阅读说明：本技术 一种电机定子部件加工调正装置 (Motor stator part processing aligning device ) 是由 金一山 于 2019-03-26 设计创作，主要内容包括：本申请公开了一种电机定子部件加工调正装置,包括工作台；工作台顶面设置有第一支架和第二支架；第一支架与第二支架上设置有调正滚筒；调正滚筒内壁上均匀设置有若干调正凹槽；第一支架上设置有支撑板；调正滚筒的入口端贯通支撑板并通过轴承与支撑板套接连接；支撑板位于入口端的一侧设置有投件机构；第二支架上设置有驱动调正滚筒转动的滚筒驱动机构；调正滚筒的出口端贯通并伸出滚筒驱动机构；工作台的一侧设置有部件传送带；部件传送带的顶面贴近设置有部件挡板通道；调正滚筒出口端至部件挡板通道传送起始端之间设置有溜槽。本申请提高了电机定子部件加工的自动化,节约了人工劳动成本,提高了生产效率。(The application discloses a motor stator component processing and aligning device, which comprises a workbench; the top surface of the workbench is provided with a first bracket and a second bracket; the first bracket and the second bracket are provided with an alignment roller; a plurality of aligning grooves are uniformly arranged on the inner wall of the aligning roller; a support plate is arranged on the first bracket; the inlet end of the aligning roller penetrates through the supporting plate and is connected with the supporting plate in a sleeved mode through a bearing; a piece throwing mechanism is arranged on one side of the supporting plate positioned at the inlet end; a roller driving mechanism for driving the alignment roller to rotate is arranged on the second bracket; the outlet end of the alignment roller is communicated with and extends out of the roller driving mechanism; a part conveying belt is arranged on one side of the workbench; the top surface of the part conveyor belt is provided with a part baffle channel in a close proximity way; a chute is arranged between the outlet end of the aligning roller and the transmission starting end of the component baffle plate channel. The application improves the automation of the processing of the motor stator component, saves the labor cost and improves the production efficiency.)

1. A motor stator part processing and aligning device is characterized by comprising a workbench; a first support is arranged on one side of the top surface of the workbench; a second bracket is arranged on one side, away from the first bracket, of the top surface of the workbench; the first bracket and the second bracket are provided with an alignment roller; the inner wall of the alignment roller is a smooth metal surface; one end of the alignment roller, which is positioned on the first support, is an inlet end; one end of the aligning roller, which is positioned on the second bracket, is an outlet end; the aligning roller is downwards inclined from the inlet end to the outlet end; the length of the inner diameter of the aligning roller is the same as that of the outer diameter of the motor stator; a plurality of aligning grooves along the length direction are uniformly arranged on the inner wall of the aligning roller; the width of the alignment groove is larger than the edge width of one end of the motor stator component close to the circle center of the motor stator and smaller than the edge width of one end far away from the circle center of the motor stator;

a support plate is arranged on the first bracket; the inlet end of the aligning roller penetrates through the supporting plate and is connected with the supporting plate in a sleeved mode through a bearing; a piece throwing mechanism is arranged on one side of the supporting plate, which is positioned at the inlet end;

a roller driving mechanism for driving the alignment roller to rotate is arranged on the second bracket; the outlet end of the alignment roller penetrates through and extends out of the roller driving mechanism;

a part conveying belt is arranged on one side of the workbench, which is positioned at the outlet end of the aligning roller; the top surface of the part conveyor belt is provided with a part baffle channel along the conveying direction in a close manner; the width of the component baffle channel just allows the motor stator component to pass along the length direction of the motor stator component; a chute is arranged between the outlet end of the aligning roller and the transmission starting end of the component baffle channel.

2. The motor stator component machining alignment device of claim 1 wherein the roller drive mechanism includes a gear box; the outlet end of the adjusting roller penetrates through and extends out of the gear box; a driven gear is fixedly sleeved on the alignment roller in the gear box; a gear motor is embedded and fixed below the aligning roller at one side of the gear box close to the first bracket; a rotating shaft of the gear motor extends into the gear box, and a driving gear is fixedly sleeved at the end part of the rotating shaft; the driving gear is in meshed connection with the driven gear.

3. The apparatus as claimed in claim 1, wherein the casting mechanism comprises a square casting frame closely attached to the inlet end of the alignment roller; the top of the casting frame is connected with a hydraulic telescopic rod group; a fixing plate is arranged at the top of the supporting plate; one end of the hydraulic telescopic rod group, which is far away from the piece throwing frame, is fixed on the fixed plate; a hydraulic pump is arranged on the side surface of the workbench; the hydraulic pump provides driving liquid for the hydraulic telescopic rod group through a high-pressure pipeline.

