Automatic paging die-cutting machine
阅读说明:本技术 一种自动分页模切机 (Automatic paging die-cutting machine ) 是由 郦东兵 林毅 曹宗祥 于 2020-07-15 设计创作,主要内容包括:本发明涉及一种自动分页模切机,包括基座,以及从前至后安装在基座上的分页组件、检测组件和模切组件,分页组件包括分页带,以及安装在分页带上方且底部向后倾斜的挡板和平整度限位板,平整度限位板为下凹式的弧形板,分页带的前侧为放料区,且放料区的上方设置有能够上、下移动的压料板;模切组件包括传动方向与分页带相同的输送带,以及设置在输送带上方且能够上、下移动的刀模,输送带的上层和下层之间设置有固定在基座上的下板;检测组件包括设置在输送带前端上方的膜片检测元件。本发明能够实现膜片分页和模切的连续作业,简化了生产步骤,自动化程度高,提高了生产效率,保证膜片成品的质量,降低了生产成本。(The invention relates to an automatic paging die-cutting machine, which comprises a base, a paging assembly, a detection assembly and a die-cutting assembly, wherein the paging assembly, the detection assembly and the die-cutting assembly are arranged on the base from front to back; the die cutting assembly comprises a conveying belt and a cutting die, wherein the conveying belt has the same transmission direction as the paging belt, the cutting die is arranged above the conveying belt and can move up and down, and a lower plate fixed on the base is arranged between the upper layer and the lower layer of the conveying belt; the detection assembly includes a film detection element disposed over the front end of the conveyor belt. The invention can realize the continuous operation of membrane paging and die cutting, simplifies the production steps, has high automation degree, improves the production efficiency, ensures the quality of membrane finished products and reduces the production cost.)
1. An automatic paging die-cutting machine is characterized by comprising a base, a paging component, a detection component and a die-cutting component, wherein the paging component, the detection component and the die-cutting component are arranged on the base from front to back,
the paging component comprises a paging belt (21), a baffle (22) and a flatness limiting plate (23), wherein the baffle (22) and the flatness limiting plate (23) are installed above the paging belt (21) and the bottom of the baffle is inclined backwards, the flatness limiting plate (23) is a downward-concave arc-shaped plate, a material placing area (24) is arranged on the front side of the paging belt (21), and a material pressing plate (25) capable of moving up and down is arranged above the material placing area (24);
the die cutting assembly comprises a conveying belt (31) with the same transmission direction as the page separating belt (21) and a cutting die (32) which is arranged above the conveying belt (31) and can move up and down, and a lower plate (33) fixed on the base is arranged between the upper layer and the lower layer of the conveying belt (31);
the detection assembly includes a film detection element (41) disposed over a front end of the conveyor belt (31).
2. The automatic paging die cutting machine according to claim 1, characterized in that a double-shaft cylinder (26) is connected above the pressure plate (25), and the double-shaft cylinder 26 is fixed on the base through a cross beam (27).
3. The automatic paging die-cutting machine according to claim 1, characterized in that limiting plates (29) extending backwards are respectively arranged on two sides of the emptying region (24), and a material guide plate (210) located on the side edge of the conveying belt (31) is arranged on the rear side of each limiting plate (29).
4. The machine according to claim 1, characterized in that the paging belt (21) is wound around two paging shafts (211), the conveyor belt (31) is wound around two conveyor shafts (34), the ends of the paging shafts (211) and the conveyor shafts (34) are rotatably connected to the base, and the same side ends of one paging shaft (211) and one conveyor shaft (34) are respectively connected to a motor (51).
5. The automatic paging die cutting machine according to claim 4, characterized in that both ends of the conveying shaft (34) at the rear side are provided with a tension unit.
6. The automatic paging die cutting machine according to claim 1, characterized in that the upper ends of the baffle (22) and the flatness limiting plate (23) are installed on a tension shaft (213), and both ends of the tension shaft (213) are respectively rotatably installed on the base.
7. The machine for cutting and cutting pages as claimed in claim 6, wherein at least one pressure wheel (35) is arranged on the upper side of the front end of the conveyor belt (31), the pressure wheel (35) is mounted on a rotating shaft (37) through a wheel carrier (36), and two ends of the rotating shaft (37) are respectively rotatably mounted on the base.
8. The automatic paging die cutting machine according to claim 7, characterized in that the ends of the tension shaft (213) and the rotating shaft (37) on the same side penetrate through the base and are provided with a deflector rod (52) extending backwards, an air cylinder (53) with a piston rod facing the deflector rod (52) is arranged above the deflector rod (52), and the end of the deflector rod (52) is connected with a spring (54) arranged above the deflector rod.
