阅读说明：本技术 一种多功能高效辊片机及工作方法 (Multifunctional efficient roller sheet machine and working method ) 是由 丁宇峰 于 2020-08-19 设计创作，主要内容包括：本发明公开了一种多功能高效辊片机及工作方法,包括机架；其特征是还包括安装在机架上的传动机构、固定架、以及安装在固定架上的压扁机构和切片机构；所述机架上还安装有若干张紧机构；所述压扁机构上还安装有调节机构。该发明将压扁机构和切片机构集于一体,通过一台设备直接完成物料的压扁以及切片工作,减少设备需求,降低人工需求,并且使得生产高效化,产能也大大提高。(The invention discloses a multifunctional high-efficiency roller sheet machine and a working method, wherein the multifunctional high-efficiency roller sheet machine comprises a rack; the device is characterized by also comprising a transmission mechanism, a fixed frame, a flattening mechanism and a slicing mechanism, wherein the transmission mechanism and the fixed frame are arranged on the rack; the rack is also provided with a plurality of tensioning mechanisms; and the flattening mechanism is also provided with an adjusting mechanism. The invention integrates the flattening mechanism and the slicing mechanism into a whole, and the flattening and slicing work of the material is directly finished by one device, thereby reducing the equipment requirement, reducing the manual requirement, realizing high-efficiency production and greatly improving the productivity.)

1. A multifunctional high-efficiency roll sheet machine comprises a frame (1); the slicing machine is characterized by also comprising a transmission mechanism (2) arranged on the rack (1), a fixed frame (3), a flattening mechanism (4) and a slicing mechanism (5) arranged on the fixed frame (3); the rack (1) is also provided with a plurality of tensioning mechanisms (6); and the flattening mechanism (4) is also provided with an adjusting mechanism (41).

2. The multifunctional high-efficiency roll sheet machine of claim 1, wherein: the fixing frame (3) is divided into a primary fixing frame (31), a secondary fixing frame A (32) and a secondary fixing frame B (33); the flattening mechanism (4) comprises an adjusting roller (42) and a fixing roller (43), and bearing seats (44) are arranged at two ends of the adjusting roller (42); adjusting mechanisms (41) are mounted at two ends of the fixing frame (3), each adjusting mechanism (41) comprises a support (45) and an adjusting screw (46), the supports (45) are fixedly mounted on the fixing frame (3), the adjusting screws (46) are mounted on the supports (45), and one ends of the adjusting screws (46) are connected with the bearing seats (44); a locking nut (47) is movably arranged on the adjusting screw rod (46); the flattening mechanism (4) is in transmission connection with the transmission mechanism (2).

3. The multifunctional high-efficiency roll sheet machine of claim 2, wherein: the transmission mechanism (2) comprises a motor (21) and a speed reducer (22) which are arranged on the rack (1), the motor (21) is in transmission connection with the speed reducer (22), and the speed reducer (22) is respectively in transmission with an adjusting roller (42) and a fixing roller (43) on the secondary fixing frame A (32) through chains; the adjusting roller (42) and the fixing roller (43) on the secondary fixing frame A (32) and the adjusting roller (42) and the fixing roller (43) on the primary fixing frame (31) are in chain transmission, and the adjusting roller (42) and the fixing roller (43) on the primary fixing frame (31) and the adjusting roller (42) and the fixing roller (43) on the secondary fixing frame B (33) are in chain transmission.

4. The multifunctional high-efficiency roll sheet machine of claim 1, wherein: the tensioning mechanism (6) comprises a tensioning fixing frame (61) and a tensioning chain wheel (62) arranged on the tensioning fixing frame (61).

5. The multifunctional high-efficiency roll sheet machine of claim 1, wherein: the slicing mechanism (5) comprises a cutter seat (51) arranged on the fixed frame (3), a blade (52) arranged on the cutter seat (51) and an adjusting rod (53) of the fixed blade (52); the tool apron (51) is provided with a tool groove (54) for installing a blade (52).

6. A multifunctional high-efficiency roll sheet machine according to claim 3, characterized in that: the machine frame (1) is also provided with a primary material channel (11) and a discharging material channel (12), and the primary material channel (11) is respectively positioned between the primary fixing frame (31) and the secondary fixing frame A (32) and between the primary fixing frame (31) and the secondary fixing frame B (33); the discharging channel (12) is positioned at the bottoms of the secondary fixing frame A (32) and the secondary fixing frame B (33); a feeding port (13) is further arranged on the machine frame (1), and the feeding port (13) is located above the primary fixing frame (31).

