阅读说明：本技术 全自动烙饼机 (Full-automatic pancake baking machine ) 是由 王超 于 2020-07-10 设计创作，主要内容包括：本发明公开的全自动烙饼机包括和面机构、压盘机构、烤盘机构、冷却机构和熟饼输出机构；和面机构包括面斗、推进装置和面剂切割器,推进装置用于推进面粉与水的混合物至面斗的出面口,面剂切割器用于面剂；压盘机构包括上压盘和下压盘,上压盘压于面剂和下压盘上制备预设熟度的面饼；烤盘机构包括上烤盘、下烤盘和烤盘传送带,烤盘传送带承接预设熟度的面饼并在上烤盘与下烤盘之间传送,至烤盘传送带末端将面饼烤至熟饼；冷却机构包括冷却装置和熟饼传送装置,熟饼传送装置传送熟饼在冷却装置的冷却范围内运动；熟饼输出机构的接饼板用于承接多层叠放的熟饼。本发明能够制出大小、薄厚统一且熟度一致的饼,提高了烙饼的效率和质量。(The invention discloses a full-automatic pancake baking machine, which comprises a dough kneading mechanism, a pressure plate mechanism, a baking tray mechanism, a cooling mechanism and a cooked pancake output mechanism, wherein the dough kneading mechanism is arranged on the dough kneading mechanism; the dough kneading mechanism comprises a dough hopper, a propelling device and a dough cutter, wherein the propelling device is used for propelling the mixture of the flour and the water to a dough outlet of the dough hopper, and the dough cutter is used for kneading dough; the pressing plate mechanism comprises an upper pressing plate and a lower pressing plate, and the upper pressing plate is pressed on the flour agent and the lower pressing plate to prepare a flour cake with a preset cooked degree; the baking tray mechanism comprises an upper baking tray, a lower baking tray and a baking tray conveying belt, the baking tray conveying belt receives the flour cake with the preset cooking degree and conveys the flour cake between the upper baking tray and the lower baking tray, and the flour cake is baked to the cooked cake at the tail end of the baking tray conveying belt; the cooling mechanism comprises a cooling device and a cooked cake conveying device, and the cooked cake conveying device conveys the cooked cake to move in the cooling range of the cooling device; the cake receiving plate of the cooked cake output mechanism is used for receiving the cooked cakes stacked in multiple layers. The pancake baking machine can be used for making the pancake with uniform size, thickness and cooking degree, and the efficiency and quality of baking the pancake are improved.)

1. The full-automatic pancake baking machine is characterized by comprising a dough kneading mechanism, a pressure plate mechanism, a baking tray mechanism, a cooling mechanism and a cooked pancake output mechanism;

the dough kneading mechanism comprises a dough hopper, a propelling device and a dough cutter, the propelling device is arranged in the dough hopper, the stirring device is used for propelling a mixture of flour and water contained in the dough hopper to a dough outlet of the dough hopper, the dough cutter is arranged at the dough outlet of the dough hopper, and the dough cutter is used for cutting a dough of a set size;

the pressing plate mechanism comprises an upper pressing plate and a lower pressing plate, the flour is conveyed to the upper surface of the lower pressing plate through a conveying belt, and the upper pressing plate presses the flour and the lower pressing plate to prepare a flour cake with a preset cooked degree;

the baking tray mechanism comprises an upper baking tray, a lower baking tray and a baking tray conveying belt, the baking tray conveying belt is arranged between the upper baking tray and the lower baking tray, the baking tray conveying belt receives the flour cake with the preset degree of ripeness and conveys the flour cake between the upper baking tray and the lower baking tray, and the flour cake with the preset degree of ripeness is baked to a cooked cake at the tail end of the baking tray conveying belt;

the cooling mechanism comprises a cooling device and a cooked cake conveying device, and the cooked cake conveying device conveys the cooked cakes to move in the cooling range of the cooling device after receiving the cooked cakes;

the cooked cake output mechanism comprises a cake receiving plate, the cake receiving plate is connected with the conveying tail end of the cooked cake conveying device, and the cake receiving plate is used for receiving multiple layers of stacked cooked cakes.

