Industrial robot inner gearing RV-C type speed reducer

文档序号:1054988 发布日期:2020-10-13 浏览:9次 中文

阅读说明:本技术 工业机器人内啮合rv-c型减速机 (Industrial robot inner gearing RV-C type speed reducer ) 是由 刘巍巍 李响 吴绍松 于 2020-06-22 设计创作,主要内容包括:本发明公开了一种工业机器人内啮合RV-C型减速机,对摆线轮修形后,使得内摆线齿与摆线齿槽间产生合理间隙(径隙Δj与侧隙Δc),使减速机在额定负载下,摆线轮热膨胀时啮合件不被卡死,而且不仅可以简化内摆线齿圈的结构,还可以通过凹-凸啮合,提高承载能力。(The invention discloses an industrial robot inner gearing RV-C type speed reducer, which can generate reasonable gaps (radial gap delta j and side gap delta C) between inner cycloid teeth and cycloid tooth grooves after the shape of a cycloid wheel is modified, so that an engaging part of the cycloid wheel is not blocked when the cycloid wheel is thermally expanded under rated load of the speed reducer, the structure of an inner cycloid gear ring can be simplified, and the bearing capacity can be improved through concave-convex engagement.)

1. The utility model provides an industrial robot inner gearing RV-C type speed reducer, includes hypocycloid ring gear and arranges the two-stage speed reduction part wherein in: the first-stage reduction part comprises a driving wheel, a duplicate gear and a planetary gear on the servo motor, the duplicate gear comprises a driven wheel and a sun wheel, the driven wheel is meshed with the driving wheel, the sun wheel is meshed with the planetary gear, the planetary gear is connected to the extension end of an eccentric shaft of the second-stage reduction part, a through pipe is arranged in an inner hole of the duplicate gear, and two sides of the duplicate gear are respectively supported on corresponding positions of the right rigid disc and the robot body through a first bearing and a second bearing; the second-stage speed reduction part comprises 2-3 eccentric shafts, cycloidal gears, a left rigid disc and a right rigid disc which are uniformly distributed, each cycloidal gear comprises a first cycloidal gear and a second cycloidal gear, needle bearings for supporting the cycloidal gears are arranged on two eccentric sections of the eccentric shafts, two side shaft extensions of the eccentric sections of the eccentric shafts are respectively supported in peripheral holes of the left rigid disc and the right rigid disc by conical roller bearings, the left rigid disc and the right rigid disc are respectively supported in two side inner holes of a hypocycloid gear ring by main bearings, and flanges uniformly distributed on the left rigid disc penetrate through corresponding holes in the cycloidal gears to be connected with the right rigid disc by bolts and positioning pins to form a rigid body, and the:

(A) the cycloid wheel must be modified, and a reasonable radial clearance delta j must be generated between hypocycloid teeth and cycloid tooth grooves to ensure that under rated torque, the thermal expansion of the cycloid wheel does not cause meshing parts to be in interference friction, so that the radial clearance delta j must be related to thermal expansion omega:

radial gap Δ j = (0.18 ~ 0.5) Ω

Cycloid gear thermal expansion amount omega = (α)t·Δt)d0

In the formula: temperature rise delta t =45 ℃, and d0 is the average diameter of the addendum circle and the dedendum circle of the cycloidal gear;

(B) the cycloid wheel adopts a positive equal distance-positive displacement combined modification, and the modification amount depends on a radial clearance delta j:

positive equidistance modification quantity delta rz= delta j/(1-K), positive displacement modification amount delta Rz=K ΔrzIn the formula:

K=(1-K1 20.5short amplitude coefficient K1=eZbZ, e-eccentricity, Zb-the number of teeth, Rz-the centre circle radius of the teeth;

(C) the positive equidistant modification quantity delta Rz and the positive displacement delta Rz determine the size of a backlash delta c, the backlash delta c represents the size of return difference, and in order to eliminate the return difference, according to the principle of an anti-backlash gear, the phase difference delta psi of two eccentric sections of the eccentric shaft cannot be equal to 180 degrees in the background technology: the first eccentric section deviates from the tiny angle theta to enable the cycloid tooth to be close to the hypocycloid tooth clockwise; and the second eccentric section reversely deviates from the slight angle theta to enable the other cycloidal tooth to be close to the hypocycloidal tooth anticlockwise, and the phase difference delta psi = 180-2 theta or delta psi < 179 deg.