7. The multifunctional high-efficiency roll sheet machine of claim 2, wherein: the adjusting roller (42) and the fixing roller (43) are silica gel rollers.

8. The working method of the multifunctional high-efficiency roll sheet machine as claimed in any one of claims 1 to 7 comprises the following steps: the method is characterized by comprising the following steps:

the first step is as follows: the motor (21) is started, the motor (21) drives the speed reducer (22) to rotate, the speed reducer (22) drives the flattening mechanism (4) on the second-stage fixing frame A (32) to rotate, the flattening mechanism (4) on the second-stage fixing frame A (32) drives the flattening mechanism (4) on the first-stage fixing frame (31) to rotate, and the flattening mechanism (4) on the first-stage fixing frame (31) drives the flattening mechanism (4) on the second-stage fixing frame B (33) to rotate;

the second step is that: materials are fed into a flattening mechanism (4) on a primary fixing frame (31) through a feeding port (13) manually or by feeding equipment to be flattened, the materials move downwards along with a fixing roller (43) and an adjusting roller (42) during flattening, and are cut into halves and halves by a blade (52);

the third step: half of the cut materials fall into a flattening mechanism (4) on a secondary fixing frame A (32) through a primary material channel (11); the other half of the material falls into a flattening mechanism (4) on a secondary fixed frame B (33) through a primary material channel (11) on the other side;

the fourth step: the secondary flattening and slitting are carried out by a flattening mechanism (4) on a secondary fixing frame A (32) and a secondary fixing frame B (33), and then the materials fall into a discharging material channel (12) and are discharged through the discharging material channel (12); and (5) flattening and slitting the material.

Technical Field

The invention relates to a roller machine, in particular to a multifunctional high-efficiency roller machine and a working method.

Background

Traditional materials such as coptis chinensis all need flatten and cut two processes and can make into the finished product when processing man-hour generally, consequently general mill all need use a flattening mill and a slicer when making at present, cut the material through the slicer after flattening the material through the flattening mill earlier, for example:

for example, the publication No. CN210706178U discloses a multifunctional flatting mill for processing medicinal materials, which comprises a processing box, the front surface of the processing box is provided with a discharge hole in a penetrating way, two sides of the bottom of the processing box are both fixedly provided with supporting legs, a feeding bin is arranged in the middle of the top of the processing box in an inserting way, a material guide frame is fixedly arranged in the processing box and is positioned under the feeding bin, both sides of the interior of the processing box are rotatably provided with flattening rollers, both sides of the back surface of the processing box are fixedly provided with first driving devices, the output end of the first driving device penetrates through the back surface of the processing box and extends to the interior of the processing box to be fixedly connected with the flattening roller, a discharging seat is fixedly arranged in the processing box and below the flattening roller, it can only flatten the work to the medicinal material, and the medicinal material is cut and still need to use in addition to cut the equipment and just can cut.

The patent with the publication number of CN207310014U discloses a patent with the name of a multifunctional traditional Chinese medicine slicing machine, which describes a multifunctional traditional Chinese medicine slicing machine and comprises a case and a case cover, wherein the front end of the case is provided with a front medicine outlet, the upper end of the case cover is provided with a circular top mounting hole, the inner part of the top mounting hole is connected with a circular top cover plate in a clamping way, the inner part of the case, which is positioned at the upper end of the front medicine outlet, is fixedly welded with an inner cutting cylinder matched with the top mounting hole, the bottom surface of the top cover plate is provided with a longitudinal high-speed motor, the longitudinal high-speed motor is fixedly connected with a bolt at the lower end of the top cover plate through a fixed sleeve at the lower end of the top cover plate, which is positioned at the outer side of the longitudinal high-speed motor, is provided with a first circular medicine inlet, a second circular medicine inlet, a third circular medicine inlet and a fourth arc-shaped medicine inlet, and, The lower ends of the second circular medicine feeding hole, the third circular medicine feeding hole and the fourth arc-shaped medicine feeding hole are fixedly connected with a medicine feeding pipe in a threaded manner, and a cutting blade for cutting medicinal materials is fixedly connected to a position, located at an opening of the lower end of the medicine feeding pipe, of a rotating shaft at the lower end of the longitudinally-arranged high-speed motor; it can only cut, slice work to the medicinal material, then need cooperate a flatting mill to carry out work to some medicinal materials that need flatten the back and cut, and the cost is than higher, and this kind of mode efficiency is lower, and output is low, and the operation is more troublesome, and the workman need go on step by step, and the workman demand is big. Therefore, a multifunctional high-efficiency roll sheet machine and a working method are provided.

