Control device of frequency converter and plunger pump
阅读说明:本技术 变频器的控制装置及柱塞泵 (Control device of frequency converter and plunger pump ) 是由 王普军 史军瑞 闫文 易博 徐立鑫 赵学勇 张令利 王翠利 王超 沙泉 姬丙和 于 2019-03-28 设计创作,主要内容包括:本申请公开了一种变频器的控制装置及柱塞泵,属于电力工程领域。该控制装置包括:上电控制模块以及液位检测模块。上电控制模块的第一输入端、第二输入端和第三输入端分别与外接的三相电源连接,上电控制模块的第四输入端与变频器的第一输出端连接,上电控制模块的第五输入端与三相电源中的一相连接,上电控制模块的第六输入端与三相电源中的另一相连接,液位检测模块串联在变频器的第四输入端与上电控制模块的第二输出端之间,用于在检测到液位大于参考液位时使变频器的电机控制端失电。通过本申请提供的变频器的控制装置及柱塞泵,可以解决泵杆依然不停的抽取液体,导致泵房中的设备被液体浸泡的问题。(The application discloses controlling means and plunger pump of converter belongs to the electric power engineering field. The control device includes: the device comprises a power-on control module and a liquid level detection module. The first input end, the second input end and the third input end of the power-on control module are respectively connected with an external three-phase power supply, the fourth input end of the power-on control module is connected with the first output end of the frequency converter, the fifth input end of the power-on control module is connected with one of the three-phase power supplies, the sixth input end of the power-on control module is connected with the other of the three-phase power supplies, and the liquid level detection module is connected between the fourth input end of the frequency converter and the second output end of the power-on control module in series and used for enabling the motor control end of the frequency converter to lose power when the liquid level is detected to be greater than. Through the control device and the plunger pump of converter that this application provided, can solve the pump pole and still extract liquid incessantly, lead to the problem that equipment in the pump house is soaked by liquid.)
1. A control device of a frequency converter, characterized in that the control device comprises: the device comprises an upper electric control module (1) and a liquid level detection module (2);
the first input end (101), the second input end (102) and the third input end (103) of the power-on control module (1) are respectively connected with an external three-phase power supply, the fourth input end (104) of the power-on control module (1) is connected with the first output end (301) of the frequency converter (3), the fifth input end (105) of the power-on control module (1) and the third output end (309) of the frequency converter (3) are respectively connected with one of the three-phase power supplies, the sixth input end (106) of the power-on control module (1) is connected with the other of the three-phase power supplies, the first output end (107) of the power-on control module (1) is connected with the motor control end (302) of the frequency converter (3), and the second output end (108) of the power-on control module (1) is connected with the common end (303) of the frequency converter (3), a third output (109) of the power-on control module (1) is connected to a first input (304) of the frequency converter (3), a fourth output (110) of the power-on control module (1) is connected to a second input (305) of the frequency converter (3), and a fifth output (111) of the power-on control module (1) is connected to a third input (306) of the frequency converter (3);
the liquid level detection module (2) is connected in series between a fourth input end (307) of the frequency converter (3) and a second output end (108) of the power-on control module (1) and is used for enabling a motor control end (302) of the frequency converter (3) to lose power when the liquid level is detected to be larger than a reference liquid level.
2. A control arrangement according to claim 1, characterized in that the control arrangement further comprises an alarm module (4), which alarm module (4) is connected in series between the second output (308) of the frequency converter (3) and the other phase of the three-phase power supply.
3. Control device according to claim 2, characterized in that the alarm module (4) comprises an alarm lamp (41).
4. The control device according to claim 2, characterized in that the alarm module (4) further comprises a buzzer (42).
5. Control device according to claim 1, characterized in that the power-up control module (1) comprises: the relay switch comprises a first switch (112), a contactor coil (113), a contactor switch (114), a relay coil (115), a relay switch (116) and a second switch (117), wherein the first switch (112) is a normally closed switch, and the second switch (117) is a normally open switch;
the first switch (112), the second switch (117), the contactor switch (114) and the relay coil (115) are sequentially connected in series between one phase of the three-phase power supply and the other phase of the three-phase power supply, the relay switch (116) is connected with the second switch (117) in parallel, a first end of the relay switch (116) is connected with a motor control end (302) of the frequency converter (3), and a second end of the relay switch (116) is respectively connected with a common end (303) of a common end frequency converter (3) of the frequency converter and an input end of the liquid level detection module (2);
one end, which is not connected with one of the three-phase power supplies, of the first switch (112) is further connected with a third output end (309) of the frequency converter (3), a first end of the contactor coil (113) is connected with a first output end (301) of the frequency converter (3), and a second end of the contactor coil (113) is connected with the other of the three-phase power supplies.
6. A control arrangement according to claim 5, characterised in that the power-up control module (1) further comprises a third switch (118), the third switch (118) being a normally closed switch, the third switch (118) being connected in series between the first switch (112) and the second switch (117).
7. A control device according to claim 1, characterised in that the liquid level detection module (2) comprises a liquid level sensor (21).
