阅读说明：本技术 一种金刚石修整滚轮数字化监测系统 (Digital monitoring system for diamond trimming roller ) 是由 杨帅 于 2020-06-18 设计创作，主要内容包括：本发明公开了一种金刚石修整滚轮数字化监测系统,包括底座、工作台和一号伺服电机,所述底座上侧设置有所述工作台,所述工作台一侧设置有所述一号伺服电机,所述工作台上侧设置有支撑架。有益效果在于：本发明通过设置的二号伺服电机、竖向滑动座和三维扫描仪,使得系统可以对砂轮外表侧尺寸变化进行精准测量,进而保证装置对砂轮的修整质量,通过设置的固定座、高清摄像头、显示屏和报警灯,使得系统可以对砂轮的修正过程进行实时拍摄监测,在砂轮出现修整偏差时通过报警灯进行明灯报警提醒,使得操作人员及时调节修整过程,提高砂轮的修整合格率。(The invention discloses a digital monitoring system for diamond trimming rollers, which comprises a base, a workbench and a first servo motor, wherein the workbench is arranged on the upper side of the base, the first servo motor is arranged on one side of the workbench, and a support frame is arranged on the upper side of the workbench. Has the advantages that: according to the invention, through the arranged second servo motor, the vertical sliding seat and the three-dimensional scanner, the system can accurately measure the size change of the outer side of the grinding wheel, so that the dressing quality of the device on the grinding wheel is ensured, through the arranged fixing seat, the high-definition camera, the display screen and the alarm lamp, the system can carry out real-time shooting and monitoring on the dressing process of the grinding wheel, and through the alarm lamp, the alarm lamp gives an alarm to remind when the dressing deviation occurs in the grinding wheel, so that an operator can timely adjust the dressing process, and the dressing qualification rate of the grinding wheel is improved.)

1. The utility model provides a digital monitoring system of gyro wheel is maintained to diamond which characterized in that: the automatic detection device comprises a base (1), a workbench (2) and a first servo motor (3), wherein the workbench (2) is arranged on the upper side of the base (1), the first servo motor (3) is arranged on one side of the workbench (2), a support frame (8) is arranged on the upper side of the workbench (2), a display screen (18) is arranged at one corner of the upper end of the support frame (8), an alarm lamp (19) is arranged on the upper side of the display screen (18), a signal transmission module (20) is arranged on the upper side of the support frame (8), a second servo motor (9) is arranged at the center of the other side of the upper end of the support frame (8), a vertical sliding seat (11) is arranged on the lower side of the second servo motor (9), a three-dimensional scanner (10) is arranged on one side of the vertical sliding seat (11), an output shaft (, a grinding wheel (15) penetrates through one end of the output shaft (14), a right-angle transmission (13) is arranged at one end, far away from the grinding wheel (15), of the output shaft (14), the upper side of the right-angle transmission (13) is provided with a motor (12), the lower side wall of the top of the supporting frame (8) is symmetrically provided with a fixed seat (16), a high-definition camera (17) is arranged at the center of the fixed seat (16), a transverse sliding seat (4) is arranged at the center of the upper side of the workbench (2), a rotating motor (5) is arranged on the upper side of the transverse sliding seat (4), an electric push rod (6) is arranged at the upper end of the rotating motor (5), a sliding groove seat (22) is arranged at the upper end of the electric push rod (6), clamping blocks (23) are symmetrically arranged inside the upper side of the sliding groove seat (22), diamond rollers (7) are arranged between the clamping blocks (23), and clamping knobs (21) are symmetrically arranged on two sides of the sliding groove seat (22).

2. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the base (1) is connected with the workbench (2) through screws, the servo motor (3) is connected with the transverse sliding seat (4) through a lead screw transmission mechanism, and the transverse sliding seat (4) is connected with the rotating motor (5) through screws.

3. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the rotary motor (5) is connected with the electric push rod (6) in a clamping mode, the electric push rod (6) is connected with the diamond roller (7) through the sliding groove seat (22) and the clamping block (23), and the sliding groove seat (22) is connected with the clamping block (23) through the clamping knob (21).

4. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: support frame (8) with workstation (2) welding, support frame (8) with high definition digtal camera (17) pass through fixing base (16) are connected, display screen (18) with support frame (8) pass through the screw connection.

5. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: display screen (18) with alarm lamp (19) pass through the draw-in groove and connect, signal transmission module (20) with support frame (8) pass through the screw connection, No. two servo motor (9) with vertical sliding seat (11) pass through screw rod mechanism and connect.

6. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the vertical sliding seat (11) is connected with the three-dimensional scanner (10) through a screw, the center of the vertical sliding seat (11) and the axis of the grinding wheel (15) are on a vertical line, and the grinding wheel (15) is connected with the output shaft (14) through a bolt.

7. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the output shaft (14) is connected with the right-angle transmission (13) through a coupler, the motor (12) is connected with the output shaft (14) through the right-angle transmission (13), and the right-angle transmission (13) is connected with the workbench (2) through screws.

8. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the horizontal included angle between the high-definition camera (17) and the grinding wheel (15) is the same, and the position of the right-angle transmission (13) on the upper side of the workbench (2) can be slightly adjusted through rotating a screw.

9. A diamond conditioning roller digital monitoring system as claimed in claim 1 wherein: the moving range of the three-dimensional scanner (10) in the vertical direction is controlled to be 0-20 CM.

10. A method for using a digital monitoring system for a diamond dressing roller, which is applied to the digital monitoring system for the diamond dressing roller in any one of claims 1 to 9, and is characterized in that: when the grinding wheel machining device is used, the grinding wheel (15) is fixedly installed on the output shaft (14), then the diamond roller (7) is clamped and fixed through the clamping block (23), the clamping knob (21) is rotated to enable the clamping block (23) to clamp and fix the diamond roller (7), the first servo motor (3) is adjusted through the control device, the first servo motor (3) drives the transverse sliding seat (4) to transversely move through the lead screw mechanism, the distance between the diamond roller (7) and the grinding wheel (15) is adjusted, then the rotary motor (5) drives the sliding groove seat (22) to horizontally rotate, the horizontal rotation angle of the diamond roller (7) is adjusted, and the machining quality and the machining precision of the grinding wheel (15) by the diamond roller (7) are guaranteed, the electric push rod (6) can adjust the height of the diamond roller (7) so that the diamond roller (7) can process different positions of the grinding wheel (15), after the grinding wheel (15) is processed for a period of time, the three-dimensional scanner (10) can scan and shoot the grinding wheel (15), and further, the outside dimension and the surface shape change of the grinding wheel (15) are accurately measured, so that the device can improve the processing precision of the grinding wheel (15), the high-definition camera (17) can shoot the processing process of the grinding wheel (15), the device can be ensured to monitor the processing process of the grinding wheel (15) in real time on line, the processing quality is ensured, and the display screen (18) can display the appearance information of the grinding wheel (15) scanned and shot by the three-dimensional scanner (10), the alarm lamp (19) can be used for giving an alarm when the system is used for judging that the machining quality of the grinding wheel (15) is deviated, an operator is reminded in time, the machining yield of the grinding wheel (15) is improved, the signal transmission module (20) can transmit the machining process information of the device in real time, and it is guaranteed that rear-end monitoring personnel can obtain timely and accurate monitoring information.

Technical Field

The invention relates to the field of diamond dressing roller machining, in particular to a digital monitoring system for a diamond dressing roller.

