阅读说明：本技术 电缆专用成缆机及使用该成缆机的成缆方法 (Special cable former for cables and cabling method using same ) 是由 李文青 李璟 崔晓燕 李一凰 于 2020-07-10 设计创作，主要内容包括：本发明公开了一种电缆专用成缆机,包括基座,基座上设置有第一定位座,第一定位座上设置有调节板,调节板的右端设置有第一调节座,第一调节座的右端设置有第一固定块,第一固定块的右端与第一转杆的一端转动连接,第一转杆的另一端可转动的穿过第二固定块并与电机的输出轴连接,电机通过电机安装座与第二固定块连接,第一转杆上套设有第一齿轮,第一齿轮位于第一固定块和第二固定块之间,第一固定块与第二固定块的顶端连接。通过本发明能够有效的使收卷单元分离和结合,使其替代原有龙门吊或行车。不仅简化了结构使其体积较小,不在受到安装空间的限制；更加便于拆卸、安装和运输且操作简便。(The invention discloses a special cable former for cables, which comprises a base, wherein a first positioning seat is arranged on the base, an adjusting plate is arranged on the first positioning seat, a first adjusting seat is arranged at the right end of the adjusting plate, a first fixing block is arranged at the right end of the first adjusting seat, the right end of the first fixing block is rotatably connected with one end of a first rotating rod, the other end of the first rotating rod rotatably penetrates through a second fixing block and is connected with an output shaft of a motor, the motor is connected with the second fixing block through a motor mounting seat, a first gear is sleeved on the first rotating rod and is positioned between the first fixing block and the second fixing block, and the first fixing block is connected with the top end of the second fixing block. The invention can effectively separate and combine the winding units, so that the winding units can replace the original gantry crane or travelling crane. The structure is simplified, the size is small, and the limit of the installation space is avoided; more convenient to detach, install and transport and easy and simple to handle.)

1. A special cable-former of cable, characterized by: comprises a base (1), a first positioning seat (2) is arranged on the base (1), an adjusting plate (3) is arranged on the first positioning seat (2), a first adjusting seat (5) is arranged at the right end of the adjusting plate (3), a first fixed block (6) is arranged at the right end of the first adjusting seat (5), the right end of the first fixed block (6) is rotatably connected with one end of a first rotating rod (7), the other end of the first rotating rod (7) can rotatably penetrate through the second fixed block (8) and is connected with an output shaft of the motor (9), the motor (9) is connected with the second fixed block (8) through a motor mounting seat (10), a first gear (11) is sleeved on the first rotating rod (7), the first gear (11) is positioned between the first fixing block (6) and the second fixing block (8), the first fixing block (6) is connected with the top end of the second fixing block (8);

a first seat body (12) and a second seat body (13) are rotatably arranged below the first gear (11), the right end of the first seat body (12) is rotatably connected with the adjusting plate (3), the first seat body (12) is connected with the second seat body (13) through a second gear (15), and the second gear (15) is meshed with the first gear (11); a sliding seat (16) is arranged on the base (1), the sliding seat (16) can slide along the length direction of the base (1), an air cylinder mounting seat (17) is arranged on the base (1), a second air cylinder (18) is arranged on the air cylinder mounting seat (17), and a second piston rod (19) on the second air cylinder (18) is connected with the sliding seat (16);

a winding unit (20) is detachably arranged between the upper half section of the sliding seat (16) and the second seat body (13).

2. The special cabling machine for cables as claimed in claim 1, wherein: the left end of the adjusting plate (3) is provided with at least two first cylinders (21), and a first piston rod (22) on each first cylinder (21) is connected with the bottom end of a top plate (23) at the same time;

the first half of regulating plate (3) is from last to having seted up a plurality of down and has adjusted perforation (26), the right-hand member of roof (23) is connected with the left end that a plurality of adjusted pole (27), each the right-hand member of adjusting pole (27) is mobilizable respectively pass each adjust perforation (26) and simultaneously with the top of first regulation seat (5) is connected, first regulation seat (5) with regulating plate (3) interval sets up.

3. The special cabling machine for cables as claimed in claim 2, wherein: a connecting column (28) is arranged on the first adjusting seat (5), the cross section of the connecting column (28) is triangular, and the connecting column (28) is connected with each adjusting rod (27) simultaneously;

a first fixing plate (29) is arranged at the upper end of the second fixing block (8), the upper end of the first fixing plate (29) extends obliquely leftwards and upwards and is connected with the upper half section of a second fixing plate (30), and the lower end of the second fixing plate (30) is connected with the upper end of the adjusting rod (27); two connecting plates (31) are arranged at the top ends of the first fixing plate (29) and the second fixing block (8), and the first fixing plate (29) is located between the connecting plates (31).

