阅读说明：本技术 一种带式输送机转弯装置转向滚筒使用的新型托辊 (Novel carrier roller for turning device steering drum of belt conveyor ) 是由 段运雄 袁海鹏 符阳 石晟 朱立平 宋兴元 于 2020-07-29 设计创作，主要内容包括：本发明公开了一种带式输送机转弯装置转向滚筒使用的新型托辊,其包括壳体,轴和位于壳体两端的轴承配置。轴承配置是采用双支点各单向固定,其是由圆螺母,止动垫圈,密封外盖,外密封圈,内密封圈,轴承,内挡圈组成；轴承外圈依靠内挡圈轴向定位；轴承内圈与外密封圈接触；外密封圈被密封外盖顶住,再通过圆螺母用止动垫圈与轴进行配合锁紧。本方案中轴承采用的是圆锥滚子轴承,其可以同时承受径向和轴向载荷,增强了承载能力；其次由密封外盖,外密封圈,内密封圈构成的密封形式为迷宫形式,可以起到防水防尘的作用,有效保护轴承。(The invention discloses a novel carrier roller for a steering roller of a turning device of a belt conveyor. The bearing is configured by adopting double-fulcrum unidirectional fixation and consists of a round nut, a stop washer, a sealing outer cover, an outer sealing ring, an inner sealing ring, a bearing and an inner check ring; the outer ring of the bearing is axially positioned by the inner retainer ring; the bearing inner ring is contacted with the outer sealing ring; the outer sealing ring is propped against the sealing outer cover and is matched and locked with the shaft through a stop washer for a round nut. The bearing in the scheme adopts the tapered roller bearing, and can bear radial and axial loads at the same time, so that the bearing capacity is enhanced; and the sealing form formed by the sealing outer cover, the outer sealing ring and the inner sealing ring is a labyrinth form, so that the waterproof and dustproof effects can be achieved, and the bearing is effectively protected.)

1. A novel carrier roller for a steering roller of a turning device of a belt conveyor comprises a shell, a shaft and bearing arrangements positioned at two ends of the shell; the bearing is characterized in that the bearing is configured by adopting double-fulcrum unidirectional fixation and consists of a round nut, a stop washer, a sealing outer cover, an outer sealing ring, an inner sealing ring, a bearing and an inner check ring; the bearing is a tapered roller bearing, and one end with a large angle faces to the port of the shell; the bearing outer ring is axially positioned by an inner retainer ring; the bearing inner ring is contacted with the outer sealing ring; the outer sealing ring is propped against the sealing outer cover and is matched and locked with the shaft through the round nut by using a stop washer; the round nut can adjust the axial clearance of the bearing through the matching of the threads and the shaft.

2. The new idler roller for turning device turning drum of belt conveyor according to claim 1, characterized in that there are several sealing grooves between said inner sealing ring and said outer sealing ring, there are sealing grooves between said inner sealing ring and outer sealing cover, all the sealing grooves are matched to form labyrinth type sealing form, there is no contact sealing between the inner and outer sealing elements.

3. The novel idler for a turning device steering drum of a belt conveyor as claimed in claim 1, wherein an oil storage cavity is provided between the inner retainer ring, the seal ring and the bearing for injecting grease for lubrication.

4. The novel carrier roller for the belt conveyor turning device turning drum according to claim 1, wherein a plurality of U-shaped grooves are uniformly formed at the contact position of one end of the outer sealing ring and the bearing inner ring for grease injection and lubrication.

5. The idler for a belt conveyor turning device turning drum according to claim 1, wherein said housing is of a drum construction; the size of the outer circle of the carrier roller shell is integrally processed and formed by nylon materials according to the type of the roller, so that an enveloping circle formed by the small carrier roller is just the outer circle of the steering roller.

6. The new idler for a belt conveyor turning device turning drum according to claim 1, wherein the axle passes through the idler center with the ends of the axle located outside the idler housing.

Technical Field

The invention relates to the technical field of machine manufacturing, in particular to a novel carrier roller for a steering roller of a turning device of a belt conveyor.

