Residual film recycling and collecting roller and residual film collecting method thereof

文档序号:1048091 发布日期:2020-10-13 浏览:16次 中文

阅读说明:本技术 一种残膜回收收膜滚筒及其收膜方法 (Residual film recycling and collecting roller and residual film collecting method thereof ) 是由 刘保荣 于 2020-08-13 设计创作,主要内容包括:本发明属于农业机具领域,尤其是涉及一种残膜回收收膜滚筒,包括设置于滚筒内部中心的磁芯,所述滚筒的内部设有多个呈放射状分布的伸缩组件,所述伸缩组件包括伸缩槽,所述伸缩槽的下侧固定连接有缓冲弹簧,所述缓冲弹簧的下端固定连接有缓冲板,所述缓冲板的下侧设有可上下移动的伸缩底块,所述伸缩底块的下侧固定连接有伸缩齿,所述伸缩槽的上端侧面设有导气杆,所述导气杆的下端设有抽吸室,所述抽吸室的下端与伸缩槽的下端之间设有抽吸口,所述伸缩槽远离缓冲弹簧的一端设有第二缓冲弹簧。本发明耙齿可自动伸缩且残膜分离效果好,结构简单,运行可靠,且不易造成部件磨损,滚筒的使用寿命长。(The invention belongs to the field of agricultural equipment, and particularly relates to a residual film recycling and film collecting roller which comprises a magnetic core arranged at the center in the roller, wherein a plurality of telescopic assemblies distributed in a radial manner are arranged in the roller, each telescopic assembly comprises a telescopic groove, a buffer spring is fixedly connected to the lower side of each telescopic groove, a buffer plate is fixedly connected to the lower end of each buffer spring, a telescopic bottom block capable of moving up and down is arranged on the lower side of each buffer plate, telescopic teeth are fixedly connected to the lower sides of the telescopic bottom blocks, an air guide rod is arranged on the side face of the upper end of each telescopic groove, a suction chamber is arranged at the lower end of each air guide rod, a suction port is formed between the lower end of each suction chamber and the lower end of each telescopic groove, and a second buffer spring is arranged at one end. The rake teeth can automatically stretch and retract, the residual membrane separation effect is good, the structure is simple, the operation is reliable, the abrasion of parts is not easy to cause, and the service life of the roller is long.)

1. The utility model provides a plastic film residue recycling and collecting roller, includes magnetic core (2) that sets up in cylinder (1) inside center, its characterized in that, the inside of cylinder (1) is equipped with a plurality of flexible subassemblies (3) that are radial distribution, flexible subassembly (3) include flexible groove (31), the downside fixedly connected with buffer spring (32) of flexible groove (31), the lower extreme fixedly connected with buffer board (33) of buffer spring (32), the downside of buffer board (33) is equipped with flexible bottom block (34) that can reciprocate, the downside fixedly connected with flexible tooth (35) of flexible bottom block (34), the upper end side of flexible groove (31) is equipped with air guide rod (36), the lower extreme of air guide rod (36) is equipped with suction chamber (37), be equipped with between the lower extreme of suction chamber (37) and the lower extreme of flexible groove (31) and suck mouth (39), and a second buffer spring (38) is arranged at one end of the telescopic groove (31) far away from the buffer spring (32).

2. The residual film recycling and collecting roller as claimed in claim 1, wherein a rotating shaft (4) is fixedly connected to two ends of the magnetic core (2), a supporting frame (5) is fixedly connected to the lower side of the rotating shaft (4), a movable chamber (6) is arranged at the lower end of the supporting frame (5), and a movable spring (8) is arranged inside the movable chamber (6).

3. The residual film recycling and collecting roller as claimed in claim 2, wherein the upper end of the movable spring (8) is fixedly connected to the top of the movable chamber (6), the lower end of the movable spring (8) is fixedly connected with a movable rod (7), and the lower end of the movable rod (7) is provided with a movable wheel (9).

4. The residual film recycling and collecting roller as claimed in claim 2, wherein the rotating shaft (4) passes through two ends of the roller (1) and is movably connected with the roller (1), and the movable chambers (6) are arranged on two sides of the roller (1).

5. The residual film recycling and collecting roller as claimed in claim 1, wherein one end of the telescopic assembly (3) close to the magnetic core (2) passes through the roller (1), and one end of the telescopic assembly (3) far from the magnetic core (2) passes through the roller (1) and communicates with the outside.