4. A machine alignment device for motor stator parts according to any of claims 2 or 3 wherein the number of alignment grooves is 3-5.

5. The machine alignment device for motor stator components of claim 4 wherein said first carrier comprises two vertical plates; the two vertical plates are correspondingly provided with screw rod chutes; the roller driving mechanism penetrates through the screw rod sliding groove through a bolt and is fixed on the first support.

6. The motor stator component machining alignment device of claim 5 wherein the concave arc of the top surface of the chute matches the arc of the outer periphery of the motor stator.

7. The motor stator component machining alignment device of claim 6 wherein a chute support block is provided on the drum drive mechanism below the outlet end of the alignment drum; and a chute clamping groove is formed in the part baffle channel and positioned at the transmission starting end.

Technical Field

The present disclosure relates generally to the field of motor machining equipment, and more particularly, to a motor stator component machining and aligning apparatus.

Background

The silicon steel sheet is a ferrosilicon soft magnetic alloy with extremely low carbon content, the silicon content is generally 0.5-4.5%, the addition of the silicon can improve the resistivity and the maximum permeability of the iron, reduce the coercive force, the iron core loss (iron loss) and the magnetic aging, and the resistivity and the maximum point permeability are higher, so that the ferrosilicon sheet is usually used for manufacturing iron cores of transformers, motors and motors.

As shown in fig. 5 for the motor stator part who constitutes motor stator, this part is through extrusion T shape silicon steel sheet, make hasp straining shaping between the silicon steel sheet, this part is nonstandard spare, before processing this part, it gets into extrusion equipment with the station of setting for to make this part, artifical manual placing not only wastes a large amount of hand labor, and production efficiency is lower moreover, the enterprise is for improving processing equipment degree of automation, the alignment device of design research and development part, thereby practice thrift hand labor, and the production efficiency is improved.

Disclosure of Invention

For the automatic demand that satisfies enterprise's production and processing, this application provides a motor stator part processing aligning device.

In order to achieve the purpose of the application, the application provides a processing and aligning device for a motor stator component, which comprises a workbench; a first bracket is arranged on one side of the top surface of the workbench; a second bracket is arranged on one side of the top surface of the workbench, which is far away from the first bracket; the first bracket and the second bracket are provided with an alignment roller; the inner wall of the aligning roller is a smooth metal surface; one end of the alignment roller, which is positioned on the first support, is an inlet end; one end of the aligning roller, which is positioned on the second bracket, is an outlet end; the aligning roller is downwards inclined from the inlet end to the outlet end; the length of the inner diameter of the aligning roller is the same as that of the outer diameter of the motor stator; a plurality of aligning grooves along the length direction are uniformly arranged on the inner wall of the aligning roller; the width of the alignment groove is larger than the edge width of one end of the motor stator component close to the circle center of the motor stator and smaller than the edge width of one end far away from the circle center of the motor stator;

a support plate is arranged on the first bracket; the inlet end of the aligning roller penetrates through the supporting plate and is connected with the supporting plate in a sleeved mode through a bearing; a piece throwing mechanism is arranged on one side of the supporting plate positioned at the inlet end;

a roller driving mechanism for driving the alignment roller to rotate is arranged on the second bracket; the outlet end of the alignment roller is communicated with and extends out of the roller driving mechanism;

a part conveying belt is arranged on one side of the workbench, which is positioned at the outlet end of the aligning roller; the top surface of the part conveyor belt is provided with a part baffle channel along the conveying direction in a close manner; the width of the component baffle channel just allows the motor stator component to pass along the length direction of the motor stator component; a chute is arranged between the outlet end of the aligning roller and the transmission starting end of the component baffle plate channel.

According to the technical scheme provided by the embodiment of the application, the roller driving mechanism comprises a gear box; the outlet end of the adjusting roller is communicated with and extends out of the gear box; a driven gear is fixedly sleeved on the alignment roller in the gear box; a gear motor is embedded and fixed below the aligning roller at one side of the gear box close to the first bracket; a rotating shaft of the gear motor extends into the gear box, and the end part of the gear motor is fixedly sleeved with a driving gear; the driving gear is meshed with the driven gear.

According to the technical scheme provided by the embodiment of the application, the piece throwing mechanism comprises a square piece throwing frame closely arranged at the inlet end of the alignment roller; the top of the casting frame is connected with a hydraulic telescopic rod group; the top of the supporting plate is provided with a fixing plate; one end of the hydraulic telescopic rod group, which is far away from the piece throwing frame, is fixed on the fixed plate; a hydraulic pump is arranged on the side surface of the workbench; the hydraulic pump provides driving liquid for the hydraulic telescopic rod group through a high-pressure pipeline.