Background

The diamond roller is a grinding wheel dressing tool with high efficiency, long service life and low cost, which is used for the special machine tool for large-batch forming grinding and the gear grinding machine processing. The working principle of the diamond roller is as follows: the diamond roller wheel is arranged on a trimming device of a grinding machine, a common ceramic grinding wheel or a CBN grinding wheel is trimmed by the diamond roller wheel, and a part is ground after the grinding wheel is formed, so that the contour, the precision and the size of the diamond roller wheel are copied to the surface of the processed part through the grinding wheel. The grinding machine has the characteristics that the machine tool is simple to operate, the technical requirement on operators is not high, the processed products are good in precision consistency and stable in quality, the production efficiency and the product quality can be obviously improved, the manufacturing cost is reduced, and the grinding machining automation is easy to realize. Compared with the traditional single-point diamond pen finishing, the production efficiency is greatly improved, the surface quality and the precision of the processed parts are higher, and the method is particularly suitable for high-precision and mass production. When the diamond dressing roller is used for dressing, a monitoring system is needed to monitor the dressing quality of the grinding wheel in real time, so that the dressing quality of the grinding wheel is ensured.

The digital monitoring system of present diamond dressing gyro wheel is when using, shoot the monitoring to emery wheel outside through the CCD camera, make the device can not carry out accurate measurement to the dimensional change on emery wheel surface, and then influence the finishing quality of emery wheel, and simultaneously, current digital monitoring system lacks the device that carries out real-time shooting monitoring and warning to the emery wheel finishing process, make the finishing process of emery wheel can not obtain real-time supervision, can not in time report to the police when the emery wheel appears finishing the deviation and remind, influence the finishing qualification rate of emery wheel, therefore the digital monitoring system of diamond dressing gyro wheel is urgently needed to solve current problem.

Disclosure of Invention

The invention aims to solve the problems and provide a digital monitoring system for a diamond dressing roller.

The invention realizes the purpose through the following technical scheme:

a digital monitoring system for diamond trimming rollers comprises a base, a workbench and a first servo motor, wherein the workbench is arranged on the upper side of the base, the first servo motor is arranged on one side of the workbench, a support frame is arranged on the upper side of the workbench, a display screen is arranged at one corner of the upper end of the support frame, an alarm lamp is arranged on the upper side of the display screen, a signal transmission module is arranged on the upper side of the support frame, a second servo motor is arranged at the center of the other side of the upper end of the support frame, a vertical sliding seat is arranged on the lower side of the second servo motor, a three-dimensional scanner is arranged on one side of the vertical sliding seat, an output shaft is arranged on the lower side of the three-dimensional scanner, a grinding wheel is arranged at one end of the output shaft in a penetrating manner, a right-angle speed changer is arranged, the fixing base center is provided with high definition digtal camera, workstation upside center is provided with the horizontal sliding seat, horizontal sliding seat upside is provided with the rotating electrical machines, the rotating electrical machines upper end is provided with electric putter, the electric putter upper end is provided with the spout seat, the inside symmetry of spout seat upside is provided with presss from both sides tight piece, it is provided with the diamond gyro wheel to press from both sides between the tight piece, spout seat bilateral symmetry is provided with presss from both sides tight knob.

Furthermore, the base with the workstation passes through the screw connection, servo motor with horizontal sliding seat passes through lead screw drive mechanism and connects, horizontal sliding seat with the rotating electrical machines passes through the screw connection.

By adopting the technical scheme, the workbench can enable the transverse sliding seat and the right-angle transmission to precisely finish the grinding wheel and the diamond roller, the servo motor can enable the transverse sliding seat to transversely slide so as to adjust the distance between the diamond roller and the grinding wheel, and the rotating motor can adjust the horizontal rotating angle of the diamond roller.

Furthermore, the rotating motor is connected with the electric push rod in a clamping mode, the electric push rod is connected with the diamond roller through the sliding groove seat and the clamping block, and the sliding groove seat is connected with the clamping block through the clamping knob.

