Valve seat, diaphragm type one-way valve and production process of diaphragm type one-way valve
阅读说明:本技术 一种阀座、膜片式单向阀及膜片式单向阀的生产工艺 (Valve seat, diaphragm type one-way valve and production process of diaphragm type one-way valve ) 是由 王伟东 吕锋 朱玉华 于 2020-07-02 设计创作,主要内容包括:本发明提供一种阀座,阀座内设有第二孔段和第一孔段,第一孔段内安装有磁铁。第一孔段内位于磁铁两侧的内壁上分别设有限位环台和固定部,当磁铁松动时限位环台和固定部可以阻挡磁铁进而防止磁铁掉落。还提供一种膜片式单向阀,包括管体,管体内设有上述阀座、膜片、支架以及滤网,其中滤网与支架固定设置,膜片活动式设于支架与阀座之间。本发明还提供一种膜片式单向阀的生产工艺,用于生产上述膜片式单向阀。限位环台和固定部能够将磁铁限制于第一孔段内,防止磁铁错位或掉出,进而防止了膜片式单向阀失效。(The invention provides a valve seat, wherein a second hole section and a first hole section are arranged in the valve seat, and a magnet is arranged in the first hole section. Be equipped with spacing ring platform and fixed part on the inner wall that lies in magnet both sides in the first hole section respectively, spacing ring platform and fixed part can block magnet and then prevent that magnet from dropping when magnet is not hard up. Still provide a diaphragm formula check valve, including the body, be equipped with above-mentioned disk seat, diaphragm, support and filter screen in the body, wherein filter screen and support fixed setting, the diaphragm is movable to be located between support and the disk seat. The invention also provides a production process of the diaphragm type one-way valve, which is used for producing the diaphragm type one-way valve. Spacing ring platform and fixed part can prevent magnet dislocation or fall out with magnet restriction in first hole section, and then prevented diaphragm formula check valve inefficacy.)
1. The utility model provides a valve seat, is applied to diaphragm formula check valve, be provided with cyclic annular sealed face (36) on one of them side end face of valve seat, be equipped with the valve seat hole in the valve seat, its characterized in that, the valve seat hole is including being close to first hole section (330) of cyclic annular sealed face (36) one side and keeping away from second hole section (37) of cyclic annular sealed face (36) one side, the diameter of first hole section (330) is less than the diameter of second hole section (37), just be close to in first hole section (330) one side of cyclic annular sealed face (36) is equipped with spacing ring platform (33), first hole section is kept away from one side of cyclic annular sealed face (36) is equipped with fixed part (34) that can buckle.
2. Valve seat according to claim 1, wherein a gap (35) is provided between the fixing portion (34) and the inner wall of the second bore section (37).
3. The valve seat according to claim 2, characterized in that the valve seat comprises a fixing section (31) and a positioning section (30), the outer diameter of the positioning section (30) is larger than that of the fixing section (31), and at least two rows of ring grooves (32) are circumferentially arranged on the outer circumferential wall of the fixing section (31).
4. A diaphragm-type check valve, comprising at least:
a pipe body (1);
the valve seat of claim 3, fixedly mounted within the body, and a magnet (2) fixedly mounted within the first bore section (330); the fixing part (34) is bent inwards, and the magnet (2) is positioned between the fixing part (34) and the limit ring table (33);
the support (4) is fixedly arranged in the pipe body (1), and the support (4) is positioned on one side of the valve seat, which is provided with an annular sealing surface (36);
the diaphragm (5) is movably connected between the support (4) and the annular sealing surface (36), and the diaphragm (5) completely covers the annular sealing surface (36) after being in contact with the annular sealing surface (36).
5. The diaphragm check valve as claimed in claim 4, wherein the tube (1) is provided with a neck portion (11) at a position corresponding to the fixing portion (31), and the neck portion (11) presses the outer circumferential surface of the portion of the fixing portion (31) where the annular groove (32) is provided to achieve the sealing fixation of the valve seat.
