阅读说明：本技术 一种工业炉窑节能涂料用喷涂装置 (Spraying device for industrial furnace energy-saving coating ) 是由 满毅 于 2020-07-07 设计创作，主要内容包括：本发明公开了一种工业炉窑节能涂料用喷涂装置,包括轨道和设置在轨道顶部的底板,所述轨道的两侧外侧壁均安装有调节机构,所述底板的一侧底部通过两个万向轮与轨道连接,所述底板的顶部固定连接有外壳,所述外壳远离万向轮的一端转动连接有转轴a,所述转轴a的两端均贯穿外壳并通过滚轮与轨道连接。本发明中,该喷枪的角度可以根据需要进行远程调节,此外,该可以进行0°-360°旋转喷涂,降低了喷涂装置的局限性,且避免了喷涂作业队工作人员带来的身体伤害；本发明中,该工业炉窑节能涂料用喷涂装置智能化程度高,使用方便；本发明中,该工业炉窑节能涂料用喷涂装置加料方便,无需打开外壳即可往搅拌罐的内部添加涂料,使用方便。(The invention discloses a spraying device for energy-saving paint of an industrial furnace, which comprises a track and a bottom plate arranged at the top of the track, wherein the outer side walls of two sides of the track are respectively provided with an adjusting mechanism, the bottom of one side of the bottom plate is connected with the track through two universal wheels, the top of the bottom plate is fixedly connected with a shell, one end of the shell, which is far away from the universal wheels, is rotatably connected with a rotating shaft a, and two ends of the rotating shaft a penetrate through the shell and are connected with the track through rollers. In the invention, the angle of the spray gun can be remotely adjusted according to the requirement, in addition, the spray gun can carry out rotary spraying of 0-360 degrees, the limitation of a spraying device is reduced, and the physical injury brought by the working personnel of a spraying operation team is avoided; in the invention, the spraying device for the energy-saving coating of the industrial furnace has high intelligent degree and convenient use; according to the invention, the spraying device for the industrial furnace energy-saving coating is convenient to feed, the coating can be added into the stirring tank without opening the shell, and the spraying device is convenient to use.)

1. The spraying device for the energy-saving coating of the industrial furnace is characterized by comprising a track (1) and a bottom plate (7) arranged at the top of the track (1), wherein adjusting mechanisms are respectively arranged on the outer side walls of two sides of the track (1), the bottom of one side of the bottom plate (7) is connected with the track (1) through two universal wheels (21), the top of the bottom plate (7) is fixedly connected with a shell (13), one end, far away from the universal wheels (21), of the shell (13) is rotatably connected with a rotating shaft a (9), and two ends of the rotating shaft a (9) penetrate through the shell (13) and are connected with the track (1) through idler wheels (8);

the top of the bottom plate (7) is fixedly connected with a motor a (11), the motor a (11) is connected with a rotating shaft a (9) through a linkage mechanism a, the top of the bottom plate (7) is fixedly connected with a stirring tank (26), the stirring tank (26) is connected with a plurality of stirring rollers (20) in a rotating mode, the bottoms of the stirring rollers (20) penetrate through the stirring tank (26) and extend towards the inside of the stirring tank (26), the inner top of the shell (13) is fixedly connected with a motor b (23), the motor b (23) is connected with the stirring rollers (20) through a linkage mechanism b, a temperature sensor (27) is installed at the inner bottom of the stirring tank (26), and the inner side wall of the shell (13) is fixedly connected with a controller (16);

the top of the stirring tank (26) is connected with a feeding funnel (14) through a feeding pipe, a mounting opening corresponding to the feeding funnel (14) is formed in the shell (13), a detachable funnel cover (15) is mounted at the top of the feeding funnel (14), a spraying machine (17) is fixedly connected to the inner top of the shell (13), the input end of the spraying machine (17) is connected with the stirring tank (26) through a connecting pipe, and a spraying machine controller (18) is electrically connected to the spraying machine (17);

Interior top fixedly connected with motor (28) of shell (13), the output shaft of motor (28) runs through shell (13) and fixedly connected with rotor plate (35), top fixedly connected with bracing piece (34) of rotor plate (35), the top of bracing piece (34) is rotated and is connected with spray gun (29), the input of flush coater (17) is passed through the output tube and is connected with the input of spray gun (29), the top fixedly connected with motor c (40) of rotor plate (35), motor c (40) are connected near the one end of output tube through winding mechanism and spray gun (29), the one end that the output tube was kept away from in spray gun (29) is passed through spring (32) and is connected with rotor plate (35), the one end fixedly connected with distance sensor (31) of output tube is kept away from in spray gun (29), controller (16) pass through the wire respectively with motor a (11), The motor b (23), the motor c (40), the temperature sensor (27) and the distance sensor (31) are electrically connected.