2. The full-automatic pancake baking machine according to claim 1, wherein the propelling device comprises an auger blade, a blade pipe and a propelling motor, the auger blade is arranged at the bottom of the dough hopper, one end of the auger blade is connected with an output shaft of the propelling motor, the other end of the auger blade is extended from a dough outlet of the dough hopper, the blade pipe is sleeved on the auger blade extended from an extended part of the dough hopper, one end of the blade pipe is fixedly connected with the dough outlet of the dough hopper, and the other end of the blade pipe is connected with a dough outlet with a diameter reduced from large to small.

3. The full-automatic pancake baking machine according to claim 2, wherein the dough cutter comprises a support fixed to the dough outlet, a cutter cylinder arranged on the support, and a cutter connected to the output end of the piston rod of the cutter cylinder, and the cutter face of the cutter is driven by the cutter cylinder to reciprocate on the dough outlet to cut the dough.

4. The full-automatic pancake baking machine according to claim 1, wherein the platen mechanism further comprises a support frame erected on the lower platen and a platen cylinder arranged on the support frame, the output end of the piston rod of the platen cylinder is fixedly connected with the upper platen, and the platen cylinder drives the upper platen to reciprocate up and down to press the dough into cakes.

5. The fully automatic pancake machine of claim 1 wherein the upper platen and the lower platen each have heating elements, the lower surface of the upper platen and the upper surface of the lower platen also serving to heat the pressed pancake.

6. The fully automatic pancake baking machine according to claim 1, wherein the bottom of the upper baking tray is provided with an upper baking tray resistor, two ends of the upper baking tray along the conveying direction are respectively provided with an upper baking tray transmission shaft, and the two upper baking tray transmission shafts drive the upper baking tray to reciprocate along the conveying direction; the lower baking tray is provided with a lower baking tray resistor.

7. The fully automatic pancake machine of claim 1, wherein the cooling device comprises a plurality of cooling fans arranged side by side to form a continuous cooling zone.

8. The automatic pancake baking machine according to claim 6, wherein the cooked pancake conveying device comprises a plurality of layers of continuous conveyor belts which are connected end to end, backflow baffles are arranged at the connection positions of the two adjacent layers of continuous conveyor belts, and areas of the plurality of layers of continuous conveyor belts are located in the continuous cooling area.

9. The full-automatic pancake baking machine according to claim 7, wherein the cooked pancake baking machine further comprises a conveying motor and a motor speed measuring device, the conveying motor is connected with the continuous conveying belt and drives the continuous conveying belt to move forward, the motor speed measuring device is used for detecting the rotating speed of the motor and transmitting the rotating speed of the motor to a control panel cabinet, and the control panel cabinet controls the rotating speed of the conveying motor.

10. The full-automatic pancake baking machine according to claim 1, wherein the cooked pancake output mechanism further comprises a powder box and a brush, the powder box is arranged above the conveying end of the cooked pancake conveying device, and dry flour or starch is filled in the powder box; the brush is arranged between the bottom of the powder box and the conveying tail end of the cooked cake conveying device, has a preset distance with the bottom of the powder box, and is adjusted according to the thickness of the cooked cake at a preset distance with the conveying tail end of the cooked cake conveying device; the dry flour or starch in the powder box is scattered on the brush, and the brush brushes the dry flour or starch on the surface of the cooked cake.

Technical Field

The invention relates to the technical field of food processing equipment, in particular to a full-automatic pancake baking machine.

Background

The existing pancake baking machines are various types, including small household pancake baking machines, the function of the small household pancake baking machines is mainly heating, the dough kneading and cake making links are manually completed, and for families, the efficiency of the small household pancake baking machines can be supplied for the families. For the cake-making factory, the processes of dough mixing, preparation, cake pressing, heating and the like are all manual, time and labor are consumed, workers need to be hired for a long time, and the labor cost is increased. Moreover, the ripeness of the pancake is influenced by manual skills, so that the problem that the taste is influenced by the fact that the difference of the ripeness is increased possibly occurs, the sizes and the thicknesses of the pancake are not uniform, and the quality and the sales of the pancake are influenced, so that how to provide a pancake baking machine capable of overcoming the defects becomes a technical problem to be solved in the field.