By adopting the technical scheme, the electric push rod can adjust the height of the diamond roller, and the sliding groove seat can ensure that the clamping block can clamp and fix the diamond roller, thereby ensuring the dressing quality of the diamond roller to the grinding wheel.

Further, the support frame with the workstation welding, the support frame with high definition digtal camera passes through the fixing base is connected, the display screen with the support frame passes through the screw connection.

By adopting the technical scheme, the high-definition camera can shoot the dressing process of the device in real time, so that rear-end monitoring personnel can shoot the dressing process of the grinding wheel in real time, and the dressing quality of the grinding wheel is guaranteed.

Furthermore, the display screen with the alarm lamp passes through the draw-in groove and is connected, signal transmission module with the support frame passes through the screw connection, No. two servo motor with vertical sliding seat passes through screw mechanism and connects.

By adopting the technical scheme, the display screen can display the dressing quality of the grinding wheel, the alarm lamp can give an alarm by lighting when the quality deviation occurs in the process of dressing and processing the grinding wheel, so as to remind processing personnel and guarantee the dressing quality of the grinding wheel, the second servo motor can adjust the vertical sliding seat to move up and down, so that the height of the three-dimensional scanner is adjusted, and the scanning and shooting accuracy of the three-dimensional scanner is guaranteed.

Furthermore, the vertical sliding seat is connected with the three-dimensional scanner through a screw, the center of the vertical sliding seat and the axis of the grinding wheel are on a vertical line, and the grinding wheel is connected with the output shaft through a bolt.

By adopting the technical scheme, the output shaft can drive the grinding wheel to stably rotate, so that the grinding wheel is accurately dressed by the diamond roller wheel, and the surface precision of the grinding wheel is ensured.

Further, the output shaft is connected with the right-angle transmission through a coupling, the motor is connected with the output shaft through the right-angle transmission, and the right-angle transmission is connected with the workbench through a screw.

By adopting the technical scheme, the right-angle transmission can perform variable speed adjustment on the rotating speed of the motor, so that the rotating speed of the output shaft is adjusted, the rotating speed of the grinding wheel is further adjusted, and the motor provides power for the rotation of the output shaft.

Furthermore, the horizontal included angle between the high-definition camera and the grinding wheel is the same, and the position of the right-angle transmission on the upper side of the workbench can be slightly adjusted through rotating a screw.

By adopting the technical scheme, the high-definition camera can shoot the trimming and machining process of the device in real time, so that the device can be monitored in real time, and the trimming quality of the grinding wheel is guaranteed.

Further, the moving range of the three-dimensional scanner in the vertical direction is controlled to be 0-20 CM.

By adopting the technical scheme, the moving height of the three-dimensional scanner enables the three-dimensional scanner to accurately shoot the grinding wheel, and the dressing accuracy of the grinding wheel is guaranteed.

The invention has the beneficial effects that:

1. according to the invention, through the second servo motor, the vertical sliding seat and the three-dimensional scanner, the system can accurately measure the size change of the outer surface of the grinding wheel, so that the dressing quality of the device on the grinding wheel is ensured.

2. According to the invention, through the arrangement of the fixing seat, the high-definition camera, the display screen and the alarm lamp, the system can shoot and monitor the correction process of the grinding wheel in real time, and can carry out light alarm reminding through the alarm lamp when the grinding wheel has a trimming deviation, so that an operator can adjust the trimming process in time, and the trimming qualification rate of the grinding wheel is improved.

Drawings

FIG. 1 is a front view of a digital monitoring system for a diamond conditioning roller according to the present invention;

FIG. 2 is a left side view of a diamond conditioning roller digital monitoring system in accordance with the present invention;

fig. 3 is an enlarged view of a diamond conditioning roller digital monitoring system according to the present invention at a.