Disclosure of Invention

The invention aims to solve the problems and provides a multifunctional high-efficiency roll sheet machine and a working method.

In order to achieve the purpose, the invention provides a multifunctional high-efficiency roller machine in the following technical scheme, which comprises a rack; the device is characterized by also comprising a transmission mechanism, a fixed frame, a flattening mechanism and a slicing mechanism, wherein the transmission mechanism and the fixed frame are arranged on the rack; the rack is also provided with a plurality of tensioning mechanisms; and the flattening mechanism is also provided with an adjusting mechanism.

Preferably, the fixing frame is divided into a first-stage fixing frame, a second-stage fixing frame A and a second-stage fixing frame B; the flattening mechanism comprises an adjusting roller and a fixing roller, and bearing seats are arranged at two ends of the adjusting roller; the adjusting mechanism comprises a support and an adjusting screw rod, the support is fixedly arranged on the fixing frame, the adjusting screw rod is arranged on the support, and one end of the adjusting screw rod is connected with the bearing seat; a locking nut is movably arranged on the adjusting screw rod; the flattening mechanism is in transmission connection with the transmission mechanism.

Preferably, the transmission mechanism comprises a motor and a speed reducer which are arranged on the rack, the motor and the speed reducer are in transmission connection, and the speed reducer is respectively in transmission with the adjusting roller and the fixing roller on the secondary fixing frame A through chains; the adjusting roller and the fixing roller on the second-stage fixing frame A and the adjusting roller and the fixing roller on the first-stage fixing frame are in chain transmission, and the adjusting roller and the fixing roller on the first-stage fixing frame and the adjusting roller and the fixing roller on the second-stage fixing frame B are in chain transmission.

Further preferably, the tensioning mechanism comprises a tensioning fixing frame and a tensioning chain wheel installed on the tensioning fixing frame.

Preferably, the slicing mechanism comprises a cutter seat arranged on the fixed frame, a blade arranged on the cutter seat and an adjusting rod for fixing the blade; and a cutter groove for mounting a blade is arranged on the cutter holder.

Preferably, the rack is further provided with a primary material channel and a discharging material channel, and the primary material channel is respectively positioned between the primary fixing frame and the secondary fixing frame A and between the primary fixing frame and the secondary fixing frame B; the discharging channel is positioned at the bottoms of the secondary fixing frame A and the secondary fixing frame B; still be equipped with the dog-house in the frame, the dog-house is in one-level mount top.

Further preferably, the adjusting roller and the fixing roller are silica gel rollers.

A working method of a multifunctional high-efficiency roller sheet machine comprises the following steps: the method is characterized by comprising the following steps:

the first step is as follows: starting a motor, wherein the motor drives a speed reducer to rotate, the speed reducer drives a flattening mechanism on a secondary fixing frame A to rotate, a flattening mechanism on the secondary fixing frame A drives a flattening mechanism on a primary fixing frame to rotate, and a flattening mechanism on the primary fixing frame drives a flattening mechanism on a secondary fixing frame B to rotate;

the second step is that: the material is fed into a flattening mechanism on the primary fixing frame through a feeding port through manpower or feeding equipment for flattening treatment, and the material moves downwards along with the fixing roller and the adjusting roller while being flattened and is cut into halves and halves through a blade;

the third step: half of the cut material falls into a flattening mechanism on a secondary fixing frame A through a primary material channel; the other half of the material falls into a flattening mechanism on a secondary fixing frame B through a primary material channel on the other side;

the fourth step: the secondary flattening and slitting are carried out through flattening mechanisms on the secondary fixing frame A and the secondary fixing frame B, then the materials fall into a discharging material channel and are discharged through the discharging material channel; and (5) flattening and slitting the material.

The invention integrates the flattening mechanism and the slicing mechanism into a whole, and the flattening and slicing work of the material is directly finished by one device, thereby reducing the equipment requirement, reducing the manual requirement, realizing high-efficiency production and greatly improving the productivity.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the fixing frame of the present invention;

FIG. 3 is a partial structural schematic view from another perspective of the present invention;

fig. 4 is a partial structural schematic diagram of the present invention.