Disclosure of Invention

The invention aims to provide a full-automatic pancake baking machine, which is used for realizing full-automatic control of a pancake baking process, making pancakes with uniform size, thickness and maturity and improving pancake baking efficiency and quality.

In order to achieve the aim, the invention provides a full-automatic pancake baking machine which comprises a dough kneading mechanism, a pressure plate mechanism, a baking tray mechanism, a cooling mechanism and a cooked pancake output mechanism;

the dough kneading mechanism comprises a dough hopper, a propelling device and a dough cutter, the propelling device is arranged in the dough hopper, the stirring device is used for propelling a mixture of flour and water contained in the dough hopper to a dough outlet of the dough hopper, the dough cutter is arranged at the dough outlet of the dough hopper, and the dough cutter is used for cutting a dough of a set size;

the pressing plate mechanism comprises an upper pressing plate and a lower pressing plate, the flour is conveyed to the upper surface of the lower pressing plate through a conveying belt, and the upper pressing plate presses the flour and the lower pressing plate to prepare a flour cake with a preset cooked degree;

the baking tray mechanism comprises an upper baking tray, a lower baking tray and a baking tray conveying belt, the baking tray conveying belt is arranged between the upper baking tray and the lower baking tray, the baking tray conveying belt receives the flour cake with the preset degree of ripeness and conveys the flour cake between the upper baking tray and the lower baking tray, and the flour cake with the preset degree of ripeness is baked to a cooked cake at the tail end of the baking tray conveying belt;

the cooling mechanism comprises a cooling device and a cooked cake conveying device, and the cooked cake conveying device conveys the cooked cakes to move in the cooling range of the cooling device after receiving the cooked cakes;

the cooked cake output mechanism comprises a cake receiving plate, the cake receiving plate is connected with the conveying tail end of the cooked cake conveying device, and the cake receiving plate is used for receiving multiple layers of stacked cooked cakes.

Advancing device includes auger blade, blade pipe and propulsion motor, auger blade set up in the face is fought the bottom, auger blade's one end is connected propulsion motor's output shaft, the other end by the play face mouth that the face was fought stretches out, the blade pipe box is located auger blade stretches out the extension that the face was fought, the one end of blade pipe with the play face mouth fixed connection that the face was fought, the other end is connected with the face agent export that the bore is diminished by big.

The face agent cutter comprises a support fixed at the face agent outlet, a cutter cylinder arranged on the support and a cutter connected to the output end of a piston rod of the cutter cylinder, and the cutter face of the cutter is driven by the cutter cylinder to reciprocate on the face agent outlet.

The pressure plate mechanism further comprises a supporting frame erected on the lower pressure plate and a pressure plate cylinder arranged on the supporting frame, the piston rod output end of the pressure plate cylinder is fixedly connected with the upper pressure plate, and the pressure plate cylinder drives the upper pressure plate to reciprocate up and down to press the flour into flour cakes.

The upper pressing plate and the lower pressing plate are both provided with heating components, and the lower surface of the upper pressing plate and the upper surface of the lower pressing plate are also used for heating pressed flour cakes.

The bottom of the upper baking tray is provided with an upper baking tray resistor, two ends of the upper baking tray along the conveying direction are respectively provided with an upper baking tray transmission shaft, and the two upper baking tray transmission shafts drive the upper baking tray to reciprocate along the conveying direction; the lower baking tray is provided with a lower baking tray resistor.

The cooling device comprises a plurality of cooling fans which are arranged side by side to form a continuous cooling area.

The cooked cake conveying device comprises a plurality of layers of continuous conveying belts connected end to end, backflow baffles are arranged at the joints of the ends of the continuous conveying belts, and the continuous conveying belts are arranged in a plurality of layers of areas in the continuous cooling area.