The reference numerals are explained below:

1. a base; 2. a work table; 3. a first servo motor; 4. a transverse sliding seat; 5. a rotating electric machine; 6. an electric push rod; 7. a diamond roller; 8. a support frame; 9. a second servo motor; 10. a three-dimensional scanner; 11. a vertical sliding seat; 12. an electric motor; 13. a right angle transmission; 14. an output shaft; 15. a grinding wheel; 16. a fixed seat; 17. a high-definition camera; 18. a display screen; 19. an alarm lamp; 20. a signal transmission module; 21. clamping the knob; 22. a chute seat; 23. and (5) clamping the blocks.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

as shown in fig. 1-3, a digital monitoring system for a diamond dressing roller comprises a base 1, a workbench 2 and a first servo motor 3, wherein the workbench 2 is arranged on the upper side of the base 1, the first servo motor 3 is arranged on one side of the workbench 2, a support frame 8 is arranged on the upper side of the workbench 2, a display screen 18 is arranged at one corner of the upper end of the support frame 8, an alarm lamp 19 is arranged on the upper side of the display screen 18, a signal transmission module 20 is arranged on the upper side of the support frame 8, a second servo motor 9 is arranged at the center of the other side of the upper end of the support frame 8, a vertical sliding seat 11 is arranged on the lower side of the second servo motor 9, a three-dimensional scanner 10 is arranged on one side of the vertical sliding seat 11, an output shaft 14 is arranged on the lower side of the three-dimensional scanner 10, a grinding wheel 15 is arranged at one end of the, 13 upsides of right angle derailleur are provided with motor 12, 8 top lateral wall symmetries of support frame are provided with fixing base 16, 16 centers of fixing base are provided with high definition digtal camera 17, 2 upside centers of workstation are provided with horizontal sliding seat 4, 4 upsides of horizontal sliding seat are provided with rotating electrical machines 5, 5 upper ends of rotating electrical machines are provided with electric putter 6, 6 upper ends of electric putter are provided with spout seat 22, the inside symmetry of spout seat 22 upside is provided with presss from both sides tight piece 23, it is provided with diamond roller 7 to press from both sides between tight piece 23, spout seat 22 bilateral symmetry is provided with presss from both sides tight knob 21.

In this embodiment, the base 1 and the workbench 2 are connected through screws, the first servo motor 3 is connected with the transverse sliding seat 4 through a screw transmission mechanism, the transverse sliding seat 4 is connected with the rotary motor 5 through screws, the workbench 2 can enable the transverse sliding seat 4 and the right-angle transmission 13 to precisely trim and process the grinding wheel 15 and the diamond roller 7, the first servo motor 3 can enable the transverse sliding seat 4 to transversely slide so as to adjust the distance between the diamond roller 7 and the grinding wheel 15, and the rotary motor 5 can adjust the horizontal rotation angle of the diamond roller 7.

In this embodiment, the rotating motor 5 is connected with the electric push rod 6 in a clamping manner, the electric push rod 6 is connected with the diamond roller 7 through the sliding groove seat 22 and the clamping block 23, the sliding groove seat 22 is connected with the clamping block 23 through the clamping knob 21, the electric push rod 6 can adjust the height of the diamond roller 7, the sliding groove seat 22 can ensure that the clamping block 23 can clamp and fix the diamond roller 7, and further ensure the dressing quality of the diamond roller 7 on the grinding wheel 15.

In this embodiment, the support frame 8 is welded to the workbench 2, the support frame 8 is connected to the high-definition camera 17 through the fixing seat 16, the display screen 18 is connected to the support frame 8 through a screw, the high-definition camera 17 can shoot the dressing process of the device in real time, so that a rear-end monitoring person can shoot the dressing process of the grinding wheel 15 in real time, and the dressing quality of the grinding wheel 15 is guaranteed.