According to the technical scheme provided by the embodiment of the application, the number of the alignment grooves is 3-5.

According to the technical scheme provided by the embodiment of the application, the first support comprises two vertical plates; the two vertical plates are correspondingly provided with screw rod chutes; the roller driving mechanism penetrates through the screw rod sliding groove through a bolt and is fixed on the first support.

According to the technical scheme that this application embodiment provided, the arc phase-match of the indent arc of chute top surface and motor stator periphery.

According to the technical scheme provided by the embodiment of the application, a chute supporting block is arranged below the outlet end of the aligning roller on the roller driving mechanism; a chute clamping groove is formed in the part baffle channel and located at the transmission starting end.

Compared with the prior art, the beneficial effects of this application are: the utility model provides a motor stator part processing aligning device is through the cooperation of alignment cylinder, chute, part baffle passageway for motor stator part is through the alignment back of alignment cylinder, passes to the conveyer belt along the chute, under the restriction of part baffle passageway, with the position transmission to next process of adjusting well, and degree of automation is high, has saved the hand labor cost, has improved work efficiency.

Drawings

Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:

FIG. 1 is a schematic structural diagram of a machining and aligning device for a stator component of a motor according to an embodiment of the present disclosure;

FIG. 2 is a schematic structural view of the drum drive mechanism of the present application;

FIG. 3 is a schematic structural view of the drop mechanism of the present application;

FIG. 4 is a schematic structural view of a stator of the motor;

fig. 5 is a schematic view of the structure of the motor stator components that make up the motor stator.

Reference numbers in the figures: 11. a work table; 12. a first bracket; 13. a second bracket; 14. aligning the roller; 15. a support plate; 16. a piece throwing mechanism; 17. a drum drive mechanism; 18. a part conveyor; 19. a chute;

31. a vertical plate; 32. a bolt chute; 33. a bolt;

41. an inlet end; 42. an outlet end; 43. aligning the groove;

61. a piece throwing frame; 62. a hydraulic telescopic rod group; 63. a fixing plate;

71. a gear box; 72. a driven gear; 73. a gear motor; 74. a drive gear; 75. a chute supporting block;

81. a component baffle passage; 82. a chute neck;

111. a motor stator; 112. a motor stator component.

Detailed Description

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

Referring to fig. 1 to 5, the present application provides a machining and aligning apparatus for a stator component of a motor, which includes a worktable 11; a first bracket 12 is arranged on one side of the top surface of the workbench 11; a second bracket 13 is arranged on one side of the top surface of the workbench 11 far away from the first bracket 12; the first bracket 12 and the second bracket 13 are provided with an alignment roller 14; the inner wall of the aligning roller 14 is a smooth metal surface; one end of the aligning roller 14, which is positioned on the first bracket 12, is an inlet end 41; one end of the aligning roller 14, which is positioned on the second bracket 13, is an outlet end 42; the leveling roller 14 is inclined downward from the inlet end 41 to the outlet end 42; the length of the inner diameter of the alignment roller 14 is the same as that of the outer diameter of the motor stator 111; a plurality of aligning grooves 43 along the length direction are uniformly arranged on the inner wall of the aligning roller 14; the width of the alignment groove 43 is greater than the edge width of one end of the motor stator component 112 close to the center of the motor stator 111 and less than the edge width of one end far away from the center of the motor stator 111;

the first bracket 12 is provided with a support plate 15; the inlet end 41 of the alignment roller 14 penetrates through the support plate 15 and is connected with the support plate 15 in a sleeved mode through a bearing; a piece throwing mechanism 16 is arranged on one side of the support plate 15, which is positioned at the inlet end 41;

the second bracket 13 is provided with a roller driving mechanism 17 for driving the alignment roller 14 to rotate; the outlet end 42 of the alignment roller 14 penetrates through and extends out of the roller driving mechanism 17;

a part conveyor belt 18 is arranged on one side of the workbench 11 at the outlet end 42 of the aligning roller 14; a component block passage 81 along the conveying direction is provided adjacent to the top surface of the component conveyor 18; the width of the component barrier channel 81 is just enough to allow the motor stator component 112 to pass along the length of the motor stator component 112; a chute 19 is provided between the exit end 42 of the alignment drum 14 and the beginning of the transfer of the component baffle channel 81.

The alignment station of the motor stator part 112 is as shown in fig. 5, and the motor stator part 112 is in a state of being close to the circle center end of the motor stator 111 and being vertically upward. The working principle of the application is that firstly, power is supplied to the roller driving mechanism 17, the roller driving mechanism 17 drives the aligning roller 14 to rotate, then the motor stator part 112 is placed on the part throwing mechanism 16, the motor stator part 112 slides into the aligning roller 14 from the part throwing mechanism 16, and slides out from the outlet end 42 after being aligned by the aligning roller 14; is conveyed to the component conveyor 18 through the chute 19 and is conveyed to the next working procedure through the component conveyor 18; after the last motor stator component 112 has slid into the aligning cylinder 14, the motor stator component 112 continues to be placed onto the part feeding mechanism 16, ensuring continuous operation.