Illustration of the drawings: 1. a frame; 11. a first-stage material channel; 12. a discharging channel; 13. a feeding port; 2. a transmission mechanism; 21. a motor; 22. a speed reducer; 3. a fixed mount; 31. a primary fixing frame; 32. a secondary fixing frame A; 33. a secondary fixing frame B; 4. a flattening mechanism; 41. an adjustment mechanism; 42. adjusting the roller; 43. fixing the roller; 44. a bearing seat; 45. a support; 46. adjusting the screw rod; 47. locking the nut; 5. a slicing mechanism; 51. a tool apron; 52. a blade; 53. adjusting a rod; 54. a cutter groove; 6. a tensioning mechanism; 61. tensioning the fixing frame; 62. a tension sprocket.

Detailed Description

The multifunctional high-efficiency rolling sheet machine and the working method thereof are further described below with reference to the attached drawings 1-4.

Referring to fig. 1, the multifunctional high-efficiency roll sheet machine of the embodiment comprises a frame 1; the device is characterized by also comprising a transmission mechanism 2, a fixed frame 3, a flattening mechanism 4 and a slicing mechanism 5, wherein the transmission mechanism 2 and the fixed frame 3 are arranged on the rack 1; the frame 1 is also provided with a plurality of tensioning mechanisms 6; the flattening mechanism 4 is also provided with an adjusting mechanism 41; through collecting flattening mechanism 4 and slice mechanism 5 in an organic whole, through the flattening and the section work of a equipment direct completion material, reduce the equipment demand, reduce artifical demand to make production high-efficient, the productivity also improves greatly.

Further, referring to fig. 1-2, the fixing frame 3 is divided into a primary fixing frame 31, a secondary fixing frame a32 and a secondary fixing frame B33; the flattening mechanism 4 comprises an adjusting roller 42 and a fixing roller 43, and bearing seats 44 are respectively arranged at two ends of the adjusting roller 42; the two ends of the fixed frame 3 are both provided with adjusting mechanisms 41, each adjusting mechanism 41 comprises a support 45 and an adjusting screw 46, the supports 45 are fixedly arranged on the fixed frame 3, the adjusting screws 46 are arranged on the supports 45, and one ends of the adjusting screws 46 are connected with the bearing seats 44; a locking nut 47 is movably arranged on the adjusting screw rod 46; the flattening mechanism 4 is in transmission connection with the transmission mechanism 2; through the setting of adjustment mechanism 41, the accessible is adjusted the position of adjusting screw 46 on support 45 and is adjusted the interval between adjusting roller 42 and the fixed running roller 43, through the setting of lock nut 47, can lock the adjusting screw 46 who has adjusted the position, avoids its automatic displacement in the course of the work.

Further, referring to fig. 1 and fig. 4, the transmission mechanism 2 includes a motor 21 and a speed reducer 22 mounted on the frame 1, the motor 21 and the speed reducer 22 are in transmission connection, and the speed reducer 22 is respectively in transmission with the adjusting roller 42 and the fixing roller 43 on the secondary fixing frame a32 through chains; the adjusting roller 42 and the fixing roller 43 on the secondary fixing frame A32 are in chain transmission with the adjusting roller 42 and the fixing roller 43 on the primary fixing frame 31, and the adjusting roller 42 and the fixing roller 43 on the primary fixing frame 31 are in chain transmission with the adjusting roller 42 and the fixing roller 43 on the secondary fixing frame B33; through the setting of drive mechanism 2, make flattening mechanism 4 on one-level mount 31, second grade mount A32 and the second grade mount B33 can drive through same motor 21, need not motor 21 alone, save space, save cost, and can make it reach synchronous rotation.

Further, referring to fig. 1 and 3, the tensioning mechanism 6 includes a tensioning fixing frame 61 and a tensioning sprocket 62 mounted on the tensioning fixing frame 61; through straining device 6's setting, all set up straining device 6 in each chain department, contact with the chain and make it be in the tensioning condition all the time through tensioning sprocket 62, prevent that the chain from carrying out high-speed operation under lax state to reduce the impact to chain and sprocket, increase life.