6. The diaphragm check valve as claimed in claim 5, wherein said neck portion (11) is provided on its outer peripheral surface with a plurality of ribs (12) extending axially along said tubular body (1).
7. The diaphragm type check valve as claimed in claim 6, wherein said support (4) comprises at least two columns (41) uniformly arranged along the circumference of said support (4), said columns (41) are provided with column blocking surfaces (410) facing one side of said valve seat (3), and said diaphragm (5) is movably connected between said column blocking surfaces (410) and said valve seat (3).
8. The diaphragm type check valve as recited in claim 7, further comprising a filter screen (3), wherein a filter screen hoop (61) is fixedly connected to an outer peripheral surface of the filter screen (3), and the filter screen (3) is fixedly disposed on a side of the valve seat (3) away from the support (4).
9. The diaphragm type check valve as recited in claim 8, wherein the tube body (1) is provided with a plurality of fixing grooves (13) at positions close to the filter screen hoop (61) and the support (4), the filter screen hoop (61) is located between the fixing grooves (13) and the valve seat and is pressed and fixed by the fixing grooves (13) and the valve seat, and the support (4) is located between the fixing grooves (13) and the valve seat and is pressed and fixed by the fixing grooves (13) and the valve seat.
10. A process for producing a diaphragm check valve for producing the diaphragm check valve of claim 9, comprising at least the steps of:
s1: processing and producing the pipe body, the valve seat, the magnet, the membrane, the bracket and the filter screen, wherein the annular sealing surface (36) is arranged on the end surface of one side of the valve seat (3), a second hole section (37) and a first hole section (330) are arranged in the valve seat (3), and the first hole section (330) is positioned on one side close to the annular sealing surface (36); the limiting ring table (33) is arranged on one side, close to the annular sealing surface (36), in the first hole section (330), an unbent fixing part (34) is arranged on one side, far away from the annular sealing surface (36), of the first hole section (330), and a gap (35) is formed between the fixing part (34) and the inner wall of the valve seat hole;
s2: mounting the magnet (2) into the first hole section (330) from the second hole section (37) side, enabling one end of the magnet (2) to be in contact with a limit ring table (33), and then bending the fixing part (34) inwards through a stamping process to fix the magnet (2) in the first hole section (330);
s3: installing the valve seat into the pipe body (1), carrying out necking processing on the pipe body (1) to process a necking section (11) so as to fix the valve seat;
s4: installing the diaphragm (5) and the support (4) into the pipe body (1), wherein the diaphragm (5) is movably installed between the diaphragm and the support (4);
s5: will filter screen (6) with filter screen hoop (61) fixed connection, and will filter screen (6) install into in body (1), later on processing on body (1) is used for fixing fixed recess (13) of support (4) and filter screen hoop (61) for filter screen hoop (61) and support (4) are respectively by fixed recess (13) with the valve seat extrusion is fixed.
Technical Field
The invention relates to the field of one-way valves, in particular to a valve seat, a diaphragm type one-way valve and a diaphragm type one-way valve production process.
Background
The check valve is widely applied to the field of refrigeration equipment. Traditional check valve is provided with a mobilizable case and a fixed disk seat usually, has the disk seat hole that is used for supplying the gas circulation in the disk seat, when the air current moved towards one of them direction, thereby the disk seat was kept away from to the case does not provide sealed effect, and the case was driven when the air current moved towards another direction, and the case finally moves the position of blockking up the disk seat hole, and the check valve is blockked up this moment, and the unable circulation of air current has realized the effect that one-way dams. One type of prior art check valve is a diaphragm type check valve. The diaphragm type one-way valve has the advantages that the magnet is arranged in the valve seat hole, when no airflow circulates, the magnet can attract the diaphragm to cover the valve seat hole, and the diaphragm is positioned at the position of blocking the diaphragm type one-way valve when no airflow exists.