In this embodiment, the display screen 18 and the alarm lamp 19 are connected through a clamping groove, the signal transmission module 20 and the support frame 8 are connected through screws, the second servo motor 9 and the vertical sliding seat 11 are connected through a screw rod mechanism, the display screen 18 can display the dressing quality of the grinding wheel 15, the alarm lamp 19 can give an alarm when a quality deviation occurs in the dressing process of the grinding wheel 15, so as to remind a processing worker to ensure the dressing quality of the grinding wheel 15, the second servo motor 9 can adjust the vertical sliding seat 11 to move up and down, further adjust the height of the three-dimensional scanner 10, and ensure the scanning and shooting accuracy of the three-dimensional scanner 10.

In this embodiment, the vertical sliding seat 11 is connected with the three-dimensional scanner 10 through a screw, the center of the vertical sliding seat 11 and the axis of the grinding wheel 15 are on a vertical line, the grinding wheel 15 is connected with the output shaft 14 through a bolt, and the output shaft 14 can drive the grinding wheel 15 to stably rotate, so that the grinding wheel 15 is accurately dressed by the diamond roller 7, and the surface accuracy of the grinding wheel 15 is ensured.

In this embodiment, the output shaft 14 is connected to the right-angle transmission 13 through a coupling, the motor 12 is connected to the output shaft 14 through the right-angle transmission 13, the right-angle transmission 13 is connected to the table 2 through a screw, and the right-angle transmission 13 can perform variable speed adjustment on the rotation speed of the motor 12, so that the rotation speed of the output shaft 14 is adjusted, and further, the rotation speed of the grinding wheel 15 is adjusted, and the motor 12 provides power for the rotation of the output shaft 14.

In this embodiment, the high definition camera 17 with the horizontal included angle between the emery wheel 15 is the same, right angle derailleur 13 is in the position accessible swivel screw of 2 upsides of workstation slightly adjusts, high definition camera 17 can shoot the finishing course of working of device in real time, guarantees that the device can real-time supervision, and then guarantees the finishing quality of emery wheel 15.

In this embodiment, the moving range of the three-dimensional scanner 10 in the vertical direction is controlled to be 0-20CM, and the moving height of the three-dimensional scanner 10 enables the three-dimensional scanner 10 to accurately shoot the grinding wheel 15, so as to ensure the dressing accuracy of the grinding wheel 15.

A use method of a digital monitoring system of a diamond dressing roller comprises the following steps: when in use, the grinding wheel 15 is fixedly mounted on the output shaft 14, the diamond roller 7 is clamped and fixed by the clamping block 23, the clamping knob 21 is rotated to enable the clamping block 23 to clamp and fix the diamond roller 7, the servo motor 3 is adjusted by the control device, the servo motor 3 drives the transverse sliding seat 4 to move transversely by the lead screw mechanism to adjust the distance between the diamond roller 7 and the grinding wheel 15, then the rotary motor 5 drives the sliding groove seat 22 to rotate horizontally to adjust the horizontal rotation angle of the diamond roller 7, the processing quality and precision of the diamond roller 7 on the grinding wheel 15 are ensured, and the electric push rod 6 can adjust the height of the diamond roller 7 so that the diamond roller 7 can process different positions of the grinding wheel 15, after the grinding wheel 15 is machined for a period of time, the three-dimensional scanner 10 can scan and shoot the grinding wheel 15, so as to accurately measure the outside dimension and the surface shape change of the grinding wheel 15, thereby enabling the device to improve the machining precision of the grinding wheel 15, the high-definition camera 17 can shoot the machining process of the grinding wheel 15, ensuring real-time online monitoring of the machining process of the grinding wheel 15 by the device, ensuring the machining quality, the display screen 18 can display the appearance information of the grinding wheel 15 scanned and shot by the three-dimensional scanner 10, the alarm lamp 19 can give an alarm in time when the system has deviation to the machining quality of the grinding wheel 15, timely remind an operator, improve the machining qualification rate of the grinding wheel 15 by the device, and the signal transmission module 20 can transmit the machining process information of the device in real time, and the rear-end monitoring personnel can obtain timely and accurate monitoring information.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.