from bottom to top in the center of the bottom of the iron box to ensure that the iron box gradually cools and the zinc liquid gradually condenses from bottom to top.

Wherein, 1-rectangular heat preservation cover, 2-iron box full of zinc, 3-cooling frame, 4-row(s) of cooling fan, 5-cooling frame heat preservation material, 6-zinc part (lower solid and upper liquid).

FIG. 10 is a perspective view of a cross-sectional cut of a "final galvanized iron box" in the shape of a bar brick, after completion of zinc filling and cooling, with the peripheral "brim" and end caps at both ends removed.

Wherein, 1-iron part, 2-zinc part and 3-manganese copper fluorine part; l-length, w-width, b-total height;₁-the thickness of the bottom of the can,₂-thickness of zinc layer, b ++₂，h＝h1+₁。

FIG. 11 is a schematic cross-sectional view of a filled galvanized iron box after trimming, cut to a thickness of 1.2 mm.

Wherein, 1-iron part, 2-zinc part and 3-manganese copper fluorine part; b-plate height, w-plate width.

Fig. 12 is a schematic view of a high speed row cutter configuration for high speed production of bulk cut sheets.

Wherein, 1-row of cutters, 2-grid baffle rings, 3-fixed keys and key slots, and 4-transmission and fixed shafts.

Detailed Description

The multi-trace-element big complement slice is manufactured according to two parts:

1. manufacturing a basic pure iron slice frame (as shown in figure 4) with a quasi-square opening in the center of a slice plate, wherein a common pure iron slice with the thickness of 1.0-1.1mm is tightly close to the position of the slice opening in the middle of the slice plate, and a square opening is punched (a quasi-square plate (with the length h and the width w) is punched) only a frame is reserved;

2. then a square alloy plate with proper length (b), width (w) and containing various microelements such as zinc, iron, manganese, copper, fluorine and the like which are uniformly mixed according to a certain proportion is manufactured, is filled into the square notch of the frame, is welded together by laser (as shown in figure 5), and is subjected to proper edge shaping (as shown in figure 5' and the like);

(II) manufacturing a filling square plate:

1. carrying out laser cladding on a pure iron plate:

fully and uniformly mixing three powders of manganese metal, CuO and CaF2 according to the mass ratio of 5: 4: 6, adding the three powders into a feeding box of a laser (or plasma) cladding machine, preparing a pure iron plate with fixed length (L), width (h1) and thickness (2 or 1mm), putting the pure iron plate on a worktable of the cladding machine for fastening, and starting to carry out full-area laser (or plasma) cladding on the pure iron plate along the length direction (as shown in figure 6); after one cladding band is processed, next to it, the next cladding band is processed (clad) … … so as to go and back until the whole plate is clad.

2. Component control or proportion control:

after the cladding surface is polished to be flat, cladding the manganese metal, the CuO metal and the GaF2 in a mass ratio of iron to manganese metal to CuO to CaF2 of 10: 5: 4: 6 and with the thickness of iron of 2 (or 1) mm, and properly cladding the thickness (preventing the uneven part from being polished off); polishing and flattening; the proportion of the materials after polishing and flattening is ensured to strictly reach the requirements as shown in figures 7 and 7': the thickness of the iron plate is 2mm, the final thickness of the cladding (upper) layer is about 3mm, and the total thickness of the plate is about 5mm (if the thickness of the iron plate is 1mm, the final thickness of the cladding layer is about 1.5 mm-not shown)!

3. Producing a plurality of laser (or plasma) cladding pure iron plates according to the requirements in the step 2;

4. Determining the thickness of zinc according to the mass (weight) ratio of zinc to iron (2-3) to 2, and flattening the newly-cladded surface of the plate at certain intervalsThe width of the partition, namely the thickness of zinc, is equal to the length L of the iron plate, and the total height b (b ═ h +) is placed in an inner cavity₂＝h1+₁+₂) In the square open type iron box with the width h1 slightly larger than that of the iron plate and the main width w equal to the width w of the opening of the first shovel plate, the iron plate is vertically welded with the bottom of the iron box, and the iron plate can be welded one by one according to the sequence of the cladding alloy plates for convenient welding, but the welding is strictly controlled so as to ensure that the cladding alloy plates are equally spaced and kept parallel after welding (as shown in figure 8).