2. An industrial robot inner gearing RV-C reducer according to claim 1, characterized by: and the radial clearance delta j = (0.183-0.4) omega between the hypocycloid teeth and the cycloidal tooth grooves.

3. An industrial robot inner gearing RV-C reducer according to claim 2, characterized by: a radial clearance Δ j between the hypocycloidal teeth and the cycloidal tooth grooves: delta j is more than or equal to 0.186 omega and less than or equal to 0.3 omega.

4. An industrial robot inner gearing RV-C type speed reducer according to claim 1, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of two eccentric sections of the eccentric shaft is as follows: Δ Ψ =177.7 ° -178.9 °.

5. An industrial robot inner gearing RV-C type speed reducer according to claim 4, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of the two eccentric sections of the eccentric shaft is as follows: 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees.

6. An industrial robot inner gearing RV-C type speed reducer according to claim 2, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of the two eccentric sections of the eccentric shaft is as follows: Δ Ψ =177.7 ° -178.9 °.

7. An industrial robot inner gearing RV-C type speed reducer according to claim 6, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of the two eccentric sections of the eccentric shaft is as follows: 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees.

8. An industrial robot inner gearing RV-C type speed reducer according to claim 3, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of the two eccentric sections of the eccentric shaft is as follows: Δ Ψ =177.7 ° -178.9 °.

9. An industrial robot inner gearing RV-C reducer according to claim 8, characterized in that: corresponding to the size of the side clearance delta c value of the RV model, according to the principle of the anti-backlash gear, the phase difference of the two eccentric sections of the eccentric shaft is as follows: 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees.

10. An industrial robot inner gearing RV-C reducer according to any of claims 1-9, characterized by: cycloid wheel

Thermal expansion coefficient of bearing steel α t =1.379 · 10-5(1/° c), Ω = (α t · Δ t) d0=0.00062 · d0, with units of Δ j and Ω being mm.

Technical Field

The invention relates to the technical field of speed reducers of industrial robots, in particular to an internal gearing RV-C type speed reducer of an industrial robot, which solves the defects of heating and short service life in the background technology by using a thermal expansion theory and has good dynamic characteristics.

Background

2019, 9 and 18, and professor Zhangming professor of first place scientists of Beijing Zhi classmate: the biggest difference between the domestic speed reducer and the Japanese Nabo Tesch speed reducer lies in the precision retentivity and the service life.

11/23/2019, inventor 2019111606018, mardish corporation in ningbo: the invention relates to a cycloidal pin wheel transmission structure, which is used for solving the problem that the RV transmission precision is not ideal in China at the present stage.

12 and 17 th 2019, the point out in localization of the innovative driving technology source-Yi bow science boosting RV reducer is that: "domestic RV reducer is developed for several years, but still faces the pain point: high heat generation, high noise, insufficient rigidity, and insufficient accuracy retention. "

It is shown that the domestic RV reducer is still a big gap from Japan Nabo by the end of 2019, and the reason analysis is as follows:

the national researchers lack the theoretical research on the reasonable meshing clearance of the shape modification of the cycloid wheel

The manual for designing gear transmission 804 notes that: the reasonable modification of the tooth profile of the cycloid wheel can meet the following requirements:

a. reasonable meshing side clearance and radial clearance can be formed, actual manufacturing and mounting errors can be compensated, and enough meshing tooth number can be ensured; b. the working part of the tooth form should approach the conjugate tooth form to the maximum extent to make the transmission stable; c. the grinding process is simple.