8. A control arrangement according to claim 1, characterized in that the fifth input (310) of the frequency converter (3) is connected to one of the three-phase power sources and the sixth input (311) of the frequency converter (3) is connected to the other of the three-phase power sources.
9. The control device according to claim 1, characterized in that the control device further comprises a reset module (5), the reset module (5) being connected in series between the seventh input (312) of the frequency converter (3) and the common terminal (303) of the frequency converter (3).
10. Plunger pump, characterized in that the plunger pump comprises a plunger pump body (6), a frequency converter (3) connected with the plunger pump body (6), and a control device according to any of claims 1-9, wherein a liquid level detection module (2) in the control device is positioned in an inner cavity of the plunger pump body (6).
11. The plunger pump according to claim 10, characterized in that the liquid level detection module (2) comprises a liquid level sensor (21) and a fixing frame (22), the liquid level sensor (21) being fixed in the inner cavity of the plunger pump body (6) by the fixing frame (22).
Technical Field
The application relates to the field of electric power engineering, in particular to a control device of a frequency converter and a plunger pump.
Background
In the middle and later periods of oil exploitation, along with the reduction of the daily oil production, liquid needs to be injected into the stratum to keep the production and injection balance, and further the daily oil production is improved. In order to achieve the purpose of production-injection balance, at present, the production-injection balance is generally realized by injecting liquid into a stratum through a plunger pump, specifically: the plunger pump pumps the fluid into the formation after pressurizing the fluid. However, when one of the pump rods of the plunger pump is broken, the other pump rods still pump liquid continuously, but the liquid cannot be pumped into the underground by the plunger pump at the moment, but flows into the box body of the plunger pump from the broken part of the broken pump rod, and if the liquid cannot be found in time, the plunger pump which continuously operates not only can cause damage to the plunger pump, but also more and more liquid can overflow into the pump room, so that the equipment in the pump room is soaked by the liquid to cause economic loss, and even the equipment in the pump room can leak electricity to endanger the life safety of people.
Disclosure of Invention
The application provides a controlling means and plunger pump of converter can solve the problem that equipment in the pump house is soaked by liquid. The technical scheme is as follows:
in a first aspect, an embodiment of the present application provides a control device for a frequency converter, where the control device includes: the device comprises an upper electric control module and a liquid level detection module;
the first input end, the second input end and the third input end of the power-on control module are respectively connected with an external three-phase power supply, the fourth input end of the power-on control module is connected with the first output end of the frequency converter, the fifth input end of the power-on control module and the third output end of the frequency converter are both connected with one of the three-phase power supplies, a sixth input end of the power-on control module is connected with the other one of the three-phase power supplies, a first output end of the power-on control module is connected with a motor control end of the frequency converter, the second output end of the power-on control module is connected with the common end of the frequency converter, the third output end of the power-on control module is connected with the first input end of the frequency converter, a fourth output end of the power-on control module is connected with a second input end of the frequency converter, and a fifth output end of the power-on control module is connected with a third input end of the frequency converter;
the liquid level detection module is connected in series between a fourth input end of the frequency converter and a second output end of the power-on control module and used for enabling a motor control end of the frequency converter to lose power when the liquid level is detected to be larger than a reference liquid level.
Optionally, the control device further includes an alarm module, and the alarm module is connected in series between the second output end of the frequency converter and the other phase of the three-phase power supply.
Optionally, the alarm module comprises an alarm lamp.
Optionally, the alarm module further comprises a buzzer.
Optionally, the power-up control module includes: the relay switch comprises a first switch, a contactor coil, a contactor switch, a relay coil, a relay switch and a second switch, wherein the first switch is a normally closed switch, and the second switch is a normally open switch;
the first switch, the second switch, the contactor switch and the relay coil are sequentially connected in series between one phase of the three-phase power supply and the other phase of the three-phase power supply, the relay switch is connected with the second switch in parallel, a first end of the relay switch is connected with a motor control end of the frequency converter, and a second end of the relay switch is respectively connected with a common end of the frequency converter and an input end of the liquid level detection module;
the first switch is connected with one end of the three-phase power supply, the other end of the first switch is connected with the third output end of the frequency converter, the first end of the contactor coil is connected with the first output end of the frequency converter, and the second end of the contactor coil is connected with the other end of the three-phase power supply.
Optionally, the power-on control module further comprises a third switch, the third switch being a normally closed switch, the third switch being connected in series between the first switch and the second switch.
Optionally, the liquid level detection module comprises a liquid level sensor.
Optionally, a fifth input terminal of the frequency converter is connected to one of the three-phase power supplies, and a sixth input terminal of the frequency converter is connected to another of the three-phase power supplies.
Optionally, the control device further includes a reset module, and the reset module is connected in series between the seventh input end of the frequency converter and the common end of the frequency converter.
In a second aspect, an embodiment of the present application provides a plunger pump, the plunger pump includes a plunger pump body, a frequency converter connected to the plunger pump body, and the control device according to any one of the above first aspect, a liquid level detection module in the control device is located in an inner cavity of the plunger pump body.