2. The energy-saving paint spraying device for the industrial furnace according to the claim 1, characterized in that the track (1) comprises a plurality of half tracks, and one end of each of the two half tracks adjacent to each other is connected with the same connecting block (5) through a fixing screw (6).

3. The spraying device for the energy-saving coating of the industrial furnace according to claim 1, wherein the adjusting mechanism is fixedly connected with a fixed column (2) on the outer side wall of the track (1), the fixed column (2) is arranged in an L shape, and the bottom of the fixed column (2) is connected with a supporting block (4) through a screw rod (3).

4. The energy-saving paint spraying device for the industrial furnace and kiln according to claim 1, wherein the linkage mechanism a comprises a bevel gear a (10) fixedly sleeved on the outer side wall of the rotating shaft a (9), the output shaft of the motor a (11) is fixedly connected with a bevel gear b (12), and the bevel gear a (10) is meshed with the bevel gear b (12).

5. The energy-saving paint spraying device for the industrial furnace according to claim 1, wherein the linkage mechanism b comprises a chain wheel a (22) fixedly connected to the top of the stirring roller (20), the output shaft of the motor b (23) is fixedly connected with a chain wheel b (24), and the chain wheel b (24) is connected with the plurality of chain wheels a (22) through a chain (25).

6. The spraying device for the energy-saving coating of the industrial furnace according to the claim 1, characterized in that a display screen (33) is fixedly connected to the outer side wall of the housing (13), and the display screen (33) is electrically connected with the controller (16).

7. The energy-saving paint spraying device for the industrial furnace and kiln as claimed in claim 1, wherein a U-shaped block (37) is fixedly connected to the top of the supporting rod (34), a fixed block (36) is fixedly connected to the outer side wall of the spray gun (29), and the U-shaped block (37) is connected with the fixed block (36) through a rotating shaft b (38).

8. The energy-saving paint spraying device for the industrial furnace according to claim 1, wherein the winding mechanism comprises a winding wheel (41) fixedly connected to an output shaft of the motor c (40), the winding wheel (41) is wound with a connecting rope (30), and one end of the connecting rope (30) is connected with the spray gun (29) through a fixing ring (39).

9. The energy-saving paint spraying device for the industrial furnace kiln according to the claim 1, characterized in that a heating device (19) is installed at the inner bottom of the stirring tank (26), and the heating device (19) is electrically connected with the controller (16).

10. The energy-saving paint spraying device for the industrial furnace according to claim 1, wherein both ends of the spring (32) are respectively connected with the top of the rotating plate (35) and the outer side wall of one end of the spray gun (29) through a fixed ring (39).

Technical Field

The invention relates to the relevant field of spraying equipment, in particular to a spraying device for an energy-saving coating of an industrial furnace.

Background

With the popularization and application of the energy-saving coating for the industrial furnace, the spraying technology of the energy-saving coating in the industrial furnace becomes more and more important. The existing spraying equipment generally depends on manual work to master the spraying speed and the spraying thickness of the coating, the spraying environment has great influence on the spraying speed and the spraying thickness, for example, the spraying environment is uneven in field, the spraying operation distance is large, the spraying surface has certain radian and the like, and the adverse effects such as over-thickness or over-thinness, sagging, air holes, cracking and the like can be generated on the coating, and the adverse effects can reduce the energy-saving efficiency and the service life of the energy-saving coating on an industrial furnace; and the micro-nano coating can bring certain influence on the health of direct spraying operators.

Therefore, the spraying device for the energy-saving coating of the industrial furnace is provided.