However, in current diaphragm formula check valve, magnet often is direct installs inside the valve seat hole through interference fit's mode, and in long-term use, the air current can impact magnet repeatedly, and magnet produces easily and becomes flexible even fall out from the valve seat downthehole, can influence the adsorption effect of magnet to the diaphragm on the one hand, if on the other hand magnet falls out partly too much, can disturb the diaphragm and cover the valve seat hole, and then can lead to diaphragm formula check valve to lose the one-way effect of damming.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: after the existing diaphragm type one-way valve is used for a long time, the magnet arranged inside is easy to loosen or even fall out due to the impact of air flow, so that the diaphragm type one-way valve is invalid, and the service life of the diaphragm type one-way valve is shortened.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the invention firstly provides a valve seat which is applied to a diaphragm type one-way valve, wherein an annular sealing surface is arranged on one side end face of the valve seat, a valve seat hole is arranged in the valve seat, the valve seat hole comprises a first hole section close to one side of the annular sealing surface and a second hole section far away from one side of the annular sealing surface, the diameter of the first hole section is smaller than that of the second hole section, a limiting ring table is arranged on one side, close to the annular sealing surface, in the first hole section, and a bendable fixing part is arranged on one side, far away from the annular sealing surface, of the first hole section.
Preferably, a gap is formed between the fixing part and the inner wall of the second hole section.
Preferably, the valve seat includes canned paragraph and locating section, the external diameter of locating section is greater than the canned paragraph, it is equipped with two row at least annular grooves to encircle along circumference on the periphery wall of canned paragraph.
The present invention also provides a diaphragm type check valve, at least comprising: a pipe body; the valve seat is fixedly arranged in the tube body, and the magnet is fixedly arranged in the first hole section; the fixing part is bent inwards, and the magnet is positioned between the fixing part and the limiting ring table; the support is fixedly arranged in the pipe body and is positioned on one side of the valve seat, which is provided with the annular sealing surface; a diaphragm movably connected between the bracket and the annular sealing surface and covering the annular sealing surface.
Preferably, the pipe body corresponds the position of canned paragraph is equipped with the necking down section, the extrusion of necking down section be equipped with on the canned paragraph the peripheral face of annular part is in order to realize right the sealed fixed of disk seat.
Furthermore, a plurality of convex ribs extending along the axial direction of the pipe body are arranged on the peripheral surface of the neck reducing section.
Furthermore, the support at least comprises two stand columns which are uniformly arranged along the circumferential direction of the support, stand column blocking surfaces facing one side of the valve seat are arranged on the stand columns, and the diaphragm is movably connected between the stand column blocking surfaces and the valve seat.
Further, still include the filter screen, fixedly connected with filter screen hoop on the outer peripheral face of filter screen, the filter screen is fixed to be located the disk seat is kept away from one side of support.
Further, the body is close to the filter screen hoop with the position of support is equipped with a plurality of fixed recesses, the filter screen hoop is located fixed recess with between the disk seat and by fixed recess with the disk seat extrusion is fixed, the support is located fixed recess with between the disk seat and by fixed recess with the disk seat extrusion is fixed.
The invention also provides a production process of the diaphragm type one-way valve, which is used for producing the diaphragm type one-way valve and at least comprises the following steps:
s1: processing and producing the pipe body, the valve seat, the magnet, the diaphragm, the bracket and the filter screen, wherein the annular sealing surface is arranged on the end surface of one side of the valve seat, a second hole section and a first hole section are arranged in the valve seat, and the first hole section is positioned on one side close to the annular sealing surface; the limiting ring table is arranged on one side, close to the annular sealing surface, in the first hole section, an unbent fixing part is arranged on one side, far away from the annular sealing surface, of the first hole section, and a gap is formed between the fixing part and the inner wall of the valve seat hole;
s2: installing the magnet into the first hole section from one side of the second hole section, enabling one end of the magnet to be in contact with the limiting ring table, and then bending the fixing part inwards through a stamping process to fix the magnet into the first hole section;
s3: installing the valve seat into the pipe body, carrying out necking processing on the pipe body, and processing the necking section to fix the valve seat;
s4: installing the diaphragm and the support into the tube body, wherein the diaphragm is movably installed between the diaphragm and the support;
s5: will the filter screen with filter screen hoop fixed connection, and will the filter screen is installed into in the body, later processing is used for fixing on the body the fixed recess of support and filter screen hoop makes filter screen hoop and support quilt respectively fixed recess with the disk seat extrusion is fixed.