The principle of the aligning motor stator component 112 of the aligning roller 14 is that no matter what position the motor stator component 112 enters the aligning roller 14, as the motor stator component 112 slides down, the length direction of the motor stator component 112 is adjusted to be consistent with the length direction of the aligning roller 14, then as the aligning roller 14 rotates, the edge of one end of the motor stator component 112 close to the center of the circle of the motor stator 111 is clamped in the aligning groove 43, the motor stator component 112 is driven to rotate, the motor stator component 112 falls on the bottom surface of the inner wall of the aligning roller 14 after being aligned, because the bottom end cambered surface of the motor stator component 112 after being aligned is attached to the inner wall of the aligning roller 14, and the inner wall of the aligning roller 14 is a smooth metal surface, the friction coefficient is small, and the motor stator component cannot be turned over again in the process of continuing sliding down.

In one embodiment, as shown in fig. 2, the drum drive mechanism 17 includes a gear box 71; the outlet end 42 of the aligning roller 14 penetrates through and extends out of the gear box 71; a driven gear 72 is fixedly sleeved on the alignment roller 14 in the gear box 71; a gear motor 73 is embedded and fixed below the aligning roller 14 at one side of the gear box 71 close to the first bracket 12; the rotating shaft of the gear motor 73 extends into the gear box 71, and the end part is fixedly sleeved with a driving gear 74; the driving gear 74 is meshed with the driven gear 72, after the gear motor 73 is electrified, the rotating shaft rotates to drive the driving gear 74 to rotate, the driving gear 74 drives the driven gear 72 meshed with the driving gear 74 to rotate, and the driven gear 72 drives the aligning roller 14 to rotate.

In one embodiment, as shown in FIG. 3, the drop delivery mechanism 16 includes a square drop delivery frame 61 disposed proximate the inlet end 41 of the leveling roller 14; the top of the casting frame 61 is connected with a hydraulic telescopic rod group 62; the top of the supporting plate 15 is provided with a fixing plate 63; one end of the hydraulic telescopic rod group 62 far away from the piece throwing frame 61 is fixed on the fixed plate 63; a hydraulic pump is arranged on the side surface of the workbench 11; the hydraulic pump supplies driving liquid to the hydraulic telescopic rod group 62 through a high-pressure pipeline; the angle and initial speed of the motor stator part 112 thrown into the aligning roller 14 have a certain influence on the alignment, and the thrown angle is too large or the initial speed is high, which may result in that the aligning process is not completed and the motor stator part 112 is already transferred out of the aligning roller 14; through the setting of throwing a mechanism 16 for place motor stator part 112 on throwing the end frame of a frame 61, slide in naturally, control and scratch into speed, through the flexible of adjusting hydraulic telescoping rod group 62, control throws the end frame of a frame 61 and adjusts the distance between the bottom surface of the inner wall of cylinder 14, thereby adjusts the input angle of motor stator part 112, ensures the alignment rate.

In a preferred embodiment, the number of the alignment grooves 43 is 3-5, and an excessive number of the alignment grooves 43 increases the friction coefficient of the inner wall of the alignment roller 14, so that after the alignment of the motor stator part 112, the alignment roller 14 rotates to slip the belt; too few number of alignment grooves 43 increases the number of revolutions of the alignment, extends the alignment time, and may result in the motor stator part 112 slipping out of the alignment cylinder 14 without the alignment being completed.

In a preferred embodiment, the second bracket 13 comprises two vertical plates 31; the two vertical plates 31 are correspondingly provided with screw chutes 32; the roller driving mechanism 17 is fixed on the second bracket through the screw chute 32 by the bolt 33, and the inclination angle of the adjusting roller 14 can be adjusted by matching the screw chute 32 with the bolt 33, so that the sliding speed of the motor stator component 112 in the adjusting roller 14 is controlled, and the adjusting rate is ensured.

In a preferred embodiment, the concave arc of the top surface of chute 19 matches the arc of the outer perimeter of motor stator 111 so that the process of sliding motor stator component 112 down within chute 19 does not skew or slip.

In a preferred embodiment, a chute support block 75 is provided on the drum drive mechanism 17 below the outlet end 42 of the alignment drum 14 for supporting the chute 19; a chute clamping groove 82 is formed in the component barrier passage 81 at the transfer starting end and used for clamping and fixing the lower end of the chute 19.

The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.