Disclosure of Invention

The invention aims to provide a spraying device for an energy-saving coating of an industrial furnace, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the following technical scheme:

a spraying device for energy-saving paint of an industrial furnace comprises a track and a bottom plate arranged at the top of the track, wherein adjusting mechanisms are arranged on the outer side walls of two sides of the track, the bottom of one side of the bottom plate is connected with the track through two universal wheels, the top of the bottom plate is fixedly connected with a shell, one end, away from the universal wheels, of the shell is rotatably connected with a rotating shaft a, and two ends of the rotating shaft a penetrate through the shell and are connected with the track through idler wheels;

The top of the bottom plate is fixedly connected with a motor a, the motor a is connected with a rotating shaft a through a linkage mechanism a, the top of the bottom plate is fixedly connected with a stirring tank, a plurality of stirring rollers are rotatably connected onto the stirring tank, the bottoms of the stirring rollers penetrate through the stirring tank and extend towards the inside of the stirring tank, the inner top of the shell is fixedly connected with a motor b, the motor b is connected with the stirring rollers through a linkage mechanism b, the inner bottom of the stirring tank is provided with a temperature sensor, and the inner side wall of the shell is fixedly connected with a controller;

the top of the stirring tank is connected with a feeding funnel through a feeding pipe, the shell is provided with a mounting port corresponding to the feeding funnel, the top of the feeding funnel is provided with a detachable funnel cover, the inner top of the shell is fixedly connected with a spraying machine, the input end of the spraying machine is connected with the stirring tank through a connecting pipe, and the spraying machine is electrically connected with a spraying machine controller;

the utility model discloses a spray coating machine, including shell, motor, output shaft, winding mechanism, output tube, motor, spring, rotor, motor b, motor c, output shaft, motor c, temperature sensor and distance sensor, the interior top fixedly connected with motor of shell, the output shaft of motor runs through shell and fixedly connected with rotor plate, the top fixedly connected with bracing piece of rotor plate, the top of bracing piece is rotated and is connected with the spray gun, the input of flush coater passes through the output tube and is connected with the input of spray gun, the top fixedly connected with motor c of rotor plate, motor c passes through winding mechanism and is connected with the one end that the output tube is close to the spray gun, the one end that the output tube was kept away from to the spray gun is passed.

Preferably, the controller is a programmable controller, and a communication module is arranged on the controller.

Preferably, the track includes a plurality of half tracks, two the adjacent one end of half track all is connected with same connecting block through fixed screw.

Preferably, the adjusting mechanism is fixedly connected with a fixing column on the outer side wall of the track, the fixing column is arranged in an L shape, and the bottom of the fixing column is connected with a supporting block through a screw rod.

Preferably, the linkage mechanism a comprises a bevel gear a fixedly sleeved on the outer side wall of the rotating shaft a, an output shaft of the motor a is fixedly connected with a bevel gear b, and the bevel gear a is meshed with the bevel gear b.

Preferably, the linkage mechanism b comprises a chain wheel a fixedly connected to the top of the stirring roller, an output shaft of the motor b is fixedly connected with a chain wheel b, and the chain wheel b is connected with the chain wheels a through chains.

Preferably, the outer side wall of the housing is fixedly connected with a display screen, and the display screen is electrically connected with the controller.

Preferably, the top of the supporting rod is fixedly connected with a U-shaped block, the outer side wall of the spray gun is fixedly connected with a fixed block, and the U-shaped block is connected with the fixed block through a rotating shaft b.

Preferably, the winding mechanism comprises a winding wheel fixedly connected to an output shaft of the motor c, a connecting rope is wound on the winding wheel, and one end of the connecting rope is connected with the spray gun through a fixing ring.

Preferably, a heating device is installed at the inner bottom of the stirring tank and is electrically connected with the controller.

Preferably, two ends of the spring are respectively connected with the top of the rotating plate and the outer side wall of one end of the spray gun through a fixing ring.

Compared with the prior art, the invention has the beneficial effects that:

1. in the invention, the angle of the spray gun can be remotely adjusted according to the requirement, in addition, the spray gun can carry out rotary spraying of 0-360 degrees, the limitation of a spraying device is reduced, and the physical injury brought by the working personnel of a spraying operation team is avoided;

2. in the invention, the spraying device for the energy-saving coating of the industrial furnace has high intelligent degree and convenient use;

3. according to the invention, the spraying device for the industrial furnace energy-saving coating is convenient to feed, the coating can be added into the stirring tank without opening the shell, and the spraying device is convenient to use.

Drawings

FIG. 1 is a schematic structural diagram of a spraying device for energy-saving coating of an industrial furnace according to the present invention;

FIG. 2 is a schematic view of the internal structure of a spraying device for energy-saving coating of an industrial furnace according to the present invention;

FIG. 3 is a schematic view of the structure at A in FIG. 2;

FIG. 4 is a schematic view of the structure at B in FIG. 2;

FIG. 5 is a schematic view of a connection structure of a track, a fixed column, a screw rod and a supporting block in the spraying device for the energy-saving coating of the industrial furnace.