6. The residual film recycling and collecting roller as claimed in claim 1, wherein the buffer plate (33) is provided with air holes therein, and the lower end of the retractable tooth (35) is tapered.

7. A film collecting method of a residual film recycling and collecting roller according to any one of claims 1 to 6, characterized by comprising the following steps:

s1, placing the film collecting roller on the ground, freely adjusting the grounding depth through a movable spring (8), and when the telescopic assembly (3) rotates to the lower part of the magnetic core (2), the telescopic assembly is repelled by the magnetic core (2), the telescopic bottom block (34) and the telescopic teeth (35) move towards the direction far away from the magnetic core (2), and the residual film can be punctured through the tips of the telescopic teeth (35) and is brought to the telescopic teeth (35);

s2, when the telescopic teeth (35) are far away from the magnetic core (2), through the air guide rod (36), the negative pressure formed in the telescopic groove (31) drives the outside air flow to enter the suction chamber (37) through the suction port (39) and be sucked into the telescopic groove (31), the effect is that suction force is formed on the ring side of the telescopic teeth (35), and the residual film wound on the telescopic teeth (35) is sucked to the upper side;

s3, when the telescopic assembly (3) rotates to the upper part of the magnetic core (2), the telescopic bottom block (34) and the telescopic teeth (35) move towards the direction close to the magnetic core (2) under the attraction of the magnetic core (2), and the residual film attached to the telescopic teeth (35) is dislocated with the roller (1) through the suction port (39) along with the contraction of the telescopic teeth (35);

s4, when the telescopic teeth (35) are close to the magnetic core (2), the air in the telescopic groove (31) is extruded, is discharged into the suction chamber (37) through the air guide rod (36), and is discharged outwards through the suction port (39), and the effect is realized by forming an air blowing effect at the suction port (39), so that the residual film is separated from the roller (1) more easily.

Technical Field

The invention belongs to the field of agricultural machines and tools, and particularly relates to a residual film recycling and collecting roller and a film collecting method thereof.

Background

With the popularization of the planting technology of the protected land, the planting area covered by the mulching film also tends to increase, but as the residual film cannot be effectively recycled in time, the yield of crops and the sustainable development of agriculture are seriously influenced and white pollution is caused as the quantity of the residual film in the soil increases year by year. The data show that: the residual mulch is not cleaned in three continuous years, and the wheat yield is reduced by 2% -3%; the corn yield is reduced by about 10 percent; the cotton yield is reduced by 10-15%, so that the ecological environment and sustainable development of the farmland can be protected only by controlling the residual film pollution, and the research on residual film recycling machines and tools becomes the key for further popularization and development of the plastic film mulching technology.

The film collecting roller of the residual film recycling machine is a key part influencing the performance of the whole machine, and the quality of the structural design of the film collecting roller is directly related to the film collecting rate of the residual film. The film collecting roller of the existing residual film recycling machine mostly adopts a fixed rake tooth type, residual films penetrate through the rake tooth or rake is grabbed on the roller, and when the roller rotates to the upper part, the separation of the films is realized. However, the residual film is recovered by the above method, the residual film is easy to adhere to the rake teeth after being punctured, and the residual film is more disadvantageously separated due to the relatively dense arrangement of the rake teeth.

Therefore, we propose a residual film recycling and collecting roller and a film collecting method thereof to solve the above problems.

Disclosure of Invention

The invention aims to solve the problems and provides a residual film recycling and collecting roller with automatically retractable rake teeth and good residual film separation effect and a residual film collecting method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a incomplete membrane is retrieved and is received membrane cylinder, is including setting up in the magnetic core at the inside center of cylinder, the inside of cylinder is equipped with a plurality of flexible subassemblies that are radial distribution, flexible subassembly includes flexible groove, the downside fixedly connected with buffer spring of flexible groove, buffer spring's lower extreme fixedly connected with buffer board, the downside of buffer board is equipped with the flexible bottom block that can reciprocate, the flexible tooth of downside fixedly connected with of flexible bottom block, the upper end side in flexible groove is equipped with leads the gas pole, the lower extreme of leading the gas pole is equipped with the suction chamber, be equipped with the suction mouth between the lower extreme of suction chamber and the lower extreme in flexible groove, the one end that buffer spring was kept away from in flexible groove is equipped with second buffer spring.