9. The automatic paging die-cutting machine according to claim 1, characterized in that an upper plate (38) opposite to the lower plate (33) and connected to the lower plate (33) is disposed above the conveyor belt (31), a die mounting plate (39) is disposed between the upper plate (38) and the lower plate (33), a die-cutting cylinder (310) is disposed at the bottom of the upper plate (38), and a piston rod of the die-cutting cylinder (310) is disposed downward and passes through the upper plate (38) to be connected to the die mounting plate (39).
10. The automatic paging die cutting machine according to claim 1, wherein an upper surface of the lower plate (33) is provided with a caulking groove (313), and the upper layer of the conveyor belt (31) is disposed in the caulking groove (313) in conformity with the lower plate (33).
Technical Field
The invention belongs to the technical field of membrane paging die cutting, and particularly relates to an automatic paging die cutting machine.
Background
For example, films such as tempered films of electronic devices such as mobile phones are generally stacked together after being formed in a processing process, and then need to be separated layer by layer for die cutting, so as to be cut into a desired shape and size. Traditional diaphragm paging is all carried out by hand, moves to the cross cutting equipment again after the paging is accomplished and carries out cross cutting one by one, and whole process is not only wasted time and energy, and the process is loaded down with trivial details, and production efficiency is low to because the diaphragm shifts many times, cause the condition such as wearing and tearing of diaphragm easily at this in-process, direct influence diaphragm off-the-shelf quality, increased manufacturing cost.
Disclosure of Invention
The invention aims to provide an automatic paging die-cutting machine, which aims to solve the problem of low efficiency of paging and die-cutting of a membrane.
The automatic paging die-cutting machine is realized as follows:
an automatic paging die-cutting machine comprises a base, a paging component, a detection component and a die-cutting component, wherein the paging component, the detection component and the die-cutting component are arranged on the base from front to back,
the paging component comprises a paging belt, a baffle and a flatness limiting plate, wherein the baffle and the flatness limiting plate are arranged above the paging belt, the bottom of the baffle is inclined backwards, the flatness limiting plate is a concave arc-shaped plate, the front side of the paging belt is a material placing area, and a material pressing plate capable of moving up and down is arranged above the material placing area;
the die cutting assembly comprises a conveying belt and a cutting die, wherein the conveying belt has the same transmission direction as the paging belt, the cutting die is arranged above the conveying belt and can move up and down, and a lower plate fixed on the base is arranged between the upper layer and the lower layer of the conveying belt;
the detection assembly includes a membrane detection element disposed over the front end of the conveyor belt.
Furthermore, a double-shaft cylinder is connected above the pressure plate and fixed on the base through a cross beam.
Furthermore, limiting plates extending backwards are arranged on two sides of the discharging area respectively, and a material guide plate located on the side edge of the conveying belt is arranged on the rear side of each limiting plate.
Furthermore, the paging belt is wound on two paging shafts, the conveying belt is wound on two conveying shafts, the end parts of the paging shafts and the end parts of the conveying shafts are rotatably connected with the base, and the end parts of one paging shaft and the end parts of the same side of one conveying shaft are respectively connected with a motor.
Further, the two ends of the conveying shaft at the rear side are provided with tensioning units.
Further, the upper ends of the baffle and the flatness limiting plate are installed on a tension shaft, and two ends of the tension shaft are respectively rotatably installed on the base.
Furthermore, at least one pressure wheel is arranged on the upper side of the front end of the conveying belt, the pressure wheels are installed on the rotating shaft through wheel carriers, and two ends of the rotating shaft are respectively rotatably installed on the base.
Furthermore, the end part of the tension shaft and the end part of the rotating shaft on the same side penetrate through the base and are provided with a shifting lever extending backwards, an air cylinder with a piston rod facing the direction of the shifting lever is arranged above the shifting lever, and the end part of the shifting lever is connected with a spring arranged above the shifting lever.
Furthermore, an upper plate which is opposite to the lower plate and is connected with the lower plate is arranged above the conveying belt, a cutting die mounting plate is arranged between the upper plate and the lower plate, a die cutting cylinder is arranged at the bottom of the upper plate, and a piston rod of the die cutting cylinder is arranged downwards and penetrates through the upper plate to be connected with the cutting die mounting plate.
Furthermore, the upper surface of hypoplastron is provided with the caulking groove, the upper strata of conveyer belt is laminated the hypoplastron and is set up in the caulking groove.