Further, referring to fig. 1 and 2, the slicing mechanism 5 includes a knife holder 51 mounted on the fixing frame 3, a blade 52 mounted on the knife holder 51, and an adjusting lever 53 for fixing the blade 52; a cutter groove 54 for installing a cutter blade 52 is arranged on the cutter holder 51; by the arrangement of the slicing mechanism 5, the material is flattened by the flattening mechanism 4 and cut at the same time, a slicing machine is not required to be additionally used for cutting, so that the production efficiency is greatly improved, and the cost is reduced; through the arrangement of the adjusting rod 53, the position of the blade 52 can be adjusted, and the phenomenon that the position of the blade 52 deviates to cause uneven material cutting is avoided.

Further, referring to fig. 1, a primary material channel 11 and a discharging material channel 12 are further installed on the rack 1, and the primary material channel 11 is respectively located between the primary fixing frame 31 and the secondary fixing frame a32 and between the primary fixing frame 31 and the secondary fixing frame B33; the discharging channel 12 is positioned at the bottom of a secondary fixing frame A32 and a secondary fixing frame B33; a feeding port 13 is further arranged on the rack 1, and the feeding port 13 is positioned above the primary fixing frame 31; through the setting of one-level material way 11 and ejection of compact material way 12, will transmit respectively to the flattening mechanism 4 on second grade mount A32 and the second grade mount B33 after cutting two blocks of materials for the first time and carry out the secondary and flatten and cut, discharging through ejection of compact material way 12, play the effect of pay-off and row material to the material of cutting.

Further, the adjusting roller 42 and the fixing roller 43 are silica gel rollers; through adopting the silica gel running roller, the power of grabbing of silica gel running roller is good, and messenger's material that can be easy enters into and flattens between regulation running roller 42 and the fixed running roller 43, and silica gel is food grade material and harmless to the human body, consequently can not have the material and exert an influence.

The working process of the invention is as follows: referring to fig. 1-4, firstly, the gap between the adjusting roller 42 and the fixing roller 43 is adjusted according to actual requirements, when adjusting, the lock nut 47 is loosened, then the position of the adjusting screw 46 on the bracket 45 is adjusted to adjust the gap, and when adjusting, the adjusting mechanisms 41 on both sides of the fixing frame 3 need to be adjusted; after the gap adjustment is finished, the locking is carried out through a locking nut 47; during adjustment, the clearance between the flattening mechanisms 4 on the primary fixing frame 31 is slightly larger than the clearance between the flattening mechanisms 4 on the secondary fixing frame A32 and the secondary fixing frame B33, and the clearance between the flattening mechanisms 4 on the secondary fixing frame A32 and the secondary fixing frame B33 needs to be the same;

after the gap of the flattening mechanism 4 is adjusted, the position of the blade 52 also needs to be adjusted, and the position of the blade 52 needs to be positioned at the centers of the adjusting roller 42 and the fixing roller 43 so as to ensure that the materials can be uniformly cut during cutting; when the blade 52 is adjusted, the height and the left-right position of the blade 52 are adjusted by adjusting the position of the adjusting rod;

then the motor 21 is started, the motor 21 drives the speed reducer 22 to rotate, the speed reducer 22 drives the adjusting roller 42 and the fixing roller 43 on the second-stage fixing frame A32 to rotate, the adjusting roller 42 and the fixing roller 43 on the second-stage fixing frame A32 drive the adjusting roller 42 and the fixing roller 43 on the first-stage fixing frame 31 to rotate, and the adjusting roller 42 and the fixing roller 43 on the first-stage fixing frame 31 drive the adjusting roller 42 and the fixing roller 43 on the second-stage fixing frame B33 to rotate; then, materials are fed into the flattening mechanism 4 on the first-level fixing frame 31 through the feeding port 13 through manpower or feeding equipment for flattening, the materials move downwards along with the fixing roller 43 and the adjusting roller 42 during flattening, and the flattened materials are cut into halves through the blade 52; half of the cut material falls into the flattening mechanism 4 on the secondary fixing frame A32 through the primary material channel 11; the other half of the material falls into the flattening mechanism 4 on the secondary fixing frame B33 through the primary material channel 11 on the other side; the secondary flattening and slitting are carried out by the flattening mechanisms 4 on the secondary fixing frame A32 and the secondary fixing frame B33, then the materials fall into the discharging channel 12 and are discharged through the discharging channel 12; and (5) flattening and slitting the material.

The scope of protection of the invention is not limited to the above embodiments and variations thereof. The present invention is not limited to the above embodiments, but may be modified in various ways.