Both theory and practice prove that the ideal tooth form can be obtained by adopting a positive equal distance-positive displacement optimized combination shape modification method.

When the cycloidal gear is ground by regular equidistant profile modification, the arc radius (equivalent to the tooth profile radius of a needle tooth) of the grinding wheel is increased from the standard rz to rz + delta rz; the positive displacement distance modification is to move the grinding wheel a slight distance Δ Rz away from the table center, that is, to increase the pin tooth center radius Rz to Rz + Δ Rz during grinding. "

The cable picking literature indicates that no research on theoretical values of the side gap and the radial gap of the shape modification of the cycloid gear is found at home;

(II) the reasonable meshing clearance clarified by physics is closely related to the thermal expansion quantity of the cycloid wheel

Northern university of industry "RV reducer thermal-structural coupling analysis": "domestic research on heat-structure coupling of RV reducer

The speed reducer is less in grease lubrication, the heat dissipation condition is poor, and various conditions are closely related to heat in operation. Temperature is to be considered

The influence of the temperature on the volume of the part is avoided, so that the part is prevented from being blocked due to overhigh temperature and expansion. "(2016.06)

Researchers have few researches on the aspect of heat-structure coupling of the RV reducer, various conditions in operation are closely related to heat, a cycloidal gear is a main source of heat, and the cycloidal gear is inevitably blocked due to overhigh temperature when the gap is too small. The thermal expansion of the cycloid gears was analyzed as follows:

the physics explains that the expansion law of the solid is the same in all directions, so the linear expansion law of the solid in one direction can be used for representing the expansion of the solid, namely: the linear expansion coefficient α t = (d-d 0)/(d0 Δ t) = Ω/(d0 · Δ t), so:

thermal expansion amount Ω = (α t · Δ t) d 0;

(III) domestic researchers consider that the eccentric shaft phase difference delta psi =180 DEG, so that only negative displacement-negative equidistant modification can be adopted

The cable is found, domestic researchers identify that the RV reducer eccentric shaft phase difference is =180 degrees, and the following table shows a small part of more than 80 documents

However, theoretical calculations prove that negative isometric-negative shift-distance combined modification has a consistent and striking characteristic: the backlash Δ C is too small, and thus not only thermal expansion and manufacturing errors due to temperature rise cannot be compensated for, but also seizure due to temperature rise expansion cannot be avoided. The following are exemplified:

(example 1) 2017.04 Daidan-Merry-Convergence research on meshing stiffness of cycloidal gears … driven by … RV: RZ =77, e =1.50, Za =39, K1= -0.022, Δ RZ = -0.027: backlash Δ c =0.003 (mm) (too small)

(example 2) design research on medium and small power shell fixed RV-E reducer of Haohang size RV-450E: RZ =155, e =3.0, Za =37, K1= -0.7355, Δ RZ-0.015, Δ RZ = -0.03, backlash Δ c =0.007 (mm) (too small)

(example 3) college x professor "research on tooth clearance of high-precision RV reducer based on …" parameters RV-40E: RZ =64,

e=1.30、Za=39;K1= 0.8125, = -0.002, = -0.008, = -0.003 (mm) side gap ac =0.003 (too small)

In addition, the conventional RV-E type speed reducer pinwheel (pointer gear shell and semi-buried pinpin) has the following problems:

(1) the problem that a harmonic reducer with poor rigidity can not be replaced by a smaller machine type than the RV-6E cannot be manufactured because the small machine type pin wheel is difficult to manufacture, and a paper 'RV reducer motion precision error factor and high motion precision process guarantee' indicates that: "RV speed reducer pin gear shell half-buried hole is a group of semicircle holes with very small radius size and very high precision requirement, the processing technology of the high-precision small semicircle hole with large length-diameter ratio has very great difficulty under the conventional production condition, …";

(2) the RV-E type pin wheel-cycloid gear train convex-convex meshing is larger than the concave-concave meshing of double cycloid transmission in equivalent radius, so that the bearing capacity is lower than that of the concave-concave double cycloid transmission, and in addition, the pin and the semi-buried hole are poor in lubrication and are in sliding friction, so that the semi-buried hole is easily abraded, and the return difference is increased.