Background

At present, in order to meet the requirement of large-angle turning transportation, a common belt conveyor currently used in China mostly adopts a mode of tower connection of two belt conveyors for transshipment, and the mode has large equipment investment and high operation cost. The turning technology of the horizontal turning belt conveyor has certain requirements on the turning radius, and is not suitable for turning transportation of space turning angles, and the minimum turning radius which can be realized by the current domestic horizontal turning technology is 250 m. The turning transportation aiming at small radius and large angle can be realized by using a turning device without adding power equipment, the operation is convenient and efficient, a core component of the turning roller is usually uniformly arranged on the circumferential surface of the turning roller by adopting a plurality of small carrier rollers, and the arrangement forms of the small carrier rollers are two types:

one is that the axes of the small carrier rollers and the axes of the roller are arranged at a specific included angle, and the size of the included angle is half of the turning angle, as shown in figure 1; the other is that the axes of the small supporting rollers 2 are arranged perpendicular to the axis of the roller 1, as shown in figure 2. Especially, the axes of the small carrier rollers 4 are perpendicular to the axes of the rollers 3, so that the small carrier rollers are required to have stronger axial bearing capacity and axial impact resistance.

The traditional carrier roller is mainly supported by a deep groove ball bearing and can only bear radial load, the axial positioning adopts the snap spring for positioning, the axial clearance cannot be adjusted, and the reliability and the service life of the small carrier roller cannot be ensured under the environment of heavy load, axial stress and impact. With the trend of belt conveyors toward large capacity, long distance and large bandwidth, the small carrier rollers of the traditional structure are difficult to meet the operation requirements.

It follows that how the load carrying capacity of an idler can be enhanced is a problem to be solved in the art.

Disclosure of Invention

Aiming at the problem that the prior art is difficult to meet the heavy load, the invention aims to provide a novel carrier roller for a steering roller of a belt conveyor turning device. The problems in the prior art are well solved.

In order to achieve the purpose, the novel carrier roller used by the steering roller of the turning device of the belt conveyor comprises a shell, a shaft and bearing arrangements positioned at two ends of the shell; the bearing is configured by adopting two fulcrums and one-way fixation, and consists of a round nut, a stop washer, a sealing outer cover, an outer sealing ring, an inner sealing ring, a bearing and an inner check ring; the bearing is a tapered roller bearing, and one end with a large angle faces to the port of the shell; the bearing outer ring is axially positioned by an inner retainer ring; the bearing inner ring is contacted with the outer sealing ring; the outer sealing ring is propped against the sealing outer cover and is matched and locked with the shaft through the round nut by using a stop washer; the round nut can adjust the axial clearance of the bearing through the matching of the threads and the shaft.

Furthermore, a plurality of sealing grooves are formed between the inner sealing ring and the outer sealing ring, a sealing groove is formed between the inner sealing ring and the outer sealing cover, all the sealing grooves are matched to form a labyrinth sealing mode, and the inner sealing ring and the outer sealing ring are sealed in a non-contact mode.

Furthermore, an oil storage cavity is arranged between the inner retainer ring, the sealing ring and the bearing and used for injecting grease for lubrication.

Furthermore, a plurality of U-shaped grooves are uniformly distributed at the contact position of one end of the outer sealing ring and the bearing inner ring and used for injecting grease for lubrication.

Further, the shell is of a drum-shaped structure; the size of the outer circle of the carrier roller shell is integrally processed and formed by nylon materials according to the type of the roller, so that an enveloping circle formed by the small carrier roller is just the outer circle of the steering roller.

Further, the shaft passes through the center of the carrier roller, and two ends of the shaft are positioned outside the carrier roller shell.

The novel carrier roller for the steering drum of the belt conveyor turning device is optimized in structure of the conventional carrier roller, and the bearing capacity of the carrier roller is improved well by adopting the tapered roller bearing.

Drawings

The invention is further described below in conjunction with the appended drawings and the detailed description.

FIG. 1 is a schematic view of an angle between the axis of a conventional idler roller and the axis of a roller;

FIG. 2 is a schematic view of a conventional arrangement structure in which the axis of a carrier roller is perpendicular to the axis of a roller;

fig. 3 is a structural sectional view of the novel carrier roller;

fig. 4 is a structural schematic view of a U-shaped groove of the outer sealing ring of the novel carrier roller;

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.

Referring to fig. 3, it shows a schematic structural diagram of the carrier roller of the present invention; as can be seen from the figure, the novel carrier roller is composed of a round nut 10, a stop washer 20, a sealing outer cover 30, an outer sealing ring 40, an inner sealing ring 50, a bearing 60, an inner retainer ring 70, a shell 80 and a shaft 90.

Specifically, the carrier roller shell 80 is of a round drum-shaped structure, the nylon material is integrally processed and formed, the stress condition of the carrier roller shell is superior to that of a metal shell, the effects of high strength, wear resistance, corrosion resistance and impact resistance are achieved, the coal mine explosion-proof requirement is met, and the carrier roller shell is suitable for high-tension and heavy-load working conditions.