5. Pouring high-temperature zinc liquid:

preparing an iron box of the welded alloy iron plate filled with cladding materials for internal alkali cleaning, oil removal, acid cleaning, rust removal, water cleaning, drying and the like before zinc filling, then putting the iron box into a 600 ℃ oven filled with nitrogen, putting pure zinc blocks and the like into a 600 ℃ smelting furnace for melting, taking out the high-temperature iron box after a certain time, putting the high-temperature iron box on a horizontally-placed temperature-control constant-temperature (550-; after the zinc-iron interface is fully alloyed for 10-15 seconds to increase the firmness of the zinc-iron combination, the iron box is carefully taken down and placed on a horizontal cooling rack (as shown in figure 9') with the upper part kept warm and the lower part blown with cold air at room temperature from the bottom upwards, so that the zinc liquid is subjected to gradient cooling … … from bottom to top until the temperature is reduced to below 419 ℃, and the zinc is solidified.

6. Trimming off the brim and the end cover:

after complete cooling, the peripheral 'brim' (flush with the substrate) and the iron covers at the two ends are trimmed off, the cross section of the cladding material is exposed, and the like, and then the cladding material is polished to be flat (as shown in figure 10), and the whole is shaped like a bar brick.

7. Cutting the solid iron box in parallel along the cross section direction:

the polished iron box is cut along the direction vertical to the length (cross section) of the polished iron box according to the thickness (d) of each sheet of 1.2-1.3 mm (as shown in figure 11), and the iron box can also be cut into slices in batches by using a row of cutting knives (as shown in figure 12) in sequence until the iron box is completely cut into slices.

Thus, the mass ratio of the elements in the transverse direction (w '-w') of the slicing plate is about (10-15) to (10: 5: 4: 6) to (10-15) to (5: 6).

(III) filling metal alloy squares in the basic pure iron slice frame:

properly trimming the cut alloy sheet according to the size of the notch of the pure iron pancake turner framework to ensure that the alloy sheet is just matched with the notch (the width w is equal, and the length b is h +₂Slightly greater than the opening depth h-h 1+₁As in fig. 5) and laser or other high speed welding is applied to the two seams 1, 2.

(IV) shoveling port and turning over the edge of a knife: turning down the turner plate with a sharp edge, and pouring out a sharp edge with the length of h, the arc radius of R and the sharp angle alpha in the range of about 20-25 degrees from the long tongue part of the turner edge as shown in figures 5, 5 'and 5'; and after finishing, carrying out integral grinding and polishing to ensure that the whole body is smooth and beautiful. The thickness of the polished shovel plate is 1.0-1.1 mm.

(V) coating a heat-shrinkable sleeve by the grip:

tightly coating a dark color heat-shrinkable sleeve with a length slightly larger than the width of a hand at the handle of the turner, and heating and shrinking by using an electric blower and the like as shown in figures 1 and 2.

(VI) surface treatment and packaging and sealing:

and finally, coating a proper amount of edible vegetable oil on the whole metal surface of the turner, packaging and sealing.

(VII) abrasion ratio (edible ratio):

because the turner plate is longitudinally and equally worn backwards from the turner opening in the using process of the turner, the wear proportion of each element is the same as (II) and (7) and is as follows

Zinc, iron, manganese, CuO and CaF2 (10-15), 10: 5: 4: 6.

The wear ratio is the ratio of elements mixed in food and is the ratio of human consumption (absorption).

The working principle of the invention is as follows: the idea of supplementing various trace elements necessary for human body is realized by cooking means and cooking utensils, namely a slice and a pot.

In conclusion, compared with the existing aluminum turner, plastic turner and iron turner in the market, the invention not only can avoid various diseases caused by aluminum poisoning and plastic poisoning caused by long-term aluminum and plastic eating (in food in cooking), but also can supplement various trace elements such as iron, zinc and the like, realizes the current popular health concept of 'zinc supplement for the whole life of men and iron supplement for the whole life of women', and is the best and easy method for obtaining and supplementing the trace elements necessary for the human body most efficiently in the century. It is also important to point out that: because of various conditions and thought limitations, the existence of "habitual" or "involuntary" food preferences on everyone is inevitable, and therefore, the popularization and use of such healthy, environmentally friendly and highly functional cookware systems as soon as possible is an urgent mission given to us in the era.

The above description is only the second preferred embodiment of the present invention, and certainly, the scope of the present invention should not be limited thereby. Therefore, the equivalent changes made according to the claims of the present invention still belong to the protection scope of the present invention.