The cooked cake conveying device further comprises a conveying motor and a motor speed measuring device, the conveying motor is connected with the continuous conveying belt and drives the continuous conveying belt to move forward, the motor speed measuring device is used for detecting the rotating speed of the motor and transmitting the rotating speed of the motor to the control panel cabinet, and the control panel cabinet controls the rotating speed of the conveying motor.

The cooked cake output mechanism further comprises a powder box and a brush, the powder box is arranged above the conveying tail end of the cooked cake conveying device, and dry flour or starch is filled in the powder box; the brush is arranged between the bottom of the powder box and the conveying tail end of the cooked cake conveying device, has a preset distance with the bottom of the powder box, and is adjusted according to the thickness of the cooked cake at a preset distance with the conveying tail end of the cooked cake conveying device; the dry flour or starch in the powder box is scattered on the brush, and the brush brushes the dry flour or starch on the surface of the cooked cake.

According to the specific embodiment provided by the invention, the invention discloses the following technical effects:

1. the full-automatic pancake baking machine provided by the invention integrates feeding, slitting, forming, curing and cooling, automatically makes pancakes, has high production efficiency, and can produce 600-900 finished pancake baking sheets per hour; the cake making process can be operated by one person, the operation is simple, the time and the labor are saved, the yield is high, the labor consumption can be reduced, and the production cost is reduced. The invention has the advantages of reasonable mechanical design of each structure, compact machine type, small occupied area, detachable structure of each mechanism contacting with the cake, convenient cleaning and maintenance and guarantee of sanitation and safety in the processing process.

2. The thickness and the size of the pancake made by the invention can be adjusted, and the pancake can be used for making single cakes, baked buns, spring cakes, duck cakes, battercake, pancake and the like, can be used for producing various types of pancake with rich taste, and can meet the taste of people in different regions.

3. The full-automatic pancake baking machine adopts a mechanical pressing and forming mechanism, and has no noise and no fault; the defects of difficult pressure control and high maintenance cost caused by high noise and easy abrasion of the forming of the air cylinder or the hydraulic cylinder are thoroughly solved.

4. The full-automatic pancake baking machine adopts an electric heating technology, is accurate in temperature control, high in heat energy utilization rate, high in temperature rise speed and more than 50% in electricity-saving effect; thoroughly solves the defects of unsafe gas utilization and difficult temperature control. Meanwhile, oil smoke in a workshop is reduced, the working environment is improved, and the possibility of fire is reduced.

5. According to the cooked cake output mechanism of the full-automatic pancake baking machine, the powder box is used for containing dry flour or starch, the surface of the output cooked cake is isolated by the dry flour or the starch, adhesion is avoided, and the rejection rate of products is greatly reduced; because the demoulding does not need edible oil, the production cost is reduced, and the cooked cake has no black bottom and is not greasy, and the color and the taste are obviously improved.

6. The invention can be applied to places such as dining halls, markets, restaurants, factories, hospices, campuses and campuses, and has wide application range.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is an overall structure diagram of a fully automatic pancake baking machine according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a dough kneading mechanism in an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a platen mechanism according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a baking tray mechanism according to an embodiment of the present invention;

FIG. 5 is a schematic structural view of a cooling mechanism and a cooked cake discharging mechanism in the embodiment of the invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention aims to provide a full-automatic pancake baking machine, which is used for realizing full-automatic control of a pancake baking process, making pancakes with uniform size, thickness and maturity and improving pancake baking efficiency and quality.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

As shown in fig. 1, the fully automatic pancake baking machine provided by the present embodiment includes a dough kneading mechanism 1, a platen mechanism 2, a baking tray mechanism 3, a cooling mechanism 4, and a cooked pancake output mechanism 5.

As shown in fig. 2, the dough kneading mechanism 1 includes a dough hopper 11, a pushing device 12 and a dough cutter 13, the pushing device 12 is disposed in the dough hopper 11, the stirring device 12 is used for pushing a mixture of flour and water contained in the dough hopper 11 to a dough outlet of the dough hopper 11, the dough cutter 13 is disposed at the dough outlet of the dough hopper 11, and the dough cutter 13 is used for cutting a dough of a set size.