4. The special cabling machine for cables as claimed in claim 2, wherein: each first cylinder (21) sets up on first locating plate (32), first locating plate (32) with the outside of regulating plate (3) is connected, first locating plate (32) with the contained angle department of regulating plate is provided with boss (33).

5. The special cabling machine for cables as claimed in claim 2, wherein: a second adjusting seat (35) is arranged below the first adjusting seat (5), a second positioning plate (36) is arranged at the right end of the second adjusting seat (35), positioning rods (37) are respectively arranged at two ends of the second positioning plate (36) in a penetrating manner, one end of each positioning rod (37) is connected with the adjusting plate (3), the other end of each positioning rod (37) is respectively connected with a positioning column (38), and the lower end of each positioning column (38) is connected with the base (1); the first base body (12) is rotatably connected with the second positioning plate (36); the first base body (12) is located between the positioning columns (38).

6. The special cabling machine for cables as claimed in claim 5, wherein: the bottom end of the first adjusting seat (5) is provided with two limiting plates (39) which are parallel to each other, the second adjusting seat (35) is provided with two limiting openings (50), the lower end of each limiting plate (39) extends downwards through each limiting opening (50) and is provided with a positioning block (51), and each positioning block (51) is detachably connected with each limiting plate (39) through a screw (52).

7. The special cabling machine for cables as claimed in claim 6, wherein: two limiting cavities (53) are formed in the second adjusting seat (35), and the positioning block (51) comprises a connecting part (55), a first attaching part (56) and a second attaching part (57); locating piece (51) through connecting portion (55) with limiting plate (39) can dismantle the connection, first laminating portion (56) with second laminating portion (57) with the both ends of connecting portion (55) are connected and with connecting portion (55) are perpendicular, each first laminating portion (56) are inserted respectively and are established in spacing chamber (53).

8. The special cabling machine for cables as claimed in any one of claims 1 to 7, wherein: the winding unit (20) comprises a winding rod (58), a first cross-shaped limiting block (59) and a limiting column (60) are respectively arranged at two ends of the winding rod (58), the central line of the limiting column (60) is overlapped with the central line of the winding rod (58), and the diameter of the limiting column (60) is larger than that of the winding rod (58);

the terminal surface of spacing post (60) has been seted up second icosahedron spacing groove (61), the cover is equipped with two dog (62) on coiling pole (58), each dog (62) are located respectively between first cross stopper (59) and spacing post (60), seted up on second pedestal (13) with first cross stopper (59) cooperation first cross spacing groove (63) that use, be provided with on sliding seat (16) with second icosahedron spacing groove (61) cooperation second icosahedron stopper (66) that use.

9. A method for using a special cable-former for cables is characterized in that: the method comprises the following steps:

s1) the top plate (23) is pulled downwards through the first air cylinder (21) so that the first adjusting seat (5) is caused to move downwards until the first gear (11) is meshed with the second gear (15);

s2) driving the first gear (11), the second gear (15) and the winding rod (58) to rotate in sequence through the motor (9) to wind;

s3), after the winding is finished, placing a small trolley to be provided with a winding unit (20) right below a winding rod (58);

s4) the second air cylinder (18) is started to pull the sliding seat (16) to the opposite direction of the positioning column (38) until the second cross-shaped limiting block (66) is separated from the second cross-shaped limiting groove (61), and meanwhile, the trolley is pushed to the direction of the sliding seat (16) until the first cross-shaped limiting block (59) is separated from the first cross-shaped limiting groove (63).

10. The method of claim 9, further comprising the steps of: said S4) is followed by: the positioning block (51) is taken down by the loose screw (52), the first adjusting seat (5) is pulled upwards through the first air cylinder (21) to separate the first adjusting seat (5) and the first gear (11) from the second adjusting seat (35) and the second gear (15) respectively, and the second adjusting seat (35), the first seat body (12), the second seat body (13) and the second gear (15) are taken down by the taking-down positioning rod (37).

Technical Field

The invention relates to a cabling structure, in particular to a special cable-former for cables and a cabling method using the same.