Shenpeji, Li implantable "double cycloid gear reducer" points out: the double cycloid gear speed reducer makes a breakthrough from the meshing principle, utilizes a pair of full-envelope cycloid gears as a gear mechanism of a conjugate curve, and adopts different forms of one-tooth-difference planetary gear transmission to realize speed reduction, thereby greatly simplifying the structure and the process.

Disclosure of Invention

The invention aims to solve the defects of heating and short service life of the background technology by using a thermal expansion theory and an anti-backlash cycloid, and provides an industrial robot RV reducer which has good dynamic characteristics and can be interchanged with Japanese Nabo Tesch products.

In order to solve the technical problems, the invention adopts the following technical characteristics:

an industrial robot inner gearing RV-C type speed reducer comprises a hypocycloid gear ring and two-stage speed reducing components arranged in the hypocycloid gear ring: the first-stage reduction part comprises a driving wheel, a duplicate gear and a planetary gear on the servo motor, the duplicate gear comprises a driven wheel and a sun wheel, the driven wheel is meshed with the driving wheel, the sun wheel is meshed with the planetary gear, the planetary gear is connected to the extension end of an eccentric shaft of the second-stage reduction part, a through pipe is arranged in an inner hole of the duplicate gear, and two sides of the duplicate gear are respectively supported on corresponding positions of the right rigid disc and the robot body through a first bearing and a second bearing; the second-stage speed reduction part comprises 2-3 eccentric shafts, cycloidal gears, a left rigid disc and a right rigid disc which are uniformly distributed, each cycloidal gear comprises a first cycloidal gear and a second cycloidal gear, needle bearings for supporting the cycloidal gears are arranged on two eccentric sections of the eccentric shafts, two side shaft extensions of the eccentric sections of the eccentric shafts are respectively supported in peripheral holes of the left rigid disc and the right rigid disc by conical roller bearings, the left rigid disc and the right rigid disc are respectively supported in inner holes on two sides of a hypocycloid gear ring by main bearings, flanges uniformly distributed on the left rigid disc penetrate through corresponding holes in the cycloidal gears and are connected with the right rigid disc by bolts and positioning pins to form a rigid body, and after the cyclo:

(A) the reasonable radial clearance delta j is generated between the hypocycloid teeth and the tooth grooves of the cycloidal gear, so that under the rated torque, the thermal expansion of the cycloidal gear does not cause the meshing part to be in interference friction, and the reasonable radial clearance delta j is related to the thermal expansion omega:

a radial gap Δ j = (0.18-0.5) Ω (mm),

thermal expansion amount Ω = (α t · Δ t) d0,

wherein the temperature rise delta t =45 ℃, d0 is the average diameter of the addendum circle and the dedendum circle of the cycloidal gear, and the coefficient of thermal expansion of the cycloidal gear bearing steel is αt=1.379·10-5(1/° c), Ω = (α t · Δ t) d0=0.00062 · d0, units of Δ j and Ω being mm;

(B) the cycloid wheel adopts a positive equal distance-positive displacement combined modification, and the modification amount depends on a radial clearance delta j:

positive equidistance modification quantity delta rz= Δ j/(1-K), positive displacement modification amount Δ Rz=KΔrz,Δrz-ΔRz= Δ j, where:

K=(1-K1 20.5short amplitude coefficient K1=e ZbZ/Rz, e is the eccentricity, ZbNumber of teeth of the needle, RzIs the radius of the central circle of the needle teeth,