In foretell incomplete membrane is retrieved and is received membrane cylinder, the both ends fixedly connected with pivot of magnetic core, the downside fixedly connected with strut of pivot, the lower extreme of strut is equipped with the activity room, the inside of activity room is equipped with movable spring.

In foretell incomplete membrane is retrieved and is received membrane cylinder, the upper end fixed connection of activity spring is at the top of activity room, the lower extreme fixedly connected with movable rod of activity spring, the lower extreme of movable rod is equipped with the activity wheel.

In the residual film recycling and collecting roller, the rotating shaft penetrates through two ends of the roller and is movably connected with the roller, and the movable chambers are arranged on two sides of the roller.

In the film collecting roller for recovering the residual film, one end of the telescopic assembly close to the magnetic core penetrates through the roller, and one end of the telescopic assembly far away from the magnetic core penetrates through the roller and is communicated with the outside.

In the residual film recycling and collecting roller, the buffer plate is internally provided with the air guide holes, and the lower ends of the telescopic teeth are conical.

A film collecting method of a residual film recycling and collecting roller comprises the following steps:

s1, placing the film collecting roller on the ground, freely adjusting the grounding depth through a movable spring, repelling the telescopic assembly to the lower part of the magnetic core by the magnetic core, moving the telescopic bottom block and the telescopic teeth in the direction far away from the magnetic core, piercing residual films through the tips of the telescopic teeth, and bringing the residual films to the telescopic teeth;

s2, when the telescopic teeth are far away from the magnetic core, through the air guide rod, negative pressure formed in the telescopic groove drives external air flow to enter the suction chamber through the suction port and be sucked into the telescopic groove, the effect is that suction is formed on the ring side of the telescopic teeth, residual films wound on the telescopic teeth are sucked to the upper side, and the residual film recycling effect is better;

s3, when the telescopic component rotates to the upper part of the magnetic core, the telescopic bottom block and the telescopic teeth move towards the direction close to the magnetic core under the attraction of the magnetic core, and the residual film attached to the telescopic teeth is dislocated with the roller through the suction opening along with the contraction of the telescopic teeth, so that the residual film can be conveniently separated;

s4, when the telescopic teeth are close to the magnetic core, the gas in the telescopic grooves is extruded, is discharged into the suction chamber through the gas guide rod and is discharged outwards through the suction port, and the effect is that the blowing effect is formed at the suction port, so that the residual film is more easily separated from the roller.

Compared with the prior art, the invention has the advantages that:

1. the magnetic core is fixedly connected with the rotating shaft, the telescopic assembly in the roller and the magnetic core generate relative displacement along with the rotation of the roller, when the telescopic assembly is positioned at the lower part of the magnetic core, the telescopic bottom block and the telescopic teeth are popped up under the repulsive force of the magnetic core, the residual film is punctured and wound on the telescopic teeth through the telescopic teeth, meanwhile, negative pressure is formed in the telescopic groove, and suction is formed at a suction opening through the air guide rod and the suction chamber, so that the residual film is better wound on the telescopic teeth; when the telescopic assembly is positioned on the upper part of the magnetic core, the telescopic bottom block and the telescopic teeth contract to extrude gas in the telescopic groove by receiving the suction force of the magnetic core, and the gas is sprayed out through the suction port, so that the separation of the residual film and the roller is facilitated.

2. The invention has the outstanding characteristics that: a flexible tooth for puncturing and winding plastic film residue when being in different positions, the position of adjustable self is flexible simultaneously, can form the effect of absorbing and blowing away to the plastic film residue, makes the recovery efficiency of plastic film residue higher, is convenient for simultaneously the separation from of plastic film residue and cylinder.

Drawings

FIG. 1 is a schematic structural diagram of a residual film recycling and collecting roller and a film collecting method thereof according to the present invention;

FIG. 2 is a schematic structural view of a stretching assembly of a residual film recycling and collecting roller and a film collecting method thereof according to the present invention;

FIG. 3 is a front view of a film residue recycling and collecting roller and a film collecting method thereof.

In the figure, 1 roller, 2 magnetic cores, 3 telescopic components, 31 telescopic grooves, 32 buffer springs, 33 buffer plates, 34 telescopic bottom blocks, 35 telescopic teeth, 36 air guide rods, 37 suction chambers, 38 second buffer springs, 39 suction ports, 4 rotating shafts, 5 brackets, 6 movable chambers, 7 movable rods, 8 movable springs and 9 movable wheels.

Detailed Description

The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

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