Concretely, advancing device 12 includes auger blade 121, blade pipe 122 and propulsion motor 123, auger blade 121 set up in the face is fought 11 bottoms, auger blade 121's one end is connected propulsion motor 123's output shaft, the other end by the face is fought 11 play face mouthful and is stretched out, blade pipe 122 cover is located auger blade 121 stretches out the extension that the face was fought 11, blade pipe 121's one end with the face is fought 11 play face mouthful fixed connection, and the other end is connected with the face agent export 124 that the bore is by diminishing greatly.

The face agent cutter 13 comprises a bracket 131 fixed on the face agent outlet 124, a cutter cylinder 132 arranged on the bracket 131, and a cutter 133 connected to the output end of the piston rod of the cutter cylinder 132, wherein the blade surface of the cutter 133 makes reciprocating motion of the face agent at the face agent outlet 124 under the driving of the cutter cylinder 132.

In practical application, the dough hopper in this embodiment may be of an inverted quadrangular pyramid shape as shown in fig. 2, the material inlet is large, the dough outlet is small, a dough hopper cover plate is disposed on the dough hopper, and support plates may be disposed on two sides of the dough hopper to stably support the dough hopper. The auger blade is arranged at the bottom of the flour hopper and is driven by the propelling motor to rotate, and the blade pushes the flour which is well neutralized in the flour hopper to the flour outlet. And then the cutting knife of the face agent cutter is used for cutting the face agent with set size. The size of the surface agent is controlled by controlling the rotating speed of the motor and the moving frequency of the cutter cylinder. Therefore, the processes of manual dough mixing, dough kneading and dough making are reduced, the labor consumption is reduced, the cake making speed is improved, and the cake making specification is more uniform.

As shown in fig. 3, the platen mechanism 2 includes an upper platen 21 and a lower platen 22, the dough is conveyed to the upper surface of the lower platen 22 by a conveyor belt, the upper platen 21 presses the dough and the lower platen 22 to prepare a dough cake with a preset doneness;

specifically, platen mechanism 2 still including erect in braced frame 23 on the lower pressure disk 22 with locate pressure disk cylinder 24 on braced frame 23, pressure disk cylinder 24's piston rod output with go up pressure disk 21 fixed connection, pressure disk cylinder 24 drives go up pressure disk 21 and do reciprocating motion from top to bottom become the cake with the pressure face agent.

The upper pressing plate 21 and the lower pressing plate 22 are both provided with heating components, and the lower surface of the upper pressing plate 21 and the upper surface of the lower pressing plate 22 are also used for heating pressed flour cakes.

The lower surface of the upper platen 21 and the upper surface of the lower platen 22 in this embodiment are provided with a heating coating, and the heating coating is connected with a digital temperature controller, so that the cake is heated while the cake is pressed. The cake can reach the preset cooked degree by controlling the temperature and the heating time, and the taste and the quality are ensured.

As shown in fig. 4, the baking tray mechanism 3 includes an upper baking tray 31, a lower baking tray 32 and a baking tray conveyer belt 33, the baking tray conveyer belt 33 is disposed between the upper baking tray 31 and the lower baking tray 32, the baking tray conveyer belt 33 receives the dough cake with the preset degree of ripeness and conveys the dough cake between the upper baking tray 31 and the lower baking tray 32, and the dough cake with the preset degree of ripeness is baked to a cooked cake at the end of the baking tray conveyer belt 33;

an upper roasting tray resistor 311 is arranged at the bottom of the upper roasting tray 31, two ends of the upper roasting tray 31 along the conveying direction are respectively provided with an upper roasting tray transmission shaft 312, the two upper roasting tray transmission shafts 312 are arranged at two ends of a roasting tray support 313, the upper roasting tray 31 is arranged on the roasting tray support 313, and the two upper roasting tray transmission shafts 312 drive the upper roasting tray to reciprocate along the conveying direction; the lower grill pan 32 is provided with a lower grill pan resistor 321.