Background

The cabling machine is the main equipment for producing power cable, plastic cable and rubber sleeve cable in electric wire and cable plant. After the cables are armored by the cabling machine, the cables need to be rolled into a ring for subsequent storage and transportation, and the rolled cables are heavy, so that the rolled structure needs to be lifted out by a gantry crane or a travelling crane after rolling is finished, while a large gantry crane or travelling crane has high cost and can be installed only under certain conditions; on the other hand, the installation degree of difficulty is great and the use is inconvenient.

Therefore, those skilled in the art have been devoted to developing a special cable-former for cables which can effectively reduce costs and is convenient to install and use, and a cabling method using the same.

Disclosure of Invention

In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a special cable-former for cables, which can effectively reduce the cost and is convenient to install and use, and a cabling method using the cable-former.

In order to achieve the purpose, the invention provides a special cable former for cables, which comprises a base, wherein a first positioning seat is arranged on the base, an adjusting plate is arranged on the first positioning seat, a first adjusting seat is arranged at the right end of the adjusting plate, a first fixed block is arranged at the right end of the first adjusting seat, the right end of the first fixed block is rotatably connected with one end of a first rotating rod, the other end of the first rotating rod rotatably penetrates through a second fixed block and is connected with an output shaft of a motor, the motor is connected with the second fixed block through a motor mounting seat, a first gear is sleeved on the first rotating rod and is positioned between the first fixed block and the second fixed block, and the first fixed block is connected with the top end of the second fixed block;

a first seat body and a second seat body are rotatably arranged below the first gear, the right end of the first seat body is rotatably connected with the adjusting plate, the first seat body is connected with the second seat body through a second gear, and the second gear is meshed with the first gear; the base is provided with a sliding seat, the sliding seat can slide along the length direction of the base, the base is provided with an air cylinder mounting seat, the air cylinder mounting seat is provided with a second air cylinder, and a second piston rod on the second air cylinder is connected with the sliding seat;

and a winding unit is detachably arranged between the upper half section of the sliding seat and the second seat body.

Preferably, the left end of the adjusting plate is provided with at least two first cylinders, and a first piston rod on each first cylinder is connected with the bottom end of the top plate at the same time;

the upper half of regulating plate has been seted up a plurality of from last to having adjusted the perforation down, the right-hand member of roof is connected with the left end that a plurality of adjusted the pole, each the right-hand member of adjusting the pole is mobilizable respectively pass each adjust the perforation and simultaneously with the top of first regulation seat is connected, first regulation seat with the regulating plate interval sets up.

Preferably, the first adjusting seat is provided with a connecting column, the cross section of the connecting column is triangular, and the connecting column is simultaneously connected with each adjusting rod;

the upper end of the second fixed block is provided with a first fixed plate, the upper end of the first fixed plate extends obliquely leftwards and upwards and is connected with the upper half section of the second fixed plate, and the lower end of the second fixed plate is connected with the upper end of the adjusting rod; the top ends of the first fixing plate and the second fixing block are provided with two connecting plates, and the first fixing plate is located between the connecting plates.

Preferably, each first cylinder is arranged on a first positioning plate, the first positioning plate is connected with the outer side of the adjusting plate, and a reinforcing block is arranged at an included angle between the first positioning plate and the adjusting plate.

Preferably, a second adjusting seat is arranged below the first adjusting seat, a second positioning plate is arranged at the right end of the second adjusting seat, positioning rods penetrate through two ends of the second positioning plate, one end of each positioning rod is connected with the adjusting plate, the other end of each positioning rod is connected with a positioning column, and the lower end of each positioning column is connected with the base; the first base is rotatably connected with the second positioning plate; the first base is located between the positioning columns.

Preferably, the bottom end of the first adjusting seat is provided with two parallel limiting plates, the second adjusting seat is provided with two limiting openings, the lower end of each limiting plate extends downwards through each limiting opening and is provided with a positioning block, and each positioning block is detachably connected with each limiting plate through a screw.

Preferably, the second adjusting seat is provided with two limiting cavities, and the positioning block comprises a connecting part, a first attaching part and a second attaching part; the locating piece pass through connecting portion with the limiting plate can be dismantled and be connected, first laminating portion with second laminating portion with the both ends of connecting portion are connected and with connecting portion are perpendicular, each first laminating portion is respectively inserted and is established in each spacing chamber.