(C) determining the size of a backlash delta c by the positive equidistant modification quantity delta Rz and the positive displacement modification quantity delta Rz, wherein the backlash delta c represents the return difference, and according to the principle of a backlash eliminating gear, a first eccentric section of an eccentric shaft of the RV reducer deviates from a tiny angle theta to enable one cycloid gear tooth to be close to a hypocycloid gear clockwise; and the second eccentric section is reversely deviated from a slight angle theta to enable another cycloid gear tooth to be close to the hypocycloid tooth anticlockwise, and the difference between the two eccentric sections of the RV reducer eccentric shaft is delta psi = 180-2 theta or delta psi < 179 degrees so as to reduce or eliminate the return difference.

In a preferred embodiment of the present invention, the radial gap Δ j = (0.183-0.4) Ω between the hypocycloidal tooth and the cycloidal tooth slot.

In a preferred embodiment of the invention, the radial gap Δ j between the hypocycloidal tooth and the cycloidal tooth slot is: delta j is more than or equal to 0.186 omega and less than or equal to 0.3 omega.

In a preferred embodiment of the invention, corresponding to the side clearance delta c values of various RV models, the phase difference delta psi of the eccentric shaft two eccentric sections is = 177.7-178.9 degrees according to the principle of an anti-backlash gear.

In a preferred embodiment of the invention, corresponding to the side clearance delta c values of various RV models, according to the principle of anti-backlash gears, the phase difference of two eccentric sections of the eccentric shaft is as follows: 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees.

The invention has the beneficial effects that: after the shape of the cycloidal gear is modified, a reasonable gap (a radial gap delta j and a side gap delta c) is formed between the inner cycloidal gear teeth and the cycloidal gear tooth grooves, so that the meshing part of the cycloidal gear is not blocked when the cycloidal gear is thermally expanded under a rated load of the speed reducer.

Drawings

To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:

fig. 1 is a schematic structural diagram of a preferred embodiment of an industrial robot inner gearing RV-C speed reducer of the present invention;

in the figure: 1. hypocycloid gear ring, 2, main bearing, 3, first cycloidal gear, 4, second cycloidal gear, 5, right rigid disk, 6, driven wheel, 7, sun gear, 8, duplicate gear, 9, first bearing, 10, second bearing, 11, eccentric shaft, 12, planet wheel, 13, driving wheel, 14, first tapered roller bearing, 15, second tapered roller bearing, 16, left rigid disk.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, an embodiment of the present invention includes:

an industrial robot inner gearing RV-C type speed reducer, it includes hypocycloid ring gear 1 and arranges the two-stage speed reduction part wherein in: the first-stage reduction part comprises a driving wheel 13, a duplicate gear 8 and a planet wheel 12 on a servo motor, the duplicate gear 8 comprises a driven wheel 6 and a sun wheel 7, the driven wheel 6 is meshed with the driving wheel 13, the sun wheel 7 is meshed with the planet wheel 12, the planet wheel 12 is connected to the shaft extension end of an eccentric shaft 11 of the second-stage reduction part, a through pipe is arranged in an inner hole of the duplicate gear 8, and two sides of the duplicate gear 8 are respectively supported on the right rigid disc 5 and the corresponding position of the robot body through a first bearing 10 and a second bearing 9; the second-stage speed reduction part comprises 2-3 eccentric shafts 11, a cycloid wheel, a left rigid disc 16 and a right rigid disc 5 which are uniformly distributed, the cycloid wheel comprises a first cycloid wheel 3 and a second cycloid wheel 4, needle bearings for supporting the cycloid wheel are arranged on two eccentric sections of the eccentric shaft 3, shaft extensions on two sides of the eccentric section of the eccentric shaft are respectively supported in peripheral holes of the left rigid disc and the right rigid disc by a first conical roller bearing 15 and a second conical roller bearing 14, the left rigid disc 16 and the right rigid disc 5 are respectively supported in inner holes on two sides of a hypocycloid gear ring 1 by main bearings 2, flanges uniformly distributed on the left rigid disc 16 penetrate corresponding holes on the cycloid wheel to be connected with the right rigid disc 5 by screws to form a rigid body, and the cycloid wheel must be shaped:

(A) when the shape of the cycloid wheel is modified, a reasonable radial gap delta j needs to be generated between an inner cycloid tooth and a cycloid wheel tooth groove so as to ensure that under rated torque, the meshing part is not in interference friction due to thermal expansion of the cycloid wheel, and therefore the reasonable radial gap delta j is necessarily related to thermal expansion omega.

The explanation of physics, the expansion law of solid is the same in all directions, namely the linear expansion law of solid in one direction can be used to represent the solid expansion: α t = (d-d 0)/(d0 Δ t) = Ω/(d0 · Δ t), so:

since the cycloid wheel thermal expansion amount Ω = (α t · Δ t) d0, there are:

radial gap Δ j = (0.18-0.5) Ω (mm),

thermal expansion amount Ω = (α t · Δ t }) d0=0.00062 · d0 (mm).

D 0-mean diameter of addendum circle and dedendum circle of cycloidal gear, coefficient of thermal expansion α t = 1.379-10 of bearing steel-5(1/° c), these data, although possibly variable, can be measured by current technical means with a temperature rise Δ t =45 ℃.

Further, a radial gap Δ j = (0.183 to 0.4) Ω (mm) between the hypocycloidal tooth and the cycloidal gear tooth groove.

Further, the radial clearance Δ j between the hypocycloidal teeth and the trochoid spline: delta j is more than or equal to 0.186 omega and less than or equal to 0.3 omega (mm), and the radial clearance of the cycloid wheel can be more accurately controlled.

(B) The cycloid wheel adopts a positive equal distance-positive displacement combined modification, and the modification amount depends on a radial clearance delta j:

Δrz=Δj/(1-K)、 ΔRz=K Δrzand Δ Rz- Δ Rz = Δ j (mm), wherein:

K=(1-K1 20.5coefficient of shortwave K1=eZbZ/Rz, e is the eccentricity, ZbAnd Rz is the central circle radius of the pin teeth.

The acting force between the teeth of the positive equidistant-positive displacement modification and the teeth of the hypocycloid is 49 percent of that of the negative equidistant-negative displacement modification; the bearing capacity of the positive equidistant-positive displacement modification is 1.71 times that of the negative equidistant-negative displacement modification. (& ltPin pendulum gearing tooth form optimization and dynamic return error analysis) & gt

Equidistant modification: the grinding radius of the grinding wheel is increased to be a positive equal distance; otherwise, the distance is reduced to negative equidistance;

moving distance and modifying: the grinding wheel deviates from the center of the workbench by a positive displacement distance; otherwise, the shift-in is a negative shift distance.

(C) The positive equidistant modification quantity delta Rz and the positive displacement modification quantity delta Rz determine the value of a backlash delta c, the value of the backlash delta c represents the return difference, and in order to eliminate the return difference, according to the principle of a backlash eliminating gear, the phase difference of two eccentric sections of the eccentric shaft cannot be equal to 180 degrees: the first eccentric section deviates from the tiny angle theta to enable the cycloid gear groove to be close to the hypocycloid tooth clockwise; and the second eccentric section is reversely deviated from a slight angle theta to enable the tooth socket of the other cycloidal gear to be close to the hypocycloidal tooth anticlockwise, and the phase difference delta psi = 180-2 theta or delta psi < 179 deg.

The value of the side clearance delta c is related to factors such as adjacent distance deviation of hypocycloid teeth, tooth distance deviation of cycloidal gears, assembly deviation and the like and the model number of the RV. When the side clearance delta c is too small, the thermal expansion of the cycloidal gears leads the parts to be in interference friction, thus increasing the noise, wearing, vibrating and shortening the service life; the backlash Δ c is too large, and vibration is likely to occur when the input rotation speed is too high.