The scheme has the following advantages:
1. the limiting ring platform and the fixing part can block the magnets from two sides respectively, and after the magnets are loosened, the limiting ring platform and the fixing part can block the magnets, so that the magnets are guaranteed to be located in the first hole section all the time, and the magnets are prevented from falling off.
2. In preferred scheme, the problem that it is difficult to conveniently install magnet under the condition that be equipped with spacing ring platform and fixed part has been solved in the setting in clearance, helps installing magnet more conveniently and processes spacing ring platform and fixed part more conveniently. Specifically, in the production process, the magnet is installed into the first hole section from one side of the second hole section, and the fixing part is not bent in the process, so that the installation of the magnet is not hindered. After the magnet is installed, the fixing portion is punched, for example, an extrusion tool is inserted into the gap, the fixing portion extending along the straight line originally is extruded and bent through pressure, and then the inner diameter of the first hole section at the position of the fixing portion is smaller than the length of the magnet, so that the fixing portion can limit the magnet. The scheme has simple processing operation and does not interfere the installation of the magnet.
3. In preferred scheme, the holistic sealing performance of diaphragm formula check valve is good, on the outer peripheral face position of disk seat in particular, the necking down section receives the extrusion back inner wall can be partly absorbed in the annular, forms multiunit line and seals, has both realized fixedly, has guaranteed the leakproofness again, and the pressurized area of necking down section is great in the course of working moreover, can also effectively avoid the body to be cut off by directly.
Drawings
FIG. 1 is a cross-sectional view of a preferred embodiment of a diaphragm check valve;
FIG. 2 is a schematic view of the exterior of the diaphragm check valve;
FIG. 3 is a schematic view of a valve seat;
FIG. 4 is a schematic view of the valve seat after the magnet is installed;
FIG. 5 is a schematic view of a stent;
FIG. 6 is a schematic view showing the mounting relationship between the diaphragm and the bracket;
FIG. 7 is a schematic view of a screen;
FIG. 8 is a schematic view showing the fixing portion pressed and bent by the insertion tool;
description of reference numerals: 1-a pipe body, 11-a neck-reducing section, 12-a convex rib, 13-a fixed groove, 2-a magnet, 3-a valve seat, 30-a positioning section, 31-a fixed section, 32-a ring groove, 33-a limit ring table, 330-a first hole section, 34-a fixed section, 35-a gap, 36-an annular sealing surface, 37-a second hole section, 4-a bracket, 41-a stand column, 410-a stand column blocking surface, 42-a bracket hole, 5-a membrane, 6-a filter screen and 61-a filter screen hoop.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as being fixedly connected, integrally connected, or detachably connected; may be communication within two elements; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
A preferred embodiment of the diaphragm type check valve is shown in fig. 1, and at least comprises a tube body 1, wherein a
The
Preferably, the valve seat 3 includes a
Valve seat 3 still includes
The structure of the support 4 is shown in fig. 5, the support 4 includes a
In order to improve the sealing between the
In order to prevent the gas flowing through the valve seat 3 from containing impurities, the
Because the support 4 is fixed without air tightness requirement, the pipe body 1 is provided with a plurality of fixing
The pipe body 1 can also be provided with a fixing
In combination with the structure of the above solution, there is provided herein a preferred embodiment of a manufacturing process of a diaphragm type check valve, which at least includes the following steps:
s1: the tube body 1, the valve seat 3, the
For the production of the valve seat 3, externally, a
s2: the
S3: it is right body 1 carries out necking down processing, processes out necking down
S4: the
S5: fixedly connecting a
In conclusion, the above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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