In this embodiment, the upper roasting pan 31 and the lower roasting pan 32 are made of aluminum plates, the roasting pan conveyor belt 33 is a high-temperature conveyor belt, the upper roasting pan resistor 311 is arranged below the upper roasting pan 31, the lower roasting pan resistor 321 is arranged on the lower roasting pan 32, and the dough cake with the preset ripeness is secondarily heated by the way of heating the aluminum plates by electrifying the resistors, so that the dough cake is uniformly heated without open fire, and the baking pan conveyor belt is safe and environment-friendly. In the embodiment, the heating temperature can reach 260 ℃, the heating area is 600mm multiplied by 400mm, and the dough cake can be ripened in about 10 minutes in the whole conveying process.

The dough kneading mechanism 1, the platen mechanism 2, and the grill mechanism 3 are all provided on the housing platform 6. So as to facilitate observation and maintenance of workers.

As shown in fig. 5, the cooling mechanism 4 comprises a cooling device 41 and a cooked cake conveying device 42, and the cooked cake conveying device 42 conveys the cooked cake to move in a cooling range of the cooling device 41 after receiving the cooked cake;

the cooling device 41 includes a plurality of cooling fans 411, and the plurality of cooling fans 411 are arranged side by side to form a continuous cooling area.

The cooked cake conveying device 42 comprises a plurality of layers of continuous conveying belts 421 connected end to end, backflow baffles 422 are arranged at the joints of the ends of the adjacent two layers of continuous conveying belts 421, and the regions of the plurality of layers of continuous conveying belts 421 are located in the continuous cooling region.

The cooked cake conveying device 42 further comprises a conveying motor 423 and a motor speed measuring device 424, the conveying motor 423 is connected with the continuous conveying belt 421 and drives the continuous conveying belt 421 to move forward, the motor speed measuring device 424 is used for detecting the rotating speed of the motor and transmitting the rotating speed of the motor to the control panel cabinet 7, and the control panel cabinet 7 controls the rotating speed of the conveying motor 423.

Specifically, as shown in fig. 5, the cooked cake conveying device 42 of the present embodiment has 3 layers of continuous conveying belts 421, each layer of continuous conveying belt 421 is disposed obliquely, and the conveying directions of two adjacent layers of continuous conveying belts 421 are opposite, so that a backflow baffle 422 is disposed at the ending connection position of two adjacent layers of continuous conveying belts 421, so as to smoothly convey the cooked cakes onto the next layer of continuous conveying belt 421. The entire cooling process can control the conveying speed by controlling the rotating speed of the conveying motor 423 to ensure that the cooked cake can be cooled in the continuous cooling zone.

The cooked cake output mechanism 5 comprises a cake receiving plate 51, the cake receiving plate 51 is connected with the conveying end of the cooked cake conveying device 4, and the cake receiving plate 51 is used for receiving multiple layers of stacked cooked cakes.

The cooked cake output mechanism 5 further comprises a powder box 52 and a brush 53, wherein the powder box 52 is arranged above the conveying tail end of the cooked cake conveying device 4, and dry flour or starch is filled in the powder box 52; the brush 53 is arranged between the bottom of the powder box 52 and the conveying tail end of the cooked cake conveying device 4, has a preset distance with the bottom of the powder box 52, and is adjusted according to the thickness of the cooked cake by the preset distance with the conveying tail end of the cooked cake conveying device 4; the dry flour or starch in the powder box 52 is scattered on the brush 53, and the brush 53 brushes the dry flour or starch on the surface of the cooked cake.

The cooked cake output mechanism 5 adopts the powder box 52 to contain dry flour or starch, the surface of the output cooked cake is isolated by the dry flour or starch, the adhesion is avoided, and the product rejection rate is greatly reduced; because the demoulding does not need edible oil, the production cost is reduced, and the cooked cake has no black bottom and is not greasy, and the color and the taste are obviously improved.

The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.