Optionally, the liquid level detection module includes a liquid level sensor and a fixing frame, and the liquid level sensor is fixed in the inner cavity of the plunger pump body through the fixing frame.
The beneficial effects brought by the technical scheme provided by the embodiment of the application at least can comprise:
because controlling means can make the motor control end of converter get the electricity, again because the liquid level detection module can make the motor control end of converter lose the electricity, also promptly, this controlling means can make the motor control end of converter get the electricity, and then makes converter control motor begin to rotate, also can make the motor control end of converter lose the electricity when detecting the liquid level and being greater than the reference liquid level, and then makes converter control motor stall. Therefore, when one pump rod of the plunger pump is broken, and liquid flows into the box body of the plunger pump from the broken part of the broken pump rod to reach the reference liquid level, the control device can enable the motor control end of the frequency converter to lose power, further enable the motor to stop rotating, and enable the plunger pump to stop pumping the liquid, so that the phenomenon that more and more liquid overflows into the pump room to cause economic loss or endanger life safety of people due to the fact that equipment in the pump room is soaked by the liquid is effectively avoided.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is an electrical schematic diagram of a first control device provided in an embodiment of the present application;
FIG. 2 is an electrical schematic diagram of a second control device provided in an embodiment of the present application;
FIG. 3 is an electrical schematic diagram of an alarm module provided by an embodiment of the present application;
FIG. 4 is an electrical schematic diagram of a first power-on control module and an alarm module provided in an embodiment of the present application;
FIG. 5 is an electrical schematic diagram of a main circuit of a control device according to an embodiment of the present disclosure;
FIG. 6 is an electrical schematic diagram of a second power control module and alarm module provided by an embodiment of the present application;
FIG. 7 is an electrical schematic diagram of a third control device provided in an embodiment of the present application;
FIG. 8 is an electrical schematic diagram of a fourth control device provided in an embodiment of the present application;
FIG. 9 is a schematic structural diagram of a first plunger pump provided in an embodiment of the present application;
fig. 10 is a schematic structural diagram of a second plunger pump according to an embodiment of the present application.
Reference numerals:
1: a power-on control module; 2: a liquid level detection module; 3: a frequency converter; 4: an alarm module; 5: a reset module; 6: a plunger pump body;
21: a liquid level sensor; 22: a fixed mount; 41: an alarm lamp; 42: a buzzer;
101: a first input of the power-on control module; 102: a second input of the power-on control module; 103: a third input of the power-on control module; 104: a fourth input of the power-on control module; 105: a fifth input of the power-on control module; 106: a sixth input of the power-on control module; 107: a first output terminal of the power-on control module; 108: a second output terminal of the power-on control module; 109: a third output end of the power-on control module; 110: a fourth output terminal of the power-on control module; 111: a fifth output terminal of the power-on control module; 112: a first switch; 113: a contactor coil; 114: a contactor switch; 115: a relay coil; 116: a relay switch; 117: a second switch; 118: a third switch;
301: a first output terminal of the frequency converter; 302: a motor control end of the frequency converter; 303: a common terminal of the frequency converter; 304: a first input of a frequency converter; 305: a second input of the frequency converter; 306: a third input of the frequency converter; 307: a fourth input terminal of the frequency converter; 308: a second output terminal of the frequency converter; 309: a third output end of the frequency converter; 310: a fifth input of the frequency converter; 311: a sixth input of the frequency converter; 312: a seventh input of the frequency converter.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
Fig. 1 is an electrical schematic diagram of a control device of a frequency converter according to an embodiment of the present application. Referring to fig. 1, the control apparatus includes: an upper electric control module 1 and a liquid
Because the
In addition, since the liquid
The main function of the power-on control module 1 is to power on or power off the
It is noted that in the initial state, the power-up control module 1 may power up the
It should be noted that, in order to make the control device safer, a fourth switch may also be connected in series between the contactor switch and the external three-phase power supply, and certainly, the fourth switch may not be connected in series, which is not specifically limited in this embodiment of the present application.
It should be noted that, the above-mentioned reference liquid level is artificially set, exemplarily, the reference liquid level can be set to be 10cm, and then when the distance from the water bottom to the water surface is greater than 10cm, that is, when being greater than the reference liquid level, the liquid
In order to enable a technician to timely find the abnormality after the motor stops rotating and the plunger pump stops pumping liquid, referring to fig. 2, the control device further comprises an
In a possible implementation, the
It is worth noting that in the initial state, since the
Further, in a possible implementation, referring to fig. 4, the power-on control module 1 includes: the relay switch comprises a
Specifically, in a normal operating state, because the
It should be noted that, in a normal operating state, when the motor needs to stop rotating, the
In a possible implementation, the liquid
In order to avoid a situation in which the
In an abnormal working state, when the liquid
Fig. 9 is a schematic structural diagram of a plunger pump according to an embodiment of the present application. Referring to fig. 9, the plunger pump comprises a
In a possible implementation, referring to fig. 10, the liquid
It should be noted that the fixing between the fixing
In the embodiment of the present application, because the
The above description is only exemplary of the present application and should not be taken as limiting, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
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