The principle of anti-backlash gears is described in doctor's paper "anti-backlash gear system … and its dynamic performance impact research":

"rely on the method that improves the machining precision to guarantee the transmission precision, will increase the processing cost by a wide margin. … should employ effective backlash elimination to control transmission errors and improve the transmission accuracy of the mechanism, … ".

The spring-loaded double-piece gear backlash eliminating mechanism (abbreviated as backlash eliminating gear) can eliminate backlash caused by gear manufacturing errors and idle stroke caused by temperature change, and is widely applied to industrial robots, precision servo mechanisms, radar antennas and inertially stabilized platforms. Inertial Stabilization Platforms (ISPs) for mobile carrier systems such as satellites, missiles, etc.

The anti-backlash gear mechanism not only requires to have the dynamic characteristics of high speed, high precision and high stability, but also has larger working condition change when the gear system works in the load environment of frequent starting, braking and positive and negative rotation. "

Furthermore, corresponding to the side clearance delta c value of various models, according to the principle of anti-backlash gear, the eccentric shaft has two eccentric sections

The phase difference Δ Ψ =177.7 ° -178.9 °.

Furthermore, corresponding to the side clearance delta c value of various models, the eccentric shaft has two eccentric sections according to the principle of the anti-backlash gear

Phase difference of (2): 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees.

The phase difference delta psi of the two eccentric sections of the eccentric shaft is not equal to 180 degrees, so that the backlash eliminating gear is formed like a backlash eliminating gear of a high-precision numerical control machine tool, and the backlash eliminating cycloid gear structure has the effect of eliminating return difference and requires that the precision of shape modification is far lower than 0.001 (mm) of RV-250 AII.

Theoretical calculation confirms that the phase difference of the eccentric sections is as follows: at 177.8 DEG & lt, & gt, Δ psi & lt, 178.8 DEG, the unbalanced centrifugal force is small because the deflection of the eccentric section clockwise and counterclockwise around the center of mass of the rotor (i.e., the eccentric section) is in the shape of a thin crescent, with very small mass, as shown in the following table:

further calculations confirm that the phase difference of the eccentric sections: when the angle is 177.8 degrees and less than or equal to delta psi and less than or equal to 178.8 degrees, the maximum allowable unbalance degree reaches G1 level. The balance quality is grade 11: g0.4 stage, G1 stage, G2.5 stage, G6.3 stage … …, G1600 stage, and G4000 stage.

Taking RV-80E as an example: the mass m =192 (g) and the rotating speed n =1000rpm of the two eccentric sections,

allowable unbalance eper =1.0 (60 · 10)3/2π·1000)= 9.55(g·mm/kg),

Allowable unbalance amount up = m · eper = (192/1000) · 9.55=1.834 · 103(g·mm),

Uper Ⅰ=1.834·103(0.5L/L)=0.917·103(g·mm),UpeⅡ= Uper Ⅰ,

Thus Uper Ⅰ+UpeⅡ=0.917·103+0.917·103=1.834·103(g·mm)。

The RV reducer of the industrial robot has the beneficial effects that:

(1) after the shape of the cycloidal gear is modified, a reasonable gap (a radial gap delta j and a side gap delta c) is generated between the pin and the tooth socket of the cycloidal gear, so that an engaging part is not blocked when the cycloidal gear is thermally expanded under a rated load of the speed reducer;

(2) the invention can be made into a small machine type to replace a harmonic reducer, and the hypocycloid gear ring greatly simplifies the structure;

(3) the invention has concave-convex engagement, small equivalent curvature radius, larger bearing capacity than that of a cycloidal pin gear structure by 50 percent, and can forcibly form a high-pressure oil film near an engagement node, and the transmission efficiency is 5 percent higher than that of the cycloidal pin gear structure under the liquid friction lubrication state.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

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