According to the model of the steering roller, the size of the outer circle surface of the carrier roller shell 80 is determined, the enveloping circle formed by the uniformly distributed carrier roller outer circle is just the outer circle surface of the steering roller when viewed axially, so that the contact surface is larger when an adhesive tape runs, the adhesive tape indentation resistance can be reduced, and the performance of the steering roller is improved.

The shaft 90 passes through the centre of the idler and the ends of the shaft 90 are located outside the idler housing 80.

The bearing 60 is located in the housing 80, and is tightly fitted to the housing 80 and the shaft 90. Preferably, the bearing 60 is a tapered roller bearing, and has high load-bearing capacity. The bearing configuration mode adopts the unidirectional fixation of double pivots, and the tapered roller bearing has a large angle towards the end surface of the carrier roller shell 80.

The outer ring of the bearing 60 and the housing 80 are in transition fit, and are axially positioned by the inner retainer ring 70, and the inner retainer ring 70 is axially pressed. The inner retainer ring 70, the inner seal ring 50 and the shell 80 are in transition fit; proper gaps exist between the inner retainer ring 70 and the shaft 90 and between the inner seal ring 50 and the outer seal ring 40, no contact exists in the rotating process, and abrasion is avoided.

The outer ring of the bearing 60 is in clearance fit with the shaft 90, so that the axial clearance is convenient to adjust during installation. The inner race of the bearing 60 is in contact with the outer seal ring 40.

Further, the outer sealing ring 40 and the outer sealing cover 30 are in clearance fit with the shaft, the outer sealing ring 40 is supported by the outer sealing cover 30, the outer sealing cover 30 is close to the inner wall of the port of the carrier roller shell 80, and the outer sealing ring is axially locked by the stop washer 20 and the round nut 10. The shaft end is provided with a key groove, the inner ear of the stop washer 20 is placed in the key groove of the shaft end and is tightly attached to the sealing outer cover 30, the round nut 10 is in threaded fit with the shaft 90, the bearing 60 can be adjusted in axial clearance during assembly, and after the axial position of the round nut 10 is determined, the outer ear of the stop washer 20 is bent and placed in the groove of the round nut 10, so that the round nut 10 is fixed.

The structure can bear larger axial load, the axial clearance of the tapered roller bearing can be conveniently adjusted according to actual conditions, and the service life of the bearing 60 is prolonged.

The interior of the idler is provided with 2 sets of bearing arrangements which are respectively positioned at two ends of the interior of the idler shell 80. The bearing configuration mode formed by the scheme has longer distance with the pressure center and better support rigidity of the shaft under the condition of the same support distance; and the axial adjustment clearance is larger, so that the condition that the bearing 60 is blocked due to the rotation and heating of the shaft is reduced.

Secondly, the sealing parts at the two ends of the carrier roller adopt a labyrinth sealing mode, 3 sealing grooves are formed between the inner sealing ring 50 and the outer sealing ring 40, one sealing groove is formed between the inner sealing ring 50 and the outer sealing cover 30, and 4 sealing grooves form labyrinth sealing.

In addition, the inner retainer ring 70 and the inner seal ring 50 are matched with the two ends of the bearing 60 to form an oil storage cavity, and a proper amount of grease can be injected for lubrication according to actual conditions; next, as shown in fig. 3, 3U-shaped grooves 41 are uniformly formed at the contact position of one end of the outer sealing ring 40 and the inner ring of the bearing 60, and grease can be injected for lubrication. The carrier roller has a lubricating effect when rotating, so that friction is reduced, and the service life of the carrier roller is prolonged; in addition, the structure of multiple labyrinth seals can also play a waterproof and dustproof role during high-speed rotation, so that the bearing is effectively protected.

According to the novel carrier roller formed by the scheme, when the novel carrier roller is applied specifically, the belt conveyor conveys the carrier roller through the rotation of the plurality of carrier rollers, and the bearings in the carrier roller adopt tapered roller bearings, so that the novel carrier roller can bear radial load and axial load simultaneously, has stronger bearing capacity and is suitable for heavy load and working conditions with axial load; the inner sealing structure of the secondary carrier roller adopts multilayer labyrinth sealing, the inner sealing part and the outer sealing part are sealed in a non-contact manner, the rotating resistance is smaller, the sealing effect is better, and the service life is longer.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.