In the figure: 1. a track; 2. fixing a column; 3. a screw rod; 4. a support block; 5. connecting blocks; 6. fixing screws; 7. a base plate; 8. a roller; 9. a rotating shaft a; 10. a bevel gear a; 11. a motor a; 12. a bevel gear b; 13. a housing; 14. a charging hopper; 15. a funnel cover; 16. a controller; 17. a spray coater; 18. a sprayer controller; 19. a heating device; 20. a stirring roller; 21. a universal wheel; 22. a chain wheel a; 23. a motor b; 24. a chain wheel b; 25. a chain; 26. a stirring tank; 27. a temperature sensor; 28. a motor; 29. a spray gun; 30. connecting ropes; 31. a distance sensor; 32. a spring; 33. a display screen; 34. a support bar; 35. a rotating plate; 36. a fixed block; 37. a U-shaped block; 38. a rotating shaft b; 39. a fixing ring; 40. a motor c; 41. a winding wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-5, the invention further provides a spraying device for energy-saving paint of an industrial furnace, which comprises a track 1 and a bottom plate 7 arranged at the top of the track 1, wherein the outer side walls of two sides of the track 1 are respectively provided with an adjusting mechanism, the bottom of one side of the bottom plate 7 is connected with the track 1 through two universal wheels 21, the top of the bottom plate 7 is fixedly connected with a shell 13, one end of the shell 13, which is far away from the universal wheels 21, is rotatably connected with a rotating shaft a9, and two ends of the rotating shaft a9 penetrate through the shell 13 and are connected with the track 1 through rollers 8;

the top of the bottom plate 7 is fixedly connected with a motor a11, the motor a11 is connected with a rotating shaft a9 through a linkage mechanism a, the top of the bottom plate 7 is fixedly connected with a stirring tank 26, the stirring tank 26 is rotatably connected with a plurality of stirring rollers 20, the bottoms of the stirring rollers 20 penetrate through the stirring tank 26 and extend towards the inside of the stirring tank 26, the inner top of the shell 13 is fixedly connected with a motor b23, the motor b23 is connected with the stirring rollers 20 through a linkage mechanism b, the inner bottom of the stirring tank 26 is provided with a temperature sensor 27, and the inner side wall of the shell 13 is fixedly connected with a controller 16;

the top of the stirring tank 26 is connected with a feeding funnel 14 through a feeding pipe, a mounting port corresponding to the feeding funnel 14 is formed in the shell 13, a detachable funnel cover 15 is mounted at the top of the feeding funnel 14, the inner top of the shell 13 is fixedly connected with a spraying machine 17, the input end of the spraying machine 17 is connected with the stirring tank 26 through a connecting pipe, and a spraying machine controller 18 is electrically connected onto the spraying machine 17;

Interior top fixedly connected with motor 28 of shell 13, the output shaft of motor 28 runs through shell 13 and fixedly connected with rotor plate 35, top fixedly connected with bracing piece 34 of rotor plate 35, the top of bracing piece 34 is rotated and is connected with spray gun 29, the input of flush coater 17 is connected with the input of spray gun 29 through the output tube, the top fixedly connected with motor c40 of rotor plate 35, motor c40 is connected near the one end of output tube with spray gun 29 through winding mechanism, the one end that the output tube was kept away from to spray gun 29 is passed through spring 32 and is connected with rotor plate 35, the one end fixedly connected with distance sensor 31 that the output tube was kept away from to spray gun 29, controller 16 pass through the wire respectively with motor a11, motor b23, motor c40, temperature sensor 27 and distance sensor 31 electric connection.

The motor 28 rotates to drive the rotating plate 35 to rotate, so that the spray gun 29 arranged on the rotating plate 35 sprays the inside of the kiln by 0-360 degrees from left to right.

Motor a11, motor b23, motor c40, motor 28, agitator tank 26, linkage a, linkage b, applicator 17, applicator controller 18, and controller 16 are all located within housing 13.