Preferably, the winding unit comprises a winding rod, a first cross-shaped limiting block and a limiting column are respectively arranged at two ends of the winding rod, the central line of the limiting column is overlapped with the central line of the winding rod, and the diameter of the limiting column is larger than that of the winding rod;

the terminal surface of spacing post has been seted up the twenty-first shape spacing groove, the cover is equipped with two dogs, each on the rolling rod the dog is located respectively between first cross stopper and the spacing post, seted up on the second pedestal with the first cross spacing groove that first cross stopper cooperation was used, be provided with on the sliding seat with the twenty-first shape stopper that the cooperation of second twenty-first shape spacing groove was used.

A method of using a cable-dedicated cabling machine, comprising the steps of:

s1) pulling the top plate downwards by the first air cylinder to cause the first adjusting seat to move downwards until the first gear is meshed with the second gear;

s2) driving the first gear, the second gear and the winding rod to rotate in sequence through a motor to wind;

s3), after the winding is finished, placing a trolley to be provided with a winding unit under a winding rod;

s4) starting the second cylinder to pull the sliding seat towards the opposite direction of the positioning column until the second cross-shaped limiting block is separated from the second cross-shaped limiting groove, and meanwhile pushing the trolley towards the direction of the sliding seat until the first cross-shaped limiting block is separated from the first cross-shaped limiting groove.

Preferably, the method further includes, after S4): the locating piece is taken off to not hard up screw, makes first regulation seat upwards stimulate through first cylinder and causes first regulation seat and first gear to adjust seat and second gear separation with the second respectively, takes off second regulation seat, first pedestal, second pedestal and second gear through taking off the locating lever.

The invention has the beneficial effects that: the invention can effectively separate and combine the winding units, so that the winding units can replace the original gantry crane or travelling crane. The structure is simplified, the size is small, and the limit of the installation space is avoided; more convenient to detach, install and transport and easy and simple to handle.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic view of a part a of fig. 1.

Fig. 3 is another perspective view of the present invention.

Fig. 4 is a partially enlarged structural view at B in fig. 3.

Fig. 5 is a schematic view of a connection structure of the first adjusting seat and the second adjusting seat in the present invention.

Fig. 6 is a schematic view of a connection structure of the first adjusting seat and the limiting plate in the present invention.

Fig. 7 is a schematic perspective view of a second adjusting seat according to the present invention.

Fig. 8 is a schematic perspective view of a positioning block according to the present invention.

Fig. 9 is a schematic perspective view of the winding unit of the present invention.

Fig. 10 is a schematic view of a connection structure between the second gear and the first and second housing.

Detailed Description

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

as shown in fig. 1 to 10, a special cable former for cables comprises a base 1, wherein a first positioning seat 2 is arranged on the base 1, an adjusting plate 3 is arranged on the first positioning seat 2, a first adjusting seat 5 is arranged at the right end of the adjusting plate 3, a first fixing block 6 is arranged at the right end of the first adjusting seat 5, the right end of the first fixing block 6 is rotatably connected with one end of a first rotating rod 7, the other end of the first rotating rod 7 rotatably penetrates through a second fixing block 8 and is connected with an output shaft of a motor 9, the motor 9 is connected with the second fixing block 8 through a motor mounting seat 10, a first gear 11 is sleeved on the first rotating rod 7, the first gear 11 is located between the first fixing block 6 and the second fixing block 8, and the first fixing block 6 is connected with the top end of the second fixing block 8;

a first seat body 12 and a second seat body 13 are rotatably arranged below the first gear 11, the right end of the first seat body 12 is rotatably connected with the adjusting plate 3, the first seat body 12 is connected with the second seat body 13 through a second gear 15, and the second gear 15 is meshed with the first gear 11; a sliding seat 16 is arranged on the base 1, the sliding seat 16 can slide along the length direction of the base 1, an air cylinder mounting seat 17 is arranged on the base 1, a second air cylinder 18 is arranged on the air cylinder mounting seat 17, and a second piston rod 19 on the second air cylinder 18 is connected with the sliding seat 16;

a winding unit 20 is detachably disposed between the upper half section of the sliding seat 16 and the second seat 13.

The left end of the adjusting plate 3 is provided with at least two first cylinders 21, and a first piston rod 22 on each first cylinder 21 is connected with the bottom end of a top plate 23;

the first half of regulating plate 3 has been from last to having seted up a plurality of down and has adjusted perforation 26, the right-hand member of roof 23 is connected with the left end that a plurality of adjusted pole 27, each the right-hand member of adjusting pole 27 is mobilizable respectively pass each adjust perforation 26 and simultaneously with the top of first regulation seat 5 is connected, first regulation seat 5 with regulating plate 3 interval sets up.