After the technical scheme is adopted, the invention has the beneficial effects that:
(1) according to the invention, automatic paging of the membrane can be realized through the paging component, so that paging efficiency is improved;
(2) according to the invention, the automatic die cutting of the diaphragm can be realized through the die cutting assembly, so that the die cutting efficiency is improved;
(3) according to the invention, through the matching of the paging component, the detection component and the die cutting component, the continuous operation of paging and die cutting of the diaphragm can be realized, the production steps are simplified, the automation degree is high, the production efficiency is improved, the quality of the finished diaphragm product is ensured, and the production cost is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a block diagram of an automatic paging die cutting machine in accordance with a preferred embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a block diagram of an automatic paging die cutting machine in accordance with a preferred embodiment of the present invention;
FIG. 4 is a block diagram of an automatic paging die cutting machine in accordance with a preferred embodiment of the present invention;
FIG. 5 is a top view of an automatic paging die cutting machine in accordance with a preferred embodiment of the present invention;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 5;
FIG. 7 is a front view of the automatic paging die cutting machine of the preferred embodiment of the present invention without the housing installed;
FIG. 8 is a rear view of the automatic paging die cutting machine of the preferred embodiment of the present invention without the housing installed;
FIG. 9 is a partial block diagram of the die cutting assembly of the automatic paging die cutting machine of the preferred embodiment of the present invention;
FIG. 10 is a control schematic diagram of an automatic paging die cutting machine in accordance with a preferred embodiment of the present invention;
in the figure: the device comprises a
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1-10, an automatic paging die-cutting machine comprises a base, and a paging assembly, a detection assembly and a die-cutting assembly which are installed on the base from front to back, wherein the paging assembly comprises a
During paging, friction between
In addition, the diaphragm can be out of shape or curled condition in paging, and the setting of recessed formula arc structure's
Preferably, the
Specifically, in order to facilitate the installation of each part of the paging component, the detection component and the die cutting component, the base comprises two
The
In the process of diaphragm paging, the diaphragm can be gone out by paging area paging from bottom to top in proper order, and in order to exert a decurrent pressure to the diaphragm to with
Specifically, the paging assembly further includes a
During paging, the
Preferably, a pressure sensor can be installed on the surface of the
Preferably, the two-
In order to prevent the membrane from deviating during the paging and conveying process, the two sides of the
Specifically, the
During the paging process, the film sheets are separated one by one through the transmission of the
Specifically, in this embodiment, two
The front end of the
Preferably, in order to prevent the sorted films from being stacked front and back or connected at the edges on the
In addition, in order to ensure the rotation of the
The two
Preferably, the
The
Preferably, the rear end of the
Specifically, the
In the process of membrane paging, the paging of membrane is realized through the distance between
When moving the single-layer film at the separation position from the
In the present exemplary embodiment, two pressure wheels 35 are provided, each of which is fastened to the same
Like the
Taking the
The pressure wheel 35 is adjusted in the same manner as the
The adjusting mode is also suitable for adjusting the paging of the membranes with different thicknesses, and the heights of the
Preferably, the
When the membrane is die-cut, the membrane moves on the
Specifically, the
Preferably, the
In order to prevent the deviation of the die cutting caused by the deviation of the
Because the
The
Specifically, the signal output end of the
A
Preferably, the
Further preferably, the area array CCD industrial camera may be, but is not limited to, NP-002E-1 industrial camera manufactured by Sonar corporation.
The
Secondly, the
Furthermore, the
Specifically, the outer walls of the two sides of the base are provided with the
Preferably, the
Preferably, in order to control the
In addition, for the convenience of supplying air to the die-cutting
Similarly, the
Preferably, the rear side of the conveying
When the film sheets which are produced, formed and stacked together need to be subjected to die cutting, the film sheets are placed in the material placing area 24 and are fixed by pressing the material pressing plate 25 downwards, then the paging belt 21 drives the film sheets positioned at the lowermost layer to move backwards, and only the film sheets positioned at the lowermost layer are allowed to move backwards continuously under the blocking of the baffle plate 22 and the flatness limiting plate 23, at the moment, the controller 55 controls the piston rod of the double-shaft cylinder 26 to extend out by a corresponding length, so that the pressure of the material pressing plate 25 on the film sheets of the material placing area 24 is ensured, the paged film sheets move onto the conveying belt 31 and then move backwards along with the conveying belt 31, the film sheet detecting unit detects the rear edge of the film sheets, the controller 55 can calculate the time point when the film sheets move to the die cutting station according to the detection signal, the rotating speed of the conveying belt 31 and the fixed length from the detection point to the die cutting station, the controller 55 can control the die, therefore, accurate die cutting is carried out when the film moves to the die cutting station, and the film after die cutting can continuously move backwards along with the conveying belt 31 and finally fall into the material receiving box 314.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
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