Because the middle part of the spray gun 29 is rotated, the motion tracks of the two ends of the spray gun 29 are both arc-shaped, the motor c40 drives the winding wheel 41 to wind the connecting rope 30, so that one end of the spray gun 29 close to the output pipe moves towards the direction of the rotating plate 35, and the output end of the spray gun 29 can spray up and down by 0-180 degrees.

The spring 32 acts to pull one end of the output end of the spray gun 29 downwardly to facilitate the downward spraying of the spray gun 29.

The function of the applicator 17 is to deliver paint into the spray gun 29 for application.

The addition funnel 14 serves to facilitate the addition of coating material to the mixing tank 26.

The plurality of stirring rollers 20 function to facilitate stirring of the paint in the stirring tank 26 and prevent the paint from solidifying.

Preferably, the controller 16 is a programmable controller, and the controller 16 is provided with a communication module. The controller 16 is used for controlling the rotation of the motor a11, the rotation of the motor b23 and the rotation of the motor c40, receiving the temperature data collected by the temperature sensor 27, sending the data information collected by the temperature sensor 27 to the display screen 33 for displaying, and controlling the operation of the heating device 19.

Further, track 1 includes a plurality of half tracks, and the one end that two half tracks are adjacent all is connected with same connecting block 5 through set screw 6.

Further, adjustment mechanism fixed connection is at fixed column 2 of 1 lateral wall of track, and fixed column 2 is the setting of L type, and the bottom of fixed column 2 is connected with supporting shoe 4 through lead screw 3. The support is convenient for the half track, so that the track 1 is kept in a horizontal state, and the influence of the bumpiness inside the kiln on the normal operation of the spraying device is prevented.

Further, the linkage mechanism a comprises a bevel gear a10 fixedly sleeved on the outer side wall of the rotating shaft a9, an output shaft of the motor a11 is fixedly connected with a bevel gear b12, and the bevel gear a10 is meshed with the bevel gear b 12. The motor a11 is rotated to rotate the rotating shaft a9, so that the spraying device moves on the track 1.

Further, the linkage mechanism b includes a sprocket a22 fixedly connected to the top of the stirring roller 20, a sprocket b24 fixedly connected to the output shaft of the motor b23, and a sprocket b24 connected to the plurality of sprockets a22 via a chain 25. So that the motor b23 rotates to drive the stirring rollers 20 to stir the paint inside the stirring tank 26.

Further, the outer side wall of the housing 13 is fixedly connected with a display screen 33, and the display screen 33 is electrically connected with the controller 16. For displaying the temperature.

Further, a U-shaped block 37 is fixedly connected to the top of the supporting rod 34, a fixing block 36 is fixedly connected to the outer side wall of the spray gun 29, and the U-shaped block 37 is connected to the fixing block 36 through a rotating shaft b 38.

Further, the winding mechanism includes a winding wheel 41 fixedly connected to an output shaft of the motor c40, the connection cord 30 is wound around the winding wheel 41, and one end of the connection cord 30 is connected to the spray gun 29 through a fixing ring 39. Because the middle part of the spray gun 29 is rotated, the motion tracks of the two ends of the spray gun 29 are both arc-shaped, the motor c40 drives the winding wheel 41 to wind the connecting rope 30, so that one end of the spray gun 29 close to the output pipe moves towards the direction of the rotating plate 35, and the output end of the spray gun 29 can spray up and down by 0-180 degrees.

Further, a heating device 19 is installed at the inner bottom of the stirring tank 26, and the heating device 19 is electrically connected with the controller 16. The coating is heated.

Further, both ends of the spring 32 are connected to the top of the rotating plate 35 and one end outer sidewall of the spray gun 29, respectively, through fixing rings 39.

In the invention, when the interior of the furnace kiln needs to be sprayed, firstly the track 1 is laid in the furnace kiln, the bottom plate 7 is placed on the track 1, then the coating is placed in the stirring tank 26, the motor a11, the spraying machine 17, the motor b23 and the motor c40 are respectively started to rotate, the bottom plate 7 is driven to advance on the track 1, the spraying gun 29 sprays the interior of the furnace kiln while the bottom plate advances, the angle of the spraying gun 29 can be remotely adjusted as required, in addition, the spraying can be rotated by 0-360 degrees, the limitation of the spraying device is reduced, the physical injury caused by workers of a spraying operation team is avoided, in addition, the spraying device for the energy-saving coating of the industrial furnace kiln is convenient to feed materials, the coating can be added into the stirring tank 26 without opening the shell 13, and the use is convenient.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.