A connecting column 28 is arranged on the first adjusting seat 5, the cross section of the connecting column 28 is triangular, and the connecting column 28 is simultaneously connected with each adjusting rod 27;

a first fixing plate 29 is arranged at the upper end of the second fixing block 8, the upper end of the first fixing plate 29 extends obliquely leftwards and upwards and is connected with the upper half section of a second fixing plate 30, and the lower end of the second fixing plate 30 is connected with the upper end of the adjusting rod 27; two connecting plates 31 are arranged at the top ends of the first fixing plate 29 and the second fixing block 8, and the first fixing plate 29 is located between the connecting plates 31.

Each first cylinder 21 sets up on first locating plate 32, first locating plate 32 with the outside of regulating plate 3 is connected, first locating plate 32 with the contained angle department of regulating plate is provided with boss 33.

A second adjusting seat 35 is arranged below the first adjusting seat 5, a second positioning plate 36 is arranged at the right end of the second adjusting seat 35, positioning rods 37 are respectively arranged at two ends of the second positioning plate 36 in a penetrating manner, one end of each positioning rod 37 is connected with the adjusting plate 3, the other end of each positioning rod 37 is respectively connected with a positioning column 38, and the lower end of each positioning column 38 is connected with the base 1; the first base 12 is rotatably connected to the second positioning plate 36; the first base 12 is located between the positioning pillars 38.

The bottom end of the first adjusting seat 5 is provided with two parallel limiting plates 39, the second adjusting seat 35 is provided with two limiting openings 50, the lower end of each limiting plate 39 extends downwards through each limiting opening 50 and is provided with a positioning block 51, and each positioning block 51 is detachably connected with each limiting plate 39 through a screw 52.

Two limiting cavities 53 are formed in the second adjusting seat 35, and the positioning block 51 comprises a connecting part 55, a first attaching part 56 and a second attaching part 57; the positioning block 51 is detachably connected with the limiting plate 39 through a connecting portion 55, the first attaching portion 56 and the second attaching portion 57 are connected with two ends of the connecting portion 55 and perpendicular to the connecting portion 55, and the first attaching portions 56 are respectively inserted into the limiting cavities 53.

The winding unit 20 comprises a winding rod 58, a first cross-shaped limiting block 59 and a limiting column 60 are respectively arranged at two ends of the winding rod 58, the central line of the limiting column 60 is overlapped with the central line of the winding rod 58, and the diameter of the limiting column 60 is larger than that of the winding rod 58;

the terminal surface of spacing post 60 has been seted up the twenty-first shape spacing groove 61, the cover is equipped with two dogs 62 on the winding rod 58, each dog 62 is located respectively between first cross stopper 59 and the spacing post 60, seted up on the second pedestal 13 with the first cross spacing groove 63 that first cross stopper 59 cooperation was used, be provided with on the sliding seat 16 with the twenty-first shape stopper 66 that the cooperation of twenty-first shape spacing groove 61 was used.

A method of using a cable-dedicated cabling machine, comprising the steps of:

s1) the top plate 23 is pulled downwards by the first cylinder 21 to cause the first regulation seat 5 to move downwards until the first gear 11 is meshed with the second gear 15;

s2) driving the first gear 11, the second gear 15 and the winding rod 58 to rotate in sequence through the motor 9 for winding;

s3), after the winding is completed, placing a trolley (not shown in the figure) to be provided with the winding unit 20 right below the winding rod 58;

s4) starting the second cylinder 18 to pull the sliding seat 16 to the opposite direction of the positioning post 38 until the twenty-shaped limiting block 66 is separated from the twenty-shaped limiting groove 61, meanwhile, pushing the trolley to the sliding seat 16 until the first cross-shaped limiting block 59 is separated from the first cross-shaped limiting groove 63, loosening the screw 52 to remove the positioning block 51, pulling the first adjusting seat 5 upwards by the first cylinder 21 to separate the first adjusting seat 5 and the first gear 11 from the second adjusting seat 35 and the second gear 15, respectively, and removing the second adjusting seat 35, the first seat body 12, the second seat body 13 and the second gear 15 by removing